Owners Manual
Page 6
... switches ...4-7 Throttle lever ...4-12 Speed limiter ...4-13 Front brake lever ...4-14 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-15 Fuel tank cap ...4-15 Fuel ...4-16 Seat ...4-17 Storage compartments ...4-18 Front carrier ...4-21 Rear carrier ...4-21 Adjusting the front and rear shock absorber assemblies ...4-21 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes ...5-3 Throttle lever ...5-4 Tires ...5-4 Chassis fasteners ...5-6 Instruments, lights...
... switches ...4-7 Throttle lever ...4-12 Speed limiter ...4-13 Front brake lever ...4-14 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-15 Fuel tank cap ...4-15 Fuel ...4-16 Seat ...4-17 Storage compartments ...4-18 Front carrier ...4-21 Rear carrier ...4-21 Adjusting the front and rear shock absorber assemblies ...4-21 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes ...5-3 Throttle lever ...5-4 Tires ...5-4 Chassis fasteners ...5-6 Instruments, lights...
Owners Manual
Page 7
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-26 Differential gear oil ...8-29 Coolant ...8-31 Cleaning the air filter element ...8-36 Cleaning the spark arrester ...8-40 V-belt case drain plug ...8-42 Adjusting the throttle cable free play ...8-42 Valve clearance ...8-43 Adjusting the drive select lever safety system cable ...8-43 Brakes ...8-43 Checking the front and rear brake pads ...8-44 Checking the rear brake hose protectors ...8-45 Checking the brake fluid...
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-26 Differential gear oil ...8-29 Coolant ...8-31 Cleaning the air filter element ...8-36 Cleaning the spark arrester ...8-40 V-belt case drain plug ...8-42 Adjusting the throttle cable free play ...8-42 Valve clearance ...8-43 Adjusting the drive select lever safety system cable ...8-43 Brakes ...8-43 Checking the front and rear brake pads ...8-44 Checking the rear brake hose protectors ...8-45 Checking the brake fluid...
Owners Manual
Page 8
...53 Lubricating the steering shaft ...8-53 Battery ...8-53 Replacing a fuse ...8-57 Replacing a headlight bulb ...8-58 Adjusting a headlight beam ...8-60 Replacing the tail/brake light bulb ...8-61 Removing a wheel ...8-62 Installing a wheel ...8-62 Troubleshooting ...8-63 Troubleshooting charts ...8-64 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance record ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11...
...53 Lubricating the steering shaft ...8-53 Battery ...8-53 Replacing a fuse ...8-57 Replacing a headlight bulb ...8-58 Adjusting a headlight beam ...8-60 Replacing the tail/brake light bulb ...8-61 Removing a wheel ...8-62 Installing a wheel ...8-62 Troubleshooting ...8-63 Troubleshooting charts ...8-64 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance record ...11-5 YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY ...11-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...11...
Owners Manual
Page 14
...control the ATV on these kinds of a hill as described in this manual. Never attempt to one side. Practice on hills as described in this manual on level ground. Avoid going down a hill at high speed. Always follow proper procedures for braking on smaller hills before attempting to turn at an angle that would cause the vehicle... hill where possible. Shift your abilities. Always follow proper procedures for turning as described in this manual. Shift your weight to changing terrain conditions when operating the ATV. Shift your weight backward. Always keep ...
...control the ATV on these kinds of a hill as described in this manual. Never attempt to one side. Practice on hills as described in this manual on level ground. Avoid going down a hill at high speed. Always follow proper procedures for braking on smaller hills before attempting to turn at an angle that would cause the vehicle... hill where possible. Shift your abilities. Always follow proper procedures for turning as described in this manual. Shift your weight to changing terrain conditions when operating the ATV. Shift your weight backward. Always keep ...
Owners Manual
Page 20
... warning light " " 9. On-Command differential gear lock indicator light "DIFF. Reverse indicator light "R" 6. EBU17860 4 Neutral indicator light " " This indicator light comes on when the engine overheats. LOCK" 2. High-range indicator light "H" 4. Park indicator light "P" 7. Coolant temperature warning light " " Coolant temperature warning light " " This warning light comes on when the transmission is in the reverse position. If the warning light does not come on for about 10 minutes. The warning light should come on initially when the key is turned...
... warning light " " 9. On-Command differential gear lock indicator light "DIFF. Reverse indicator light "R" 6. EBU17860 4 Neutral indicator light " " This indicator light comes on when the engine overheats. LOCK" 2. High-range indicator light "H" 4. Park indicator light "P" 7. Coolant temperature warning light " " Coolant temperature warning light " " This warning light comes on when the transmission is in the reverse position. If the warning light does not come on for about 10 minutes. The warning light should come on initially when the key is turned...
Owners Manual
Page 21
... device.) The electrical circuit of the warning light can be checked by turning the key to the "4WD" position. LOCK" will flash until the ATV starts moving. When this case, see page 8-20 for a few seconds, and then go off. 4-3 On-Command four-wheel-drive indicator " ", On-Command differential gear lock indicator " " and indicator light "DIFF. TIP G Due to access the radiator. G The engine may overheat...
... device.) The electrical circuit of the warning light can be checked by turning the key to the "4WD" position. LOCK" will flash until the ATV starts moving. When this case, see page 8-20 for a few seconds, and then go off. 4-3 On-Command four-wheel-drive indicator " ", On-Command differential gear lock indicator " " and indicator light "DIFF. TIP G Due to access the radiator. G The engine may overheat...
Owners Manual
Page 25
... switch is running. Light switch " / /OFF" Start switch " " Engine stop switch " / " Override switch "OVERRIDE" EBU18080 Engine stop switch " / " Set this switch to stop switch controls the ignition and stops the engine when it . Use this switch to " " before starting the engine. See the starting the engine. Set the switch to "OFF" to turn off for battery charging information. 4-7 See page 8-53 for an extended period of time, otherwise the battery may discharge to the point that the starter motor...
... switch is running. Light switch " / /OFF" Start switch " " Engine stop switch " / " Override switch "OVERRIDE" EBU18080 Engine stop switch " / " Set this switch to stop switch controls the ignition and stops the engine when it . Use this switch to " " before starting the engine. See the starting the engine. Set the switch to "OFF" to turn off for battery charging information. 4-7 See page 8-53 for an extended period of time, otherwise the battery may discharge to the point that the starter motor...
Owners Manual
Page 35
... Yamaha engine has been designed to the fuel system or vehicle performance problems. EBU18881 WARNING Gasoline is securely closed. If knocking (or pinging) occurs, use of a different brand. Gasohol containing ethanol can cause damage to use regular unleaded gasoline with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECB00981] 4. If gasoline spills on your clothing, change...
... Yamaha engine has been designed to the fuel system or vehicle performance problems. EBU18881 WARNING Gasoline is securely closed. If knocking (or pinging) occurs, use of a different brand. Gasohol containing ethanol can cause damage to use regular unleaded gasoline with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECB00981] 4. If gasoline spills on your clothing, change...
Owners Manual
Page 39
...rear shock absorber assemblies The spring preload can cause poor handling and loss of stability, which could lead to an accident. 4-21 Uneven adjustment can be adjusted to the same setting. EBU18962 Front carrier G G Do not exceed the load limit of 45.0 kg (99 lb) for the rear carrier. EWB00400 1. Storage compartment drain plug WARNING Always adjust the shock... absorber assemblies on the left and right side to suit the rider's weight and the riding conditions. Do not exceed the ...
...rear shock absorber assemblies The spring preload can cause poor handling and loss of stability, which could lead to an accident. 4-21 Uneven adjustment can be adjusted to the same setting. EBU18962 Front carrier G G Do not exceed the load limit of 45.0 kg (99 lb) for the rear carrier. EWB00400 1. Storage compartment drain plug WARNING Always adjust the shock... absorber assemblies on the left and right side to suit the rider's weight and the riding conditions. Do not exceed the ...
Owners Manual
Page 52
... the drive select lever along the shift guide. 3. Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to Park EWB00720 WARNING Improper operation in reverse could make sure there are no people or obstacles behind you shift into or from reverse to reverse or from reverse or park without applying the brake pedal. 3. Release the brake pedal, and then open the throttle...
... the drive select lever along the shift guide. 3. Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to Park EWB00720 WARNING Improper operation in reverse could make sure there are no people or obstacles behind you shift into or from reverse to reverse or from reverse or park without applying the brake pedal. 3. Release the brake pedal, and then open the throttle...
Owners Manual
Page 69
... directional control. Damage to the engine or drive train may lift off the ground, resulting in this skill be used to allow the ATV to make turns quickly and easily. When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. It is applied too abruptly, the front wheels may occur. The centrifugal clutch will start the engine. Select...
... directional control. Damage to the engine or drive train may lift off the ground, resulting in this skill be used to allow the ATV to make turns quickly and easily. When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. It is applied too abruptly, the front wheels may occur. The centrifugal clutch will start the engine. Select...
Owners Manual
Page 72
... be another person, an obstacle, or a sharp drop-off the ground. This can continue up the hill, restart carefully to make sure that you cannot react to changes in "2WD", apply only the front brake. Physically turn the ATV around and then descend the hill. Dismount on the uphill... rear brakes gradually. If your weight is on the ATV. If you are interconnected by leaning forward and, on steeper inclines, standing on the uphill side. 7 Do not attempt to climb hills until you have the room to do not lift the front wheels which could cause you to lose control. LOCK")....
... be another person, an obstacle, or a sharp drop-off the ground. This can continue up the hill, restart carefully to make sure that you cannot react to changes in "2WD", apply only the front brake. Physically turn the ATV around and then descend the hill. Dismount on the uphill... rear brakes gradually. If your weight is on the ATV. If you are interconnected by leaning forward and, on steeper inclines, standing on the uphill side. 7 Do not attempt to climb hills until you have the room to do not lift the front wheels which could cause you to lose control. LOCK")....
Owners Manual
Page 137
Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse 8 The main fuse, the fuel injection system fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off all electrical circuits. 8-57 EBU28771 Replacing a fuse 1. 2. 3. 4. 5. Fuse box Spare main fuse Main fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7.
Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse 8 The main fuse, the fuel injection system fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off all electrical circuits. 8-57 EBU28771 Replacing a fuse 1. 2. 3. 4. 5. Fuse box Spare main fuse Main fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7.
Owners Manual
Page 138
... the devices operate. 4. Remove the blown fuse, and then install a new fuse of the proper fuse. Turn the key to "ON" and turn off the main switch when checking or replacing a fuse. 2. ECB00640 NOTICE To prevent accidental short-circuiting, turn on the electrical circuits to a fire. [EWB02172] 8 Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A 3.
... the devices operate. 4. Remove the blown fuse, and then install a new fuse of the proper fuse. Turn the key to "ON" and turn off the main switch when checking or replacing a fuse. 2. ECB00640 NOTICE To prevent accidental short-circuiting, turn on the electrical circuits to a fire. [EWB02172] 8 Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A 3.
Owners Manual
Page 146
... been hosed off the end of wheel bearings, brakes, transmission seals and electrical devices. An old toothbrush or bottle brush is excessively greasy, apply degreaser with a paint brush. Clean the seat with warm water and mild, detergent-type soap. Automotive type wax may mar the paint or protective finish. If the engine case is handy for several times at slow speeds to prevent water entry...
... been hosed off the end of wheel bearings, brakes, transmission seals and electrical devices. An old toothbrush or bottle brush is excessively greasy, apply degreaser with a paint brush. Clean the seat with warm water and mild, detergent-type soap. Automotive type wax may mar the paint or protective finish. If the engine case is handy for several times at slow speeds to prevent water entry...
Owners Manual
Page 149
...SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...730;C Weight: With oil and fuel: 294.0 kg (648 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder Displacement...
...SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...730;C Weight: With oil and fuel: 294.0 kg (648 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder Displacement...
Owners Manual
Page 152
...magneto Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Tail/brake light: 12 V, 5.0/21.0 W × 1 Meter lighting: EL Neutral indicator light: LED Reverse indicator light: LED Coolant temperature warning light: LED Engine trouble warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED 10 Fuses: Main fuse: 40.0 A Fuel injection system fuse: 15.0 A Headlight fuse: 15.0 A Signaling system fuse: 5.0 A 10-4 Headlight: Bulb...
...magneto Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Tail/brake light: 12 V, 5.0/21.0 W × 1 Meter lighting: EL Neutral indicator light: LED Reverse indicator light: LED Coolant temperature warning light: LED Engine trouble warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED 10 Fuses: Main fuse: 40.0 A Fuel injection system fuse: 15.0 A Headlight fuse: 15.0 A Signaling system fuse: 5.0 A 10-4 Headlight: Bulb...
Owners Manual
Page 159
..., repair or replace any subsequent purchaser(s), it not to remain in materials and workmanship which arise solely as spark plugs, oil, oil filter, air filter, and brake shoes. f. SPECIFIC EXCLUSIONS from the original purchase date YAMAHA MOTOR CORPORATION, U.S.A. In order for warranty by : a. Failures other than those resulting from the date of proper maintenance are not qualitatively equivalent to faulty workmanship or material from the factory. YAMAHA MOTOR...
..., repair or replace any subsequent purchaser(s), it not to remain in materials and workmanship which arise solely as spark plugs, oil, oil filter, air filter, and brake shoes. f. SPECIFIC EXCLUSIONS from the original purchase date YAMAHA MOTOR CORPORATION, U.S.A. In order for warranty by : a. Failures other than those resulting from the date of proper maintenance are not qualitatively equivalent to faulty workmanship or material from the factory. YAMAHA MOTOR...
Owners Manual
Page 160
...specified in the Owner's and Service Manual. A. Will the warranty be covered under this ...motor vehicle to maintain a complete, up every new machine before sale. 2. Specific examples include: Running the machine out of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Q. We do them? Is the warranty transferable to : YAMAHA MOTOR CORPORATION, U.S.A. Box 6555 Cypress, California 90630 When contacting Yamaha Motor Corporation, U.S.A. P.O. The warranty on operation or maintenance...
...specified in the Owner's and Service Manual. A. Will the warranty be covered under this ...motor vehicle to maintain a complete, up every new machine before sale. 2. Specific examples include: Running the machine out of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Q. We do them? Is the warranty transferable to : YAMAHA MOTOR CORPORATION, U.S.A. Box 6555 Cypress, California 90630 When contacting Yamaha Motor Corporation, U.S.A. P.O. The warranty on operation or maintenance...
Owners Manual
Page 165
... compartments ...4-18 T Tail/brake light bulb, replacing ...8-61 Throttle cable free play, adjusting ...8-42 Throttle lever ...4-12, 5-4 Tires ...5-4 Troubleshooting ...8-63 Troubleshooting charts ...8-64 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-1 P Panels, removing and installing ...8-8 Park indicator light ...4-4 Parking ...6-5 Parking on a slope ...6-5 Part locations ...3-1 V Valve clearance ...8-43 V-belt case drain plug ...8-42 Vehicle Emission Control Information label ...11...
... compartments ...4-18 T Tail/brake light bulb, replacing ...8-61 Throttle cable free play, adjusting ...8-42 Throttle lever ...4-12, 5-4 Tires ...5-4 Troubleshooting ...8-63 Troubleshooting charts ...8-64 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-1 P Panels, removing and installing ...8-8 Park indicator light ...4-4 Parking ...6-5 Parking on a slope ...6-5 Part locations ...3-1 V Valve clearance ...8-43 V-belt case drain plug ...8-42 Vehicle Emission Control Information label ...11...