Owners Manual
Page 5
... control system ...49 General maintenance and lubrication chart ...50 Tool kit ...52 Recommended equipment ...52 Removing and installing the shroud and covers ...52 Checking the spark plugs ...54 Adjusting the throttle lever free play ...55 Checking the throttle override system (T.O.R.S.) ...55 Checking the air filter ...56 High-altitude settings ...58 Valve clearance ...58 Engine oil and oil filter cartridge ...58 Cooling system ...63 V-belt ...65 Drive chain housing ...68 Brake...
... control system ...49 General maintenance and lubrication chart ...50 Tool kit ...52 Recommended equipment ...52 Removing and installing the shroud and covers ...52 Checking the spark plugs ...54 Adjusting the throttle lever free play ...55 Checking the throttle override system (T.O.R.S.) ...55 Checking the air filter ...56 High-altitude settings ...58 Valve clearance ...58 Engine oil and oil filter cartridge ...58 Cooling system ...63 V-belt ...65 Drive chain housing ...68 Brake...
Owners Manual
Page 11
... streets, roads, or highways. Safety information ESU10183 As the vehicle's owner, you are prohibited. Passengers are responsible...parking brake before starting the engine. G Prepare your exposure to inspect or maintain the vehicle properly in safe operating condition. Hitting a rock or stump, or running into wires could collide with another vehicle. Become familiar with the parking brake...Perform the pre-operation checks each time you use the vehicle to operate the snowmobile is not designed for operation of control. This snowmobile is prohibited by the influence of control...
... streets, roads, or highways. Safety information ESU10183 As the vehicle's owner, you are prohibited. Passengers are responsible...parking brake before starting the engine. G Prepare your exposure to inspect or maintain the vehicle properly in safe operating condition. Hitting a rock or stump, or running into wires could collide with another vehicle. Become familiar with the parking brake...Perform the pre-operation checks each time you use the vehicle to operate the snowmobile is not designed for operation of control. This snowmobile is prohibited by the influence of control...
Owners Manual
Page 12
... such as hot water and space heaters, an open windows and doors, carbon monoxide can be dangerous to the operator or bystanders. Carbon monoxide is a colorless, odorless, tasteless gas which may cause severe personal injury. G Do not run out of carbon monoxide can collect rapidly and you try to ventilate engine exhaust with fans or open flame, sparks, 6 A broken track...
... such as hot water and space heaters, an open windows and doors, carbon monoxide can be dangerous to the operator or bystanders. Carbon monoxide is a colorless, odorless, tasteless gas which may cause severe personal injury. G Do not run out of carbon monoxide can collect rapidly and you try to ventilate engine exhaust with fans or open flame, sparks, 6 A broken track...
Owners Manual
Page 16
...: Release the switch immediately after the engine starts. [ECS00021] TIP The headlights and taillight come on . ESU10312 Throttle lever Once the engine is released. 1 2 3 1. WARNING If the T.O.R.S. Continuing to the idle position when the throttle lever is released. (See page 87 for the clutch engagement speed.) On The ignition circuit is activated, make sure that the cause of control or damage. The T.O.R.S. The starter motor cranks the engine. is switched...
...: Release the switch immediately after the engine starts. [ECS00021] TIP The headlights and taillight come on . ESU10312 Throttle lever Once the engine is released. 1 2 3 1. WARNING If the T.O.R.S. Continuing to the idle position when the throttle lever is released. (See page 87 for the clutch engagement speed.) On The ignition circuit is activated, make sure that the cause of control or damage. The T.O.R.S. The starter motor cranks the engine. is switched...
Owners Manual
Page 17
... shows the engine speed; The grip warmer level is activated, the warning light and engine trouble warning indicator will flash, and the two-digit code "84" will be activated. G 1 7 2 6 543 1. Control functions Idling Throttle lever Throttle valve T.O.R.S. indicator lights (which show high beam and low coolant temperature conditions) G a warning light (which shows warnings together with the warning indicators) G a fuel meter (which shows the fuel remaining in the meter display. Warning light " " 2. Engine trouble warning indicator...
... shows the engine speed; The grip warmer level is activated, the warning light and engine trouble warning indicator will flash, and the two-digit code "84" will be activated. G 1 7 2 6 543 1. Control functions Idling Throttle lever Throttle valve T.O.R.S. indicator lights (which show high beam and low coolant temperature conditions) G a warning light (which shows warnings together with the warning indicators) G a fuel meter (which shows the fuel remaining in the meter display. Warning light " " 2. Engine trouble warning indicator...
Owners Manual
Page 22
... jack cap, and then insert the accessory power plug into the jack. Auxiliary DC jack cap 2. Start the engine. After using the auxiliary DC jack, be used if the engine is located in the front panel and can only be used for accessories. Control functions See "Fuel meter and grip/thumb warmer level indicator" on page 13 for the specified fuse amperage.) 16 Grip/thumb warmer adjusting switch...
... jack cap, and then insert the accessory power plug into the jack. Auxiliary DC jack cap 2. Start the engine. After using the auxiliary DC jack, be used if the engine is located in the front panel and can only be used for accessories. Control functions See "Fuel meter and grip/thumb warmer level indicator" on page 13 for the specified fuse amperage.) 16 Grip/thumb warmer adjusting switch...
Owners Manual
Page 28
... in) * Distance A changes 1.5 mm (0.06 in any service. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the same setting. Uneven settings can be adjusted by measuring distance A, shown in direction (b). 3 1 (a) 2 (b) WARNING Read and understand the following information before handling shock absorbers that contain highly pressurized nitrogen gas. The spring preload can...
... in) * Distance A changes 1.5 mm (0.06 in any service. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the same setting. Uneven settings can be adjusted by measuring distance A, shown in direction (b). 3 1 (a) 2 (b) WARNING Read and understand the following information before handling shock absorbers that contain highly pressurized nitrogen gas. The spring preload can...
Owners Manual
Page 34
...turned in direction (a). ESU13134 The spring preload setting is determined by turning the adjusting nut on the center shock absorber and the adjusters on the rear torsion springs. The longer distance A is , the lower the spring preload. Spring... * Distance A changes 1.5 mm (0.06 in) with each full turn of the center shock absorber and the rear torsion springs (FX10/FX10RTRS/FX10XT) The spring preload can be ... ft·lbf) Adjusting the spring preload of the adjusting nut. 3. To decrease the spring preload and thereby soften the suspension, turn the adjusting nut in direction (a)...
...turned in direction (a). ESU13134 The spring preload setting is determined by turning the adjusting nut on the center shock absorber and the adjusters on the rear torsion springs. The longer distance A is , the lower the spring preload. Spring... * Distance A changes 1.5 mm (0.06 in) with each full turn of the center shock absorber and the rear torsion springs (FX10/FX10RTRS/FX10XT) The spring preload can be ... ft·lbf) Adjusting the spring preload of the adjusting nut. 3. To decrease the spring preload and thereby soften the suspension, turn the adjusting nut in direction (a)...
Owners Manual
Page 43
.... PAGE 20 Engine oil 58 Coolant V-belt Drive guard 63 65 18 Brake 69 Air filter Tool kit and recommended equipment Shroud and covers Skis and ski runners 56 52, 52 52 72 37 Pre-operation checks ESU11071 Inspect your vehicle each time you find any problem. Always follow the inspection and maintenance procedures and schedules described in master cylinder. • If necessary, add recommended brake fluid to specified...
.... PAGE 20 Engine oil 58 Coolant V-belt Drive guard 63 65 18 Brake 69 Air filter Tool kit and recommended equipment Shroud and covers Skis and ski runners 56 52, 52 52 72 37 Pre-operation checks ESU11071 Inspect your vehicle each time you find any problem. Always follow the inspection and maintenance procedures and schedules described in master cylinder. • If necessary, add recommended brake fluid to specified...
Owners Manual
Page 45
... on any one attempt. [ECS00331] Starting the engine 1. The starter motor cannot be operated when the engine stop switch is a control or function you do so will prevent the engine from starting even though the engine will crank when turning the key to prevent overheating. Apply the parking brake. 39 If the engine fails to preserve the battery. Do not crank the engine more than 10 seconds on...
... on any one attempt. [ECS00331] Starting the engine 1. The starter motor cannot be operated when the engine stop switch is a control or function you do so will prevent the engine from starting even though the engine will crank when turning the key to prevent overheating. Apply the parking brake. 39 If the engine fails to preserve the battery. Do not crank the engine more than 10 seconds on...
Owners Manual
Page 47
... and to the safety information on the running board to the inside of the snowmobile will start to stand behind the snowmobile when starting the engine. The beginning operator should be dangerous to bystanders. [EWS00690] Braking EWS00220 WARNING G Learning to perform it at low speeds many times, in the desired direction. Make sure that is the key to turn and lean your...
... and to the safety information on the running board to the inside of the snowmobile will start to stand behind the snowmobile when starting the engine. The beginning operator should be dangerous to bystanders. [EWS00690] Braking EWS00220 WARNING G Learning to perform it at low speeds many times, in the desired direction. Make sure that is the key to turn and lean your...
Owners Manual
Page 58
... G Steel wire G Tow rope G V-belt G Light bulbs When you start out for more information about the storage pouch.) The service information included in this manual and the tools provided in the performance of control. 1. TIP If you do not have a torque wrench available during a service operation requiring one, take your snowmobile to a Yamaha dealer to assist you in the owner's tool kit are secured...
... G Steel wire G Tow rope G V-belt G Light bulbs When you start out for more information about the storage pouch.) The service information included in this manual and the tools provided in the performance of control. 1. TIP If you do not have a torque wrench available during a service operation requiring one, take your snowmobile to a Yamaha dealer to assist you in the owner's tool kit are secured...
Owners Manual
Page 60
... an intake track air leak or carburetion problem for a snowmobile that is too short, spark plug NOTICE Make sure that cylinder. Always use the specified spark plug and spark plug cap. Spark plug reach: 19.0 mm (0.75 in several different thread lengths. Wipe off any spark plug shows a distinctly different color, there could be something wrong with a wire thickness gauge and adjust to engine vibration. 54 Consult a Yamaha dealer before changing to a Yamaha dealer...
... an intake track air leak or carburetion problem for a snowmobile that is too short, spark plug NOTICE Make sure that cylinder. Always use the specified spark plug and spark plug cap. Spark plug reach: 19.0 mm (0.75 in several different thread lengths. Wipe off any spark plug shows a distinctly different color, there could be something wrong with a wire thickness gauge and adjust to engine vibration. 54 Consult a Yamaha dealer before changing to a Yamaha dealer...
Owners Manual
Page 75
... chain tension adjusting bolt clockwise until it 1/4 turn. Place the snowmobile on a level surface and apply the parking brake. 2. Chain tension adjusting bolt 4. Brake pad wear limit 5. Ask a Yamaha dealer to an accident. Install the dipstick. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (See the following procedure. 1. Locknut 2. Remove the shroud and the right side cover...
... chain tension adjusting bolt clockwise until it 1/4 turn. Place the snowmobile on a level surface and apply the parking brake. 2. Chain tension adjusting bolt 4. Brake pad wear limit 5. Ask a Yamaha dealer to an accident. Install the dipstick. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (See the following procedure. 1. Locknut 2. Remove the shroud and the right side cover...
Owners Manual
Page 87
... again, ask a Yamaha dealer to inspect the snowmobile. 1. 2. 3. 4. 5. 6. 7. Install the right side cover and the shroud. 1. Spare fuse 3. Connect the negative battery lead. "IGN" (ignition) fuse "S/H" (helmet shield heater jack) fuse "FAN" (radiator fan) fuse "SIG" (signaling system) fuse "DC TERM" (auxiliary DC jack) fuse "HEAD" (headlight) fuse Spare fuse 81 Periodic maintenance and adjustment Specified fuses: Main fuse: 40.0 A Fuel injection system fuse: 10.0 A Headlight fuse: 20.0 A Signaling system fuse: 3.0 A Auxiliary DC jack fuse: 3.0 A Ignition fuse: 20.0 A Radiator fan fuse: 10...
... again, ask a Yamaha dealer to inspect the snowmobile. 1. 2. 3. 4. 5. 6. 7. Install the right side cover and the shroud. 1. Spare fuse 3. Connect the negative battery lead. "IGN" (ignition) fuse "S/H" (helmet shield heater jack) fuse "FAN" (radiator fan) fuse "SIG" (signaling system) fuse "DC TERM" (auxiliary DC jack) fuse "HEAD" (headlight) fuse Spare fuse 81 Periodic maintenance and adjustment Specified fuses: Main fuse: 40.0 A Fuel injection system fuse: 10.0 A Headlight fuse: 20.0 A Signaling system fuse: 3.0 A Auxiliary DC jack fuse: 3.0 A Ignition fuse: 20.0 A Radiator fan fuse: 10...
Owners Manual
Page 88
...; Worn or damaged gasket: Replace gasket. ↓ • Worn or damaged piston and cylinder: Ask a Yamaha dealer to bypass the T.O.R.S. Troubleshooting ESU12887 Engine turns over but does not start 1. malfunction: Disconnect the throttle switch connectors and connect the wire harness connectors together to inspect. WARNING! is discharged, the engine can be started using a fully-charged 12-volt battery and jumper cables. G Fuel supplied to a Yamaha dealer immediately for repair. The T.O.R.S.
...; Worn or damaged gasket: Replace gasket. ↓ • Worn or damaged piston and cylinder: Ask a Yamaha dealer to bypass the T.O.R.S. Troubleshooting ESU12887 Engine turns over but does not start 1. malfunction: Disconnect the throttle switch connectors and connect the wire harness connectors together to inspect. WARNING! is discharged, the engine can be started using a fully-charged 12-volt battery and jumper cables. G Fuel supplied to a Yamaha dealer immediately for repair. The T.O.R.S.
Owners Manual
Page 91
... plastic parts. Be sure to internal engine components. This is used , consult a Yamaha dealer. An alternate method is to Engine Proper storage of the slide rail suspension, front suspension and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents. Test the product on the windshield. NOTICE: Do not simply start the engine when in the fuel increases the chance for corrosion damage...
... plastic parts. Be sure to internal engine components. This is used , consult a Yamaha dealer. An alternate method is to Engine Proper storage of the slide rail suspension, front suspension and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents. Test the product on the windshield. NOTICE: Do not simply start the engine when in the fuel increases the chance for corrosion damage...
Owners Manual
Page 97
... service. SNOWMOBILE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. You may locate your nearest authorized Yamaha dealer through your local telephone directory. All Yamaha snowmobile clutch components are not covered by Yamaha due to original parts. Parts used in the appropriate Owner's Manual. GENERAL EXCLUSIONS from the date of purchase, plus a special early-season extension (if applicable). 2. Installation of charge, repair or replace, at the time...
... service. SNOWMOBILE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. You may locate your nearest authorized Yamaha dealer through your local telephone directory. All Yamaha snowmobile clutch components are not covered by Yamaha due to original parts. Parts used in the appropriate Owner's Manual. GENERAL EXCLUSIONS from the date of purchase, plus a special early-season extension (if applicable). 2. Installation of charge, repair or replace, at the time...
Owners Manual
Page 99
... owner of a safety-related defect and recall. CUSTOMER RELATIONS DEPARTMENT P.O. Completely set up -to help you. If the dealer is not able to do so, he is compiled from the purchase registrations sent to contact Yamaha Motor Corporation, U.S.A., for his setup, service and warranty repair work. This list is expected to Yamaha Motor Corporation, U.S.A. by sending a postcard listing your snowmobile model name, engine...
... owner of a safety-related defect and recall. CUSTOMER RELATIONS DEPARTMENT P.O. Completely set up -to help you. If the dealer is not able to do so, he is compiled from the purchase registrations sent to contact Yamaha Motor Corporation, U.S.A., for his setup, service and warranty repair work. This list is expected to Yamaha Motor Corporation, U.S.A. by sending a postcard listing your snowmobile model name, engine...
Owners Manual
Page 101
... A Air filter, checking...56 Auxiliary DC jack (FX10M53S/FX10M62S) ...16 B Battery...79 Brake and parking brake ...69 Brake lever ...17 Break-in...40 C Center and rear shock absorbers, or rear shock absorber, adjusting damping forces ...32 Center shock absorber and rear shock absorber, adjusting air pressure (FX10M53S/FX10M62S) ...29 Center shock absorber and rear torsion springs, adjusting spring preload (FX10/FX10RTRS/FX10XT) ...28 Control rods, adjusting (FX10XT)...35 Coolant temperature warning indicator ...14 Cooling system...63 D Drive chain housing...68 Drive guard...
... A Air filter, checking...56 Auxiliary DC jack (FX10M53S/FX10M62S) ...16 B Battery...79 Brake and parking brake ...69 Brake lever ...17 Break-in...40 C Center and rear shock absorbers, or rear shock absorber, adjusting damping forces ...32 Center shock absorber and rear shock absorber, adjusting air pressure (FX10M53S/FX10M62S) ...29 Center shock absorber and rear torsion springs, adjusting spring preload (FX10/FX10RTRS/FX10XT) ...28 Control rods, adjusting (FX10XT)...35 Coolant temperature warning indicator ...14 Cooling system...63 D Drive chain housing...68 Drive guard...