2009 Kawasaki MULE 610 4X4 Problems and Repair Information
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Free 2009 Kawasaki MULE 610 4X4 manuals!
Problems with 2009 Kawasaki MULE 610 4X4?
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Popular 2009 Kawasaki MULE 610 4X4 Manual Pages
Owners Manual - Page 8
... familiar with the Mule when it is the result of Kawasaki's engineering expertise and a tradition of manufacturing high-quality consumer products.
For those who plan to do their Mule, a Service Manual is available for your Mule at the time of printing. This manual should be considered a permanent part of the Mule and should , of...
Owners Manual - Page 9
TABLE OF CONTENTS
BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400 A/C) ...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...
Owners Manual - Page 14
... SM with JASO MA, MA1 or MA2 SAE 10W-40 1.4 L (1.5 US qt) 12 SPECIFICATIONS
Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Front Rear Overall Drive Ratio: Forward Reverse...
Owners Manual - Page 20
Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A/C) 37. Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Ignition Switch 38.
18 LOCATION OF PARTS
28. 29. 30. 31.
Accessory Connector
39. 40. 41. 42. Parking Brake Warning Light
33. 34. 35. 36.
Owners Manual - Page 29
...trailer. Make sure the cargo will void the utility vehicle warranty.
NOTE
• •
cially designed for your weight. They may affect vehicle handling in carrying cargo. Braking • Reduce ...of the cab frame. In some cases, improper installation or use of accessories, or modification of your vehicle may result in the cargo bed. Do not operate this vehicle faster than...
Owners Manual - Page 33
... changes in handling which can be hazardous. Always latch the supporting hook when lifting the bed for engine maintenance and adjustment. Always lower and latch the bed before driving. Be careful not to an accident... body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. Follow guidelines provided in the "LOADING INFORMATION" chapter.
Owners Manual - Page 37
... only two components have seen any significant level of commercial use in areas of the U.S.
Fuel system damage and performance problems may result in your Kawasaki. Gasoline containing up to continue it can also be covered under warranty. If this condition is approved for use in unleaded
NOTE
gasoline include TAME (up to 16...
Owners Manual - Page 44
...), "N" (Neutral), "R" (Reverse)
A. Gear Shift Lever The gear shift lever is moving or with the engine running above idling speed, or the transmission could be damaged. 42 GENERAL INFORMATION
j Shift Levers
This vehicle is equipped with a sub -transmission to allow maximum transmission NOTICE
Do not shift from "H" (High) or "L" (Low) for KAF400A/C or "F" (Forward) for KAF400B...
Owners Manual - Page 53
... found during these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. The time required is cold), no leaks. If any imbedded stones or other foreign particles in tank...
Owners Manual - Page 54
... lines, no leaks.
Brake pedal free play 2 ∼ 5 mm (0.1 ∼ 0.2 in.). 52 HOW TO OPERATE
Transmission Case Oil ...Oil level between level lines in each cell. Throttle ...Throttle pedal free play 2 ∼ 5 mm (0.1 ...8764; 20 mm (0 ∼ 0.8 in .). Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). Brake fluid level between level lines, no ...
Owners Manual - Page 58
... into the "H" (High) and "L" • Put (Low) position for KAF400B.
sition for KAF400A/C or "F" (Forward) pothe parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. Braking
żPractice starting and stopping (using the brakes)
until you are familiar...
Owners Manual - Page 61
... "L" to "N", if it is moving or with the engine running above idling speed, or the transmission could be damaged. Reversing Gears
the throttle pedal, and stop the vehicle. • Release you want to operate the vehicle in reverse, • When stop the vehicle completely, allowing the engine to slow to idling speed, and move the lever...
Owners Manual - Page 65
... gears while driving the vehicle in reverse, or the transmission may be sure there ...engine following the procedure in the "Shift Levers" section and "Reversing Gears" section. Turn around and look behind you before backing up. żOpen the throttle gradually. żTo stop, gradually apply the brake.
żDo not drive in "4WD" on paved surfaces, because
Remember:
NOTE
it increases tire...
Owners Manual - Page 67
... slippery sides that will cause you cannot see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of the hill. Remember: żSome hills are too...visibility. Do not climb hills where you to control the vehicle's speed.
NOTE
WARNING
Riding sideways across a hill may cause the vehicle to the hill. j
żWhen the throttle pedal is...
Owners Manual - Page 68
.... This is loose because the tires are more likely to skid and braking effectiveness will be done very carefully and gradually to avoid tipping the vehicle over . Use the brakes to the hill. Be careful if the surface is caused by the vehicle's automatic transmission which releases the engine at very low speed to prevent...
Owners Manual - Page 75
... each use and change the oil and oil filter in the owner's manual.
Stop the engine, then wait several minutes at the proper level, and change the oil and filter according to function properly, maintain the engine oil at idle speed. the vehicle has just been used too long. Dipstick & Oil Filler Hole B. This...
Owners Manual - Page 79
... area.
j
Oil Level Inspection
gear case. MAINTENANCE AND ADJUSTMENT 77 Although 10W-40 engine oil is the recommended oil for the differential, pinion, and ring gears to function ...oil according to the owner's manual. Seizure can lock the front and rear wheels and skid the front and rear tires, with the Periodic Maintenance Chart. WARNING
Vehicle operation with insufficient, deteriorated,...
Owners Manual - Page 82
... insert it with consequent loss of the transmission, differential, pinion, and ring gears and may result in accordance with the Periodic Maintenance Chart. Oil Level Inspection
• • •
Park the vehicle on the dipstick. Seizure can lock the rear wheels and skid the rear tires, with the hook. Check the oil level...
Owners Manual - Page 84
...recycling. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on tires can make them with its gasket... get extremely hot during oil draining. If the gasket is a toxic substance. Fill the transmission case up to the spec-
• Install the filler plug and dipstick.
•
ified torque. the oil has...
Owners Manual - Page 96
...Idle adjusting Screw E. Axel Lever Stopper Screw B. Do not run the engine in enclosed areas. Link Lever
the idle speed to support it up ...gas. the cargo bed to the lowest stable speed • Adjust by turning the idle adjusting screw located on the engine.
the cover plate on the idle adjusting the axel lever stopper screw on the base • Loosen plate above the transmission...
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