Owners Manual
Page 6
... Speed limiter ...4-13 Front brake lever ...4-14 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-15 Fuel tank cap ...4-15 Fuel ...4-16 Seat ...4-18 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes ...5-3 Throttle lever ...5-4 Tires ...5-4 Chassis fasteners ...5-6 Instruments, lights and switches ...5-7 EWB00011 WARNING...
... Speed limiter ...4-13 Front brake lever ...4-14 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-15 Fuel tank cap ...4-15 Fuel ...4-16 Seat ...4-18 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes ...5-3 Throttle lever ...5-4 Tires ...5-4 Chassis fasteners ...5-6 Instruments, lights and switches ...5-7 EWB00011 WARNING...
Owners Manual
Page 7
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-26 Differential gear oil ...8-29 Coolant ...8-31 Cleaning the air filter element ...8-36 Cleaning the spark arrester ...8-40 V-belt case drain plug ...8-42 Adjusting the throttle cable free play ...8-42 Valve clearance ...8-43 Adjusting the drive select lever safety system cable ...8-43 Brakes ...8-43 Checking the front and rear brake pads ...8-44 Checking the rear brake hose protectors ...8-45 Checking the brake fluid...
... the radiator grills ...8-20 Checking the spark plug ...8-20 Engine oil and oil filter cartridge ...8-22 Final gear oil ...8-26 Differential gear oil ...8-29 Coolant ...8-31 Cleaning the air filter element ...8-36 Cleaning the spark arrester ...8-40 V-belt case drain plug ...8-42 Adjusting the throttle cable free play ...8-42 Valve clearance ...8-43 Adjusting the drive select lever safety system cable ...8-43 Brakes ...8-43 Checking the front and rear brake pads ...8-44 Checking the rear brake hose protectors ...8-45 Checking the brake fluid...
Owners Manual
Page 8
... the wheel hub bearings ...8-52 Checking the stabilizer bushes ...8-52 Lubricating the rear knuckle pivots ...8-52 Lubricating the steering shaft ...8-53 Battery ...8-53 Replacing a fuse ...8-57 Replacing a headlight bulb ...8-59 Adjusting a headlight beam ...8-60 Replacing the tail/brake light bulb ...8-61 Removing a wheel ...8-62 Installing a wheel ...8-62 Troubleshooting ...8-63 Troubleshooting charts ...8-64 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance record...
... the wheel hub bearings ...8-52 Checking the stabilizer bushes ...8-52 Lubricating the rear knuckle pivots ...8-52 Lubricating the steering shaft ...8-53 Battery ...8-53 Replacing a fuse ...8-57 Replacing a headlight bulb ...8-59 Adjusting a headlight beam ...8-60 Replacing the tail/brake light bulb ...8-61 Removing a wheel ...8-62 Installing a wheel ...8-62 Troubleshooting ...8-63 Troubleshooting charts ...8-64 CLEANING AND STORAGE...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance record...
Owners Manual
Page 14
Never operate on such terrain. Shift your weight backward. Check the terrain carefully before attempting to changing terrain conditions when operating the ATV. Shift your weight to control the ATV on excessively rough, slippery or loose terrain until you have... start down the hill where possible. Practice turning at excessive speeds. Never attempt to turn at low speeds before you start up any hill until you have mastered the turning technique described in this manual. Always follow the inspection and maintenance procedures and schedules described in this manual...
Never operate on such terrain. Shift your weight backward. Check the terrain carefully before attempting to changing terrain conditions when operating the ATV. Shift your weight to control the ATV on excessively rough, slippery or loose terrain until you have... start down the hill where possible. Practice turning at excessive speeds. Never attempt to turn at low speeds before you start up any hill until you have mastered the turning technique described in this manual. Always follow the inspection and maintenance procedures and schedules described in this manual...
Owners Manual
Page 20
... off. On-Command differential gear lock indicator light "DIFF. Neutral indicator light "N" 5. Coolant temperature warning light " " 10.Electric Power Steering warning light "EPS" (for about 10 minutes. On-Command four-wheel-drive/differential gear lock indicator " "/" " 8. When this occurs during operation, stop the engine as soon as it is safe to do so and allow it to cool down for EPS model) Coolant temperature warning light " " This warning light comes on when the transmission is in the...
... off. On-Command differential gear lock indicator light "DIFF. Neutral indicator light "N" 5. Coolant temperature warning light " " 10.Electric Power Steering warning light "EPS" (for about 10 minutes. On-Command four-wheel-drive/differential gear lock indicator " "/" " 8. When this occurs during operation, stop the engine as soon as it is safe to do so and allow it to cool down for EPS model) Coolant temperature warning light " " This warning light comes on when the transmission is in the...
Owners Manual
Page 27
... losing control and of causing an accident. Changing from two-wheel drive to four-wheel drive and vice versa. All wheels turn the ATV. G "2WD" (two-wheel drive): Power is locked, so it takes more effort to turn at the same speed when the differential is supplied to the rear wheels. Select the appropriate drive according to the terrain and the conditions. This could indicate a malfunction in four-wheel-drive differential gear lock, and...
... losing control and of causing an accident. Changing from two-wheel drive to four-wheel drive and vice versa. All wheels turn the ATV. G "2WD" (two-wheel drive): Power is locked, so it takes more effort to turn at the same speed when the differential is supplied to the rear wheels. Select the appropriate drive according to the terrain and the conditions. This could indicate a malfunction in four-wheel-drive differential gear lock, and...
Owners Manual
Page 31
... Regulate the speed of this switch.) 2WD 4WD 1 1. Make sure it is operating smoothly. Throttle lever 4 EBU18281 Throttle lever Once the engine is running, movement of the ATV, turn the adjusting screw in four-wheel-drive differential gear lock, the maximum traveling speed is pushed to 35 km/h (22 mi/h). To increase the maximum engine power available and the maximum speed of the throttle lever will return to an idle...
... Regulate the speed of this switch.) 2WD 4WD 1 1. Make sure it is operating smoothly. Throttle lever 4 EBU18281 Throttle lever Once the engine is running, movement of the ATV, turn the adjusting screw in four-wheel-drive differential gear lock, the maximum traveling speed is pushed to 35 km/h (22 mi/h). To increase the maximum engine power available and the maximum speed of the throttle lever will return to an idle...
Owners Manual
Page 36
... higher. Your Yamaha engine has been designed to the fuel system or vehicle performance problems. EBU18881 1. If knocking (or pinging) occurs, use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of the seat into the seat holders and push down on the seat at the rear. Seat lock lever Seat To remove the seat Pull the seat lock lever upward and...
... higher. Your Yamaha engine has been designed to the fuel system or vehicle performance problems. EBU18881 1. If knocking (or pinging) occurs, use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of the seat into the seat holders and push down on the seat at the rear. Seat lock lever Seat To remove the seat Pull the seat lock lever upward and...
Owners Manual
Page 51
... start, release the start the engine by moving the drive select lever along the shift guide. Apply the rear brake lever or brake pedal. 4. NOTICE: For maximum engine life, never accelerate hard when the engine is cold! [ECB00162] Operating the drive select lever and driving in the neutral or park position. Each cranking should be damaged. Bring the ATV to a complete stop the ATV, otherwise the transmission...
... start, release the start the engine by moving the drive select lever along the shift guide. Apply the rear brake lever or brake pedal. 4. NOTICE: For maximum engine life, never accelerate hard when the engine is cold! [ECB00162] Operating the drive select lever and driving in the neutral or park position. Each cranking should be damaged. Bring the ATV to a complete stop the ATV, otherwise the transmission...
Owners Manual
Page 52
...1. Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) 2 3 4 5 6 reverse, make you hit an obstacle or even a person behind you shift into or from reverse to Park EWB00720 WARNING Improper...Release the brake pedal, and then open the throttle lever gradually. When you . Shift from neutral to reverse or from reverse or park without applying the brake pedal. 3. The drive select lever cannot be shifted into 6-3 Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to park and vice versa by moving the drive select lever along the shift guide...
...1. Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) 2 3 4 5 6 reverse, make you hit an obstacle or even a person behind you shift into or from reverse to Park EWB00720 WARNING Improper...Release the brake pedal, and then open the throttle lever gradually. When you . Shift from neutral to reverse or from reverse or park without applying the brake pedal. 3. The drive select lever cannot be shifted into 6-3 Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to park and vice versa by moving the drive select lever along the shift guide...
Owners Manual
Page 69
... lift off the ground, resulting in a loss of the turn at speeds too fast for turning as described in this Owner's Manual. The centrifugal clutch will engage and you are thoroughly familiar with your ATV. When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. To achieve maximum traction while riding off-road, the two rear wheels turn at faster speeds...
... lift off the ground, resulting in a loss of the turn at speeds too fast for turning as described in this Owner's Manual. The centrifugal clutch will engage and you are thoroughly familiar with your ATV. When slowing down or stopping, release the throttle and apply the brakes smoothly and evenly. To achieve maximum traction while riding off-road, the two rear wheels turn at faster speeds...
Owners Manual
Page 72
...if pointed straight uphill. LOCK"). Use common sense and remember that you cannot react to changes in "2WD", apply only the front brake. If you are interconnected by leaning forward and, on steeper inclines, standing on uphill side or to lose control. In all wheels, therefore, avoid sudden application... and/or rougher slopes, select "4WD" or 4WD-LOCK ("DIFF. If your weight is on flat ground. To climb a hill, you are in "4WD", because all wheels are in the terrain as well, and then shift to make it to the top, you should turn the ATV around while you still ...
...if pointed straight uphill. LOCK"). Use common sense and remember that you cannot react to changes in "2WD", apply only the front brake. If you are interconnected by leaning forward and, on steeper inclines, standing on uphill side or to lose control. In all wheels, therefore, avoid sudden application... and/or rougher slopes, select "4WD" or 4WD-LOCK ("DIFF. If your weight is on flat ground. To climb a hill, you are in "4WD", because all wheels are in the terrain as well, and then shift to make it to the top, you should turn the ATV around while you still ...
Owners Manual
Page 137
Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse 8 The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. EBU27751 Replacing a fuse 1. 2. 3. 4. 5. 6. Turn the key to "OFF" and turn off all electrical circuits. 8-57 Fuse box Main/EPS spare fuse Main fuse EPS fuse (for EPS model) Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7.
Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse 8 The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. EBU27751 Replacing a fuse 1. 2. 3. 4. 5. 6. Turn the key to "OFF" and turn off all electrical circuits. 8-57 Fuse box Main/EPS spare fuse Main fuse EPS fuse (for EPS model) Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7.
Owners Manual
Page 138
..., turn on the electrical circuits to a fire. [EWB02172] 8 Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A EPS fuse: YFM5FGPHZ 40.0 A YFM5FGPZ 40.0 A 3. Turn the key to "ON" and turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the proper fuse. WARNING! Always use a fuse of the specified rating...
..., turn on the electrical circuits to a fire. [EWB02172] 8 Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 15.0 A EPS fuse: YFM5FGPHZ 40.0 A YFM5FGPZ 40.0 A 3. Turn the key to "ON" and turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the proper fuse. WARNING! Always use a fuse of the specified rating...
Owners Manual
Page 146
... appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. b. Apply the brakes several minutes. Many contain abrasives which may cause water seepage and deteriora9-1 4. 5. 6. 7. 9 tion of many components. 1. Before cleaning the ATV: a. If the engine case is handy for several times at slow speeds to let friction dry out the...
... appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. b. Apply the brakes several minutes. Many contain abrasives which may cause water seepage and deteriora9-1 4. 5. 6. 7. 9 tion of many components. 1. Before cleaning the ATV: a. If the engine case is handy for several times at slow speeds to let friction dry out the...
Owners Manual
Page 149
...SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.30 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...730;C Weight: With oil and fuel: 294.0 kg (648 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder Displacement...
...SPECIFICATIONS Dimensions: Overall length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Compression ratio: 9.30 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...730;C Weight: With oil and fuel: 294.0 kg (648 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder Displacement...
Owners Manual
Page 153
EPS fuse: YFM5FGPHZ 40.0 A YFM5FGPZ 40.0 A Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 15.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Radiator fan fuse: 20.0 A 10 10-5
EPS fuse: YFM5FGPHZ 40.0 A YFM5FGPZ 40.0 A Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 15.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 15.0 A Radiator fan fuse: 20.0 A 10 10-5
Owners Manual
Page 159
... purchase date YAMAHA MOTOR CORPORATION, U.S.A. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. hereby warrants that the vehicle is free from an authorized Yamaha ATV dealer in material or workmanship which would cause it is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. Modification...
... purchase date YAMAHA MOTOR CORPORATION, U.S.A. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. hereby warrants that the vehicle is free from an authorized Yamaha ATV dealer in material or workmanship which would cause it is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. Modification...
Owners Manual
Page 160
... each other than as specified in areas. These terms are handled at the time of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Q. A. Will the warranty be done by sending a postcard listing your dealer for his setup, service and warranty repair work. This list is limited to Yamaha Motor Corporation, U.S.A. A. Is the warranty transferable to : YAMAHA MOTOR CORPORATION, U.S.A. Mail to second owners?
... each other than as specified in areas. These terms are handled at the time of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. Q. A. Will the warranty be done by sending a postcard listing your dealer for his setup, service and warranty repair work. This list is limited to Yamaha Motor Corporation, U.S.A. A. Is the warranty transferable to : YAMAHA MOTOR CORPORATION, U.S.A. Mail to second owners?
Owners Manual
Page 165
... compartments ...4-19 T Tail/brake light bulb, replacing ...8-61 Throttle cable free play, adjusting ...8-42 Throttle lever ...4-13, 5-4 Tires ...5-4 Troubleshooting ...8-63 Troubleshooting charts ...8-64 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-1 P Panels, removing and installing ...8-8 Park indicator light ...4-4 Parking ...6-5 Parking on a slope ...6-5 Part locations ...3-1 V Valve clearance ...8-43 V-belt case drain plug ...8-42 Vehicle Emission Control Information label ...11...
... compartments ...4-19 T Tail/brake light bulb, replacing ...8-61 Throttle cable free play, adjusting ...8-42 Throttle lever ...4-13, 5-4 Tires ...5-4 Troubleshooting ...8-63 Troubleshooting charts ...8-64 O On-Command differential gear lock switch ...4-10 On-Command four-wheel-drive switch ...4-9 Override switch ...4-8 Owner's manual and tool kit ...8-1 P Panels, removing and installing ...8-8 Park indicator light ...4-4 Parking ...6-5 Parking on a slope ...6-5 Part locations ...3-1 V Valve clearance ...8-43 V-belt case drain plug ...8-42 Vehicle Emission Control Information label ...11...