Owners Manual
Page 6
... ...5-1 Front and rear brakes ...5-3 Fuel ...5-4 Engine oil ...5-6 Coolant...5-6 Final gear oil ...5-7 Differential gear oil ...5-7 Accelerator pedal...5-7 EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator lights and warning lights ...4-2 Multi-function meter unit...4-6 Light switch...4-12 Accelerator pedal ...4-14 Brake pedal ...4-14 Parking brake lever ...4-15 Drive select lever...4-15 Fuel tank cap...4-16 Doors ...4-16 Seats ...4-17 Seat belts...4-18...
... ...5-1 Front and rear brakes ...5-3 Fuel ...5-4 Engine oil ...5-6 Coolant...5-6 Final gear oil ...5-7 Differential gear oil ...5-7 Accelerator pedal...5-7 EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION ...3-1 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator lights and warning lights ...4-2 Multi-function meter unit...4-6 Light switch...4-12 Accelerator pedal ...4-14 Brake pedal ...4-14 Parking brake lever ...4-15 Drive select lever...4-15 Fuel tank cap...4-16 Doors ...4-16 Seats ...4-17 Seat belts...4-18...
Owners Manual
Page 7
Seat belts ...5-7 Steering...5-8 Fittings and fasteners...5-8 Instruments, lights and switches...5-8 Control cables ...5-8 Tires ...5-8 6 OPERATION...6-1 Engine break-in...6-1 Starting the engine...6-2 Drive select lever operation and reverse driving...6-4 On-Command four-wheel-drive switch and differential gear lock switch ...6-6 Parking ...6-8 Loading ...6-9 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-3 Passenger requirements...7-4 Occupant protection system ...7-4 7 Protective structure...7-6 Seat belts...7-6 Doors ...7-9 Passenger handholds...7-10 Seat...
Seat belts ...5-7 Steering...5-8 Fittings and fasteners...5-8 Instruments, lights and switches...5-8 Control cables ...5-8 Tires ...5-8 6 OPERATION...6-1 Engine break-in...6-1 Starting the engine...6-2 Drive select lever operation and reverse driving...6-4 On-Command four-wheel-drive switch and differential gear lock switch ...6-6 Parking ...6-8 Loading ...6-9 BASIC GUIDE FOR SAFE USE...7-1 KNOW YOUR VEHICLE...7-1 Driver requirements ...7-3 Passenger requirements...7-4 Occupant protection system ...7-4 7 Protective structure...7-6 Seat belts...7-6 Doors ...7-9 Passenger handholds...7-10 Seat...
Owners Manual
Page 8
... Owner's manual and tool kit...8-2 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood ...8-7 Console ...8-9 Engine oil and oil filter cartridge ...8-10 Final gear oil ...8-15 Differential gear oil...8-18 Coolant ...8-21 Axle boots...8-23 Spark plug inspection ...8-24 Cleaning the air filter element ...8-26 Drive select lever box check hose ...8-31 V-belt cooling duct check hose...8-32 V-belt case drain plug ...8-32 Cleaning the spark arrester ...8-33 Valve clearance ...8-34 Brakes...8-34 Checking the front and rear brake pads...
... Owner's manual and tool kit...8-2 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood ...8-7 Console ...8-9 Engine oil and oil filter cartridge ...8-10 Final gear oil ...8-15 Differential gear oil...8-18 Coolant ...8-21 Axle boots...8-23 Spark plug inspection ...8-24 Cleaning the air filter element ...8-26 Drive select lever box check hose ...8-31 V-belt cooling duct check hose...8-32 V-belt case drain plug ...8-32 Cleaning the spark arrester ...8-33 Valve clearance ...8-34 Brakes...8-34 Checking the front and rear brake pads...
Owners Manual
Page 9
......11-1 NOISE REGULATION...11-4 MAINTENANCE RECORD ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 Rear knuckle upper and lower pivot lubrication (left and right)...8-41 Steering shaft lubrication ...8-43 Wheel removal ...8-43 Tire replacement ...8-44 Wheel installation ...8-45 Battery ...8-46 Jump-starting ...8-51 Fuse replacement ...8-53 Replacing a headlight bulb ...8-55 Headlight beam adjustment ...8-57 Tail/brake light bulb replacement ...8-58 Troubleshooting ...8-60 Troubleshooting charts ...8-61...
......11-1 NOISE REGULATION...11-4 MAINTENANCE RECORD ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11-7 10 Rear knuckle upper and lower pivot lubrication (left and right)...8-41 Steering shaft lubrication ...8-43 Wheel removal ...8-43 Tire replacement ...8-44 Wheel installation ...8-45 Battery ...8-46 Jump-starting ...8-51 Fuse replacement ...8-53 Replacing a headlight bulb ...8-55 Headlight beam adjustment ...8-57 Tail/brake light bulb replacement ...8-58 Troubleshooting ...8-60 Troubleshooting charts ...8-61...
Owners Manual
Page 17
... put both feet flat on the floorboard while seated upright with a valid motor vehicle license. Never carry passengers in the cargo bed. • Both driver and passenger should wear seat belts properly. • Both driver and passenger must be able to reach and hold the handholds within the cage/frame. • Both driver and passenger should also wear eye protection (goggles or a face...
... put both feet flat on the floorboard while seated upright with a valid motor vehicle license. Never carry passengers in the cargo bed. • Both driver and passenger should wear seat belts properly. • Both driver and passenger must be able to reach and hold the handholds within the cage/frame. • Both driver and passenger should also wear eye protection (goggles or a face...
Owners Manual
Page 27
P Q RS T U V W The vehicle you have purchased may differ slightly from those shown in the figures of this manual. 1 2 3 4 5 6 7 Z Y X H 8 9 10 11 12 13 14 26. Helmet/Seat belt indicator light 32. Parking brake lever 35. Light switch 27. On-Command four-wheel-drive and differential gear lock switches 30. Drive select lever 34. Accelerator pedal 36. Auxiliary DC jack 33. Steering wheel 28. Main switch 29. Brake pedal 3-2 Multi-function meter unit 31.
P Q RS T U V W The vehicle you have purchased may differ slightly from those shown in the figures of this manual. 1 2 3 4 5 6 7 Z Y X H 8 9 10 11 12 13 14 26. Helmet/Seat belt indicator light 32. Parking brake lever 35. Light switch 27. On-Command four-wheel-drive and differential gear lock switches 30. Drive select lever 34. Accelerator pedal 36. Auxiliary DC jack 33. Steering wheel 28. Main switch 29. Brake pedal 3-2 Multi-function meter unit 31.
Owners Manual
Page 48
Cargo bed release lever To lift Push down the cargo bed release lever on it stops. 4-21 NOTICE The tailgate is not designed to hold heavy loads when open. The tailgate could collapse if you put heavy cargo or sit on the left or right side of the vehicle, and then slowly lift up the cargo bed until it . Lifting and lowering the cargo bed 1.
Cargo bed release lever To lift Push down the cargo bed release lever on it stops. 4-21 NOTICE The tailgate is not designed to hold heavy loads when open. The tailgate could collapse if you put heavy cargo or sit on the left or right side of the vehicle, and then slowly lift up the cargo bed until it . Lifting and lowering the cargo bed 1.
Owners Manual
Page 62
... the right side of the front panel. Set the light switch to "OFF". 2. Trailer towing equipment can be used when the engine is equipped with a trailer hitch bracket and a 5 cm (2 in) receiver for suitable work lights, radios, etc. EVU00370 EVU00380 Trailer hitch bracket and receiver This vehicle is running and the headlights are turned off . 3. Start the engine. (See pages 6-2-6-3.) 4-35 The auxiliary DC jack can be used for a standard...
... the right side of the front panel. Set the light switch to "OFF". 2. Trailer towing equipment can be used when the engine is equipped with a trailer hitch bracket and a 5 cm (2 in) receiver for suitable work lights, radios, etc. EVU00370 EVU00380 Trailer hitch bracket and receiver This vehicle is running and the headlights are turned off . 3. Start the engine. (See pages 6-2-6-3.) 4-35 The auxiliary DC jack can be used for a standard...
Owners Manual
Page 66
... brakes are working properly. If not, have the vehicle inspected by a Yamaha dealer. Brake fluid level Check the brake fluid level. Brake operation Check the operation of the brakes at slow speed after starting out to see if any leakage, have the vehicle inspected by a Yamaha dealer. Apply the brakes firmly for one minute. If there is any brake fluid is leaking out of the pipe joints or the brake fluid...
... brakes are working properly. If not, have the vehicle inspected by a Yamaha dealer. Brake fluid level Check the brake fluid level. Brake operation Check the operation of the brakes at slow speed after starting out to see if any leakage, have the vehicle inspected by a Yamaha dealer. Apply the brakes firmly for one minute. If there is any brake fluid is leaking out of the pipe joints or the brake fluid...
Owners Manual
Page 67
... securely. If you longer spark plug life and reduced maintenance cost. 5-4 WARNING Gasoline and gasoline vapors are extremely flammable. Your Yamaha engine has been designed to use a different brand of water heaters and clothes dryers. 2. To avoid fires and explosions and to spill out of injury when refueling, follow these instructions. 1. Be sure the fuel tank cap is sufficient gasoline in your...
... securely. If you longer spark plug life and reduced maintenance cost. 5-4 WARNING Gasoline and gasoline vapors are extremely flammable. Your Yamaha engine has been designed to use a different brand of water heaters and clothes dryers. 2. To avoid fires and explosions and to spill out of injury when refueling, follow these instructions. 1. Be sure the fuel tank cap is sufficient gasoline in your...
Owners Manual
Page 71
... and damage. EVU00470 Tires Check tire pressure regularly to the Service Manual for proper operation. Also check for excessive free play, abnormal noises, or a rough feeling. EVU00500 Steering Park on level ground. Turn the steering wheel right and left. Control cables can damage the restraint systems in your restraint systems are working properly after a crash, have them inspected and any necessary replacements made as soon as...
... and damage. EVU00470 Tires Check tire pressure regularly to the Service Manual for proper operation. Also check for excessive free play, abnormal noises, or a rough feeling. EVU00500 Steering Park on level ground. Turn the steering wheel right and left. Control cables can damage the restraint systems in your restraint systems are working properly after a crash, have them inspected and any necessary replacements made as soon as...
Owners Manual
Page 75
... lower r/min so the engine can rid itself of the temporary build-up of heat. Turn the key to "ON". 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTICE The coolant temperature warning light and engine trouble warning light should come on. Apply the brake pedal. 3. Allow a cooling-off period of 5 to 10 minutes after every hour of the vehicle from time to inspect the electric circuit. 6-2 Starting the engine 1. If a warning light...
... lower r/min so the engine can rid itself of the temporary build-up of heat. Turn the key to "ON". 1 2 3 4 5 6 7 8 9 10 11 12 13 14 NOTICE The coolant temperature warning light and engine trouble warning light should come on. Apply the brake pedal. 3. Allow a cooling-off period of 5 to 10 minutes after every hour of the vehicle from time to inspect the electric circuit. 6-2 Starting the engine 1. If a warning light...
Owners Manual
Page 76
... turn the key to the electric starter may result. 6-3 otherwise, damage to the "START" position with the engine running; Each attempt should be started in any gear if the brake pedal is cold! Wait a few seconds before starting it is recommended to preserve battery energy. Wait at least 5 seconds between each attempt, or starter damage could occur. With your foot off the accelerator pedal, start , release...
... turn the key to the electric starter may result. 6-3 otherwise, damage to the "START" position with the engine running; Each attempt should be started in any gear if the brake pedal is cold! Wait a few seconds before starting it is recommended to preserve battery energy. Wait at least 5 seconds between each attempt, or starter damage could occur. With your foot off the accelerator pedal, start , release...
Owners Manual
Page 78
... until the vehicle starts moving the drive select lever along the shift guide. Check behind you . 2. Shift from neutral to the synchronizing mechanism in the engine, the light may not come on . Drive select lever 3. N (Neutral) 4. Hitting an obstacle or person could result in reverse, the reverse indicator light should be on , ask a Yamaha dealer to the rear while backing...
... until the vehicle starts moving the drive select lever along the shift guide. Check behind you . 2. Shift from neutral to the synchronizing mechanism in the engine, the light may not come on . Drive select lever 3. N (Neutral) 4. Hitting an obstacle or person could result in reverse, the reverse indicator light should be on , ask a Yamaha dealer to the rear while backing...
Owners Manual
Page 148
... the rubber cover to increase the free play . 9. Reinstall the seats. Adjusting nut 8. Turn the adjusting nut while holding the brake light switch in direction b to decrease the free play or in place. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. To make the brake light come on just before braking takes effect. EVU00880 1 b a 3 2 1. Locknut 3. Reinstall the console. 11...
... the rubber cover to increase the free play . 9. Reinstall the seats. Adjusting nut 8. Turn the adjusting nut while holding the brake light switch in direction b to decrease the free play or in place. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 2. To make the brake light come on just before braking takes effect. EVU00880 1 b a 3 2 1. Locknut 3. Reinstall the console. 11...
Owners Manual
Page 149
Lubricate the cable ends. Adjusting nut 3. Close the hood. 8-40 Recommended lubricant: Lithium-soap-based grease 1. EVU00890 Cable inspection and lubrication WARNING 1 a 2 b Damaged cables could restrict operation, which may cause an accident or injury. Cables can result when the outer covering of control cables becomes damaged. Brake light switch 2. Corrosion can also become frayed or kinked. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Inspect control cables frequently and replace damaged cables.
Lubricate the cable ends. Adjusting nut 3. Close the hood. 8-40 Recommended lubricant: Lithium-soap-based grease 1. EVU00890 Cable inspection and lubrication WARNING 1 a 2 b Damaged cables could restrict operation, which may cause an accident or injury. Cables can result when the outer covering of control cables becomes damaged. Brake light switch 2. Corrosion can also become frayed or kinked. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Inspect control cables frequently and replace damaged cables.
Owners Manual
Page 163
...Radiator fan fuse "FAN" Specified fuses: Main fuse: Fuel injection system fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Four-wheel-drive motor fuse: Radiator fan fuse: Backup fuse: 40.0 A 10.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 25.0 A 10.0 A 6. Reinstall the battery compartment cover by installing the quick fastener screws. 8. 1 2 3 4 567 8 @ 9 0 A 1. Fuel injection system spare fuse 2. Signaling system fuse "SIGNAL" 6. Four-wheel-drive motor fuse "DIFF" 8. If the fuse blows again immediately, have a Yamaha dealer check the electrical...
...Radiator fan fuse "FAN" Specified fuses: Main fuse: Fuel injection system fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Four-wheel-drive motor fuse: Radiator fan fuse: Backup fuse: 40.0 A 10.0 A 15.0 A 10.0 A 10.0 A 10.0 A 10.0 A 25.0 A 10.0 A 6. Reinstall the battery compartment cover by installing the quick fastener screws. 8. 1 2 3 4 567 8 @ 9 0 A 1. Fuel injection system spare fuse 2. Signaling system fuse "SIGNAL" 6. Four-wheel-drive motor fuse "DIFF" 8. If the fuse blows again immediately, have a Yamaha dealer check the electrical...
Owners Manual
Page 172
... in coin-operated car washers. 9-1 Test the brakes after washing. Wet brakes may be used. NOTICE: Excessive water pressure may cause water seepage and deterioration of many components. 1. Block off with a paint brush. Many expensive repair bills have reduced stopping ability, increasing the chance of the exhaust pipe to the wheel axles. 3. Make sure the spark plug and all filler caps are properly installed...
... in coin-operated car washers. 9-1 Test the brakes after washing. Wet brakes may be used. NOTICE: Excessive water pressure may cause water seepage and deterioration of many components. 1. Block off with a paint brush. Many expensive repair bills have reduced stopping ability, increasing the chance of the exhaust pipe to the wheel axles. 3. Make sure the spark plug and all filler caps are properly installed...
Owners Manual
Page 178
...range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Helmet/Seat belt indicator light: 12 V, 0.7 W × 2 Rear suspension: Type: Double wishbone Spring/shock absorber type: YXR7FSPB Coil spring/gas-oil damper YXR7FHB Coil spring/oil damper YXR7FB Coil spring/oil damper Wheel travel: 185 mm (7.3 in) Electrical system: Ignition system: TCI Charging system: AC magneto Battery: Model: U1L-11 Voltage, capacity: 12 V, 28.0 Ah Fuses: Main fuse: 40.0 A Fuel injection system fuse: 10.0 A Headlight fuse: 15.0 A Headlight: Bulb type: Krypton bulb 10...
...range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Helmet/Seat belt indicator light: 12 V, 0.7 W × 2 Rear suspension: Type: Double wishbone Spring/shock absorber type: YXR7FSPB Coil spring/gas-oil damper YXR7FHB Coil spring/oil damper YXR7FB Coil spring/oil damper Wheel travel: 185 mm (7.3 in) Electrical system: Ignition system: TCI Charging system: AC magneto Battery: Model: U1L-11 Voltage, capacity: 12 V, 28.0 Ah Fuses: Main fuse: 40.0 A Fuel injection system fuse: 10.0 A Headlight fuse: 15.0 A Headlight: Bulb type: Krypton bulb 10...
Owners Manual
Page 185
... after discovery, and make the machine available at that are not covered by this warranty. Installation of parts or accessories that time for free of charge, repair or replace, at such dealer's place of the product's warranty period. Operate and maintain the Side × Side vehicle as spark plugs, oil, oil filter, air filter, and brake pads. Give notice to meet these standards within ten (10) days...
... after discovery, and make the machine available at that are not covered by this warranty. Installation of parts or accessories that time for free of charge, repair or replace, at such dealer's place of the product's warranty period. Operate and maintain the Side × Side vehicle as spark plugs, oil, oil filter, air filter, and brake pads. Give notice to meet these standards within ten (10) days...