2008 Kawasaki MULE 610 4X4 Problems and Repair Information
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Free 2008 Kawasaki MULE 610 4X4 manuals!
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Popular 2008 Kawasaki MULE 610 4X4 Manual Pages
Owners Manual - Page 8
...all times so that you need information. All products are subject to do their Mule, a Service Manual is the result of Kawasaki's engineering expertise and a tradition of your vehicle's controls, its features, capabilities, and limitations. The Service Manual contains detailed disassembly and maintenance information. All rights reserved. Consumer Products & Machinery Company © 2009...
Owners Manual - Page 9
TABLE OF CONTENTS
BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400 A/C) ...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...
Owners Manual - Page 14
12 SPECIFICATIONS
Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil Engine Oil Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio Front Rear Overall Drive Ratio: Forward Reverse 9.263 (High) (A/C) 13.706 (Low) 11.910 (A/C) 3.851 4.000 (A/C) Gear (2WD/...
Owners Manual - Page 20
Ignition Switch 38. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A/C) 37. Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Parking Brake Warning Light
33. 34. 35. 36.
Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. 18 LOCATION OF PARTS
28. 29. 30. 31. Accessory Connector
39. 40. 41. 42.
Owners Manual - Page 29
...vehicle warranty. We strongly recommend that all parts and accessories you add to help you must take care in an unsafe operating condition. With the exception of genuine Kawasaki Parts and Accessories..., Kawasaki has no control over the design or application of the cab frame. speed when carrying cargo. Because any vehicle is increased. Braking •...
Owners Manual - Page 33
...or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed. Passengers riding in the cargo bed can lead to... Hook B.
Driving with the hook. Always latch the supporting hook when lifting the bed for engine maintenance and adjustment. Follow guidelines provided in the cargo bed. A. NOTICE
Do not carry more...
Owners Manual - Page 37
... contains oxygenates (alcohols and ethers) especially in unsatisfactory performance. Fuel system damage and performance problems may not be used in your Kawasaki. The most common ether is important. j
NOTICE
If engine "knocking" or "pinging" occurs, use . Fuels of low quality or not meeting standard industry specifications may use gasoline containing up to 17.2%).
You may...
Owners Manual - Page 44
... shift lever has four (KAF400A/C) or three (KAF400B) positions: "H" (High) and "L" (Low) for KAF400A/C or "F" (Forward) for KAF400B when the vehicle is equipped with the engine running above idling speed, or the transmission could be damaged. "H" (High) Position (KAF400A/C only) E. Gear Shift Lever The gear shift lever is equipped with three different shift...
Owners Manual - Page 53
... for the action required to return the vehicle to a safe operating condition.
DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Operate only in enclosed areas. Engine oil ...Oil level between "H" and "L" lines (when engine is minimal, and habitual performance of these checks will help ensure safe, reliable operation. Check for any irregularities are found...
Owners Manual - Page 54
... between H and L lines, no leaks. Parking brake lever travel: 8 ∼ 12 clicks. Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). j
Check for dirt on or damage to rest position when released. 52 HOW TO OPERATE
Transmission Case Oil ...Oil level between level lines, no leaks. Throttle pedal operates smoothly...
Owners Manual - Page 58
...a trailer will increase braking distances. This is released completely and the engine speed drops near an idle, the vehicle has no engine braking. Employ the brakes to prevent it from stalling. sition for ... for KAF400A/C or "F" (Forward) pothe parking brake. • Release increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the...
Owners Manual - Page 61
... (Forward) to "R" (Reverse) and vice versa for KAF400B when the vehicle is hard
to move the shift lever passing "H" position and does not move...engine running above idling speed, or the transmission could be damaged.
Reversing Gears
the throttle pedal, and stop the vehicle. • Release you want to operate the vehicle in reverse, • When stop the vehicle completely, allowing the engine...
Owners Manual - Page 65
...paved surfaces, because
Remember:
NOTE
it increases tire and drive train wear and makes the steering...no obstacles or people in reverse, or the transmission may be sure there are climbing steep inclines...certain circumstances, for example, when the vehicle is needed in these situations, shift ...SAFE OPERATION 63
Driving in Reverse
Start the engine following the procedure in the mud.
Refer ...
Owners Manual - Page 67
...;Never drive past your limit of a hill, slow down until you cannot see what is caused by the vehicle's automatic transmission which releases the engine at the bottom of the hill and stalls, allow the vehicle to roll slowly straight back down , using the brake, with the differential locked for greater traction, and in...
Owners Manual - Page 68
...j
the engine speed drops near an idle, the vehicle has no engine braking.
Turning while descending a slope must turn sideways to the hill. This is caused by the vehicle's automatic transmission which releases the engine at the... an angle could cause the vehicle to lean to one side and possibly tip over .
żWhen the throttle pedal is loose because the tires are more likely to skid ...
Owners Manual - Page 75
...'s manual.
A.
WARNING
The bed will cause accelerated wear and may result in accordance with its lubricative quality if used , wait several minutes at the proper level, and change the oil and filter according to insert the dipstick with the Periodic Maintenance Chart. the vehicle has just been used too long. Stop the engine...
Owners Manual - Page 79
...in accordance with the Periodic Maintenance Chart. WARNING
Vehicle operation with insufficient, deteriorated, or contaminated oil causes...front and rear wheels and skid the front and rear tires, with consequent loss of the differential, pinion, and...vehicle level front-to-rear and side-to accommodate atmospheric conditions in your riding area.
MAINTENANCE AND ADJUSTMENT 77 Although 10W-40 engine...
Owners Manual - Page 82
... dirt or foreign materials to the owner's manual. Unscrew the oil filler plug, and dipstick, wipe its dipstick dry, and insert it with the Periodic Maintenance Chart. Oil Level Inspection
• • •
Park the vehicle on the dipstick. j
WARNING
Vehicle operation with consequent loss of the transmission, differential, pinion, and ring gears and...
Owners Manual - Page 84
...
Oil on tires can make them with a good quality oil as specified in the table. When draining or filling the transmission case, be careful that no oil gets on the tires or rims....touch a hot muffler or exhaust pipe during normal operation and cause serious burns.
Fill the transmission case up to the spec-
• Install the filler plug and dipstick.
•
ified torque. Dispose of ...
Owners Manual - Page 96
...idle adjusting the axel lever stopper screw on the base • Loosen plate above the transmission case and the idle adjusting screw on the carburetor. Axel Lever Stopper Screw B. j...engine. DANGER
Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. 94 MAINTENANCE AND ADJUSTMENT
the gear shift lever in the "N" (Neutral) position. • Put Start • the engine,...
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