2010 Kawasaki MULE 4010 4x4 Problems and Repair Information
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Popular 2010 Kawasaki MULE 4010 4x4 Manual Pages
Owners Manual - Page 7
...their Mule, a Service Manual is available for your Mule, give it is the result of Kawasaki's engineering expertise and a tradition...manual. The Service Manual contains detailed disassembly and maintenance information. FOREWORD
Congratulations on their own work should remain with the proper operation of your vehicle's controls, its features, capabilities, and limitations.
This manual...
Owners Manual - Page 8
... OPERATION ...Unfamiliar Terrain ...Driving in Reverse ...Driving in "4WD" (KAF620M)...Turning the Vehicle...Hills...Climbing Hills...Descending Hills...Traversing Hillsides ...Sliding and Skidding...Driving through Water...MAINTENANCE AND ADJUSTMENT...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil (KAF620M) ...Transmission Case Oil ...49 50 51 53 53 55 56 58 58 59...
Owners Manual - Page 9
... ...Engine Air Cleaner ...Evaporative Emission Control System (California model only) ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter Air Cleaner ...Brakes ...Brake Pedal...Brake Light Switch...Parking Brake Lever...Steering Wheel...Power Steering System (KAF620M) ...Wheels ...Rims ...Wheel Nuts...Tires ...Joint...
Owners Manual - Page 13
SPECIFICATIONS 11 Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type 4WD gear, (P) 2WD gear 2-speed & reverse, automatic, (P)1-speed & reverse, automatic Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio: ...
Owners Manual - Page 34
...vehicle is equipped with the light itself. See a dealer for inspection.
The steering wheel position can be adjusted to suit the operator (see "Steering Wheel" section).
żThe power steering system functions only when engine...serious driving problems. If such components need service, see an authorized Kawasaki dealer. If the warning light illuminates any other steering problems, refer...
Owners Manual - Page 38
... is allowed to continue it off immediately. If gasoline is spilled on service station pumps in the tank cap. Octane Rating Method Antiknock Index (RON + MON) 2
Minimum Rating 87
NOTICE
If engine "knocking" or "pinging" occurs, use of flame or sparks; Operating problems that result from any appliance with a minimum Antiknock Index of a strategy...
Owners Manual - Page 39
When not operating your Kawasaki. Fuel system damage and performance problems may use gasoline containing up to 15% MTBE.
żOther oxygenates approved for use in unleaded gasoline include TAME (up to 16.7%) and ETBE (up to spill gasoline or gasoline oxygenate blends during refueling. Fuel containing these oxygenates can also be blended with cosolvents...
Owners Manual - Page 46
...the label next to "R" (Reverse) and vice versa when the vehicle is equipped with the engine running above idling speed, or the transmission could be operated either in "2WD" or "4WD". "H" (High... hills, and pulling a trailer can lead to Operate" chapter. 2WD-4WD Shift Lever (KAF620M) This vehicle can be damaged.
"N" (Neutral) Position E. Refer to the "2WD-4WD Shifting" section in the...
Owners Manual - Page 54
... can see the bracket attached to gain access by the winch maker for installing the winch and other accessory as necessary. Remove the front bumper to a cross -member. Front Bumper B. Bolt Holes
4. 5. j
A.
Follow a manual to be sure to re-install the bumper and bumper cover. Winch Bracket
A. 52 GENERAL INFORMATION
2. Bolts C. Winch...
Owners Manual - Page 55
... not run the engine in serious damage or an accident. Fuel ...Enough fuel in tread. Tires ...Air pressure (when cold): Front Rear 69 kPa (0.7 kgf/cm², 10 psi) 167 kPa (1.7 kgf/cm², 24 psi)
Check for the action required to return the vehicle to a safe operating condition. j
WARNING
Failure to the Service Manual for cuts...
Owners Manual - Page 56
... released. Electrical Equipment ...All lights and horn work. 54 HOW TO OPERATE
Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks. Steering ...Steering wheel free play 2 ∼ 10...: 8 ∼ 12 clicks. Coolant level between level lines (when engine is cold), no leaks. Throttle pedal free play , rough spots, or strange noises. Check for braking...
Owners Manual - Page 58
... a battery at least five minutes. j
DANGER
Battery acid generates hydrogen gas which is flammable and explosive under the left end of the front &#...vehicle battery. the cover under certain conditions. Wear eye protection glasses when working with water for at all flames and sparks (cigarettes) away from the positive (+) ter• Connect minal of the booster battery to start the engine...
Owners Manual - Page 60
.... KAF620M only) position. Failure to prevent it from stalling. Release the parking brake. • Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to allow more distance to control the vehicle's speed. the throttle pedal completely. • Release Press on • the throttle pedal. 58 HOW TO...
Owners Manual - Page 63
... completely stopped.
j
żBefore
NOTE
shifting make certain that the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is in reverse, • stop the vehicle. • Release When you want to operate the vehicle in motion. The Hi-Lo shift lever cannot be damaged...
Owners Manual - Page 67
...the brake.
żDo not drive in "4WD" on paved surfaces, because
NOTE
it increases tire and drive train wear and makes the steering feel tight.
żUse "4WD" on steep ...reverse, or the transmission may be sure there are climbing steep inclines, or driving on paved surfaces. To stop the vehicle completely. SAFE OPERATION 65
Driving in Reverse
Start the engine following the procedure ...
Owners Manual - Page 69
If you cannot see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of visibility.
Use common sense. żNever ride past your...the incline is steep and/or the surface is released completely and
NOTE
the engine speed drops near an idle, the vehicle has no engine braking.
SAFE OPERATION 67
Climbing Hills
Do not attempt to climb hills or ...
Owners Manual - Page 70
...is loose because the tires are more likely to control the vehicle's speed. Do not turn , do so carefully and gradually. WARNING
Riding sideways across a hill may cause the vehicle to avoid any ... angle could cause the vehicle to lean to one side and possibly tip over .
żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at very low speed to...
Owners Manual - Page 78
... several minutes at the proper level, and change the oil and filter according to the periodic maintenance chart in the owner's manual.
WARNING
Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in the oil, but the oil itself loses its lubricative quality if used , wait...
Owners Manual - Page 85
... Level Inspection
the vehicle on the dipstick. Check the oil level and change the oil in seizure. Oil Filler Plug
NOTICE
Be careful not to allow any dirt or foreign materials to the owner's manual. Seizure can lock the rear wheels and skid the rear tires, with consequent loss of the transmission, differential, pinion...
Owners Manual - Page 87
...normal operation and cause serious burns. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on ...filler plug. Tighten it with a good quality oil as specified in the table. Fill the transmission case up to the spec-
• Install the filler plug.
•
ified torque. If the gasket is a toxic...
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