Owners Manual
Page 6
... switches ...4-5 Throttle lever ...4-11 Speed limiter ...4-12 Front brake lever ...4-13 Brake pedal and rear brake lever ...4-13 Drive select lever ...4-14 Recoil starter ...4-14 Fuel tank cap ...4-14 Fuel ...4-15 Fuel cock ...4-17 Starter (choke) ...4-18 Seat ...4-18 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Trailer hitch ...4-23 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes...
... switches ...4-5 Throttle lever ...4-11 Speed limiter ...4-12 Front brake lever ...4-13 Brake pedal and rear brake lever ...4-13 Drive select lever ...4-14 Recoil starter ...4-14 Fuel tank cap ...4-14 Fuel ...4-15 Fuel cock ...4-17 Starter (choke) ...4-18 Seat ...4-18 Storage compartments ...4-19 Front carrier ...4-22 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Trailer hitch ...4-23 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Fuel ...5-3 Engine oil ...5-3 Final gear oil ...5-3 Differential gear oil ...5-3 Coolant ...5-3 Front and rear brakes...
Owners Manual
Page 7
... ADJUSTMENT...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance chart for the emission control system ...8-3 General maintenance and lubrication chart ...8-5 Removing and installing panels ...8-9 Checking the spark plug ...8-14 Engine oil and oil filter cartridge ...8-17 Final gear oil ...8-21 Differential gear oil ...8-24 Coolant ...8-26 Cleaning the air filter element ...8-30 Cleaning the spark arrester ...8-33 V-belt cooling duct check hose ...8-35 V-belt case drain plug ...8-35 Adjusting the carburetor ...8-36 Adjusting the engine idling speed ...8-36 Adjusting the throttle cable...
... ADJUSTMENT...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance chart for the emission control system ...8-3 General maintenance and lubrication chart ...8-5 Removing and installing panels ...8-9 Checking the spark plug ...8-14 Engine oil and oil filter cartridge ...8-17 Final gear oil ...8-21 Differential gear oil ...8-24 Coolant ...8-26 Cleaning the air filter element ...8-30 Cleaning the spark arrester ...8-33 V-belt cooling duct check hose ...8-35 V-belt case drain plug ...8-35 Adjusting the carburetor ...8-36 Adjusting the engine idling speed ...8-36 Adjusting the throttle cable...
Owners Manual
Page 8
... drive shaft universal joint ...8-49 Checking the stabilizer bushes ...8-50 Lubricating the rear knuckle pivots ...8-50 Lubricating the steering shaft ...8-50 Battery ...8-51 Replacing a fuse ...8-53 Replacing a headlight bulb ...8-55 Adjusting a headlight beam ...8-57 Replacing the tail/brake light bulb ...8-57 Removing a wheel ...8-59 Installing a wheel ...8-59 Troubleshooting ...8-61 Troubleshooting charts ...8-62 CLEANING AND STORAGE ...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance...
... drive shaft universal joint ...8-49 Checking the stabilizer bushes ...8-50 Lubricating the rear knuckle pivots ...8-50 Lubricating the steering shaft ...8-50 Battery ...8-51 Replacing a fuse ...8-53 Replacing a headlight bulb ...8-55 Adjusting a headlight beam ...8-57 Replacing the tail/brake light bulb ...8-57 Removing a wheel ...8-59 Installing a wheel ...8-59 Troubleshooting ...8-61 Troubleshooting charts ...8-62 CLEANING AND STORAGE ...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-4 Maintenance...
Owners Manual
Page 18
Throttle stop screw 5. Tail/brake light 9. Spark arrester 4. Radiator cap 2. Battery 7. Trailer hitch receiver 2. Spark plug 6. Front shock absorber assembly spring preload adjusting ring 7. Fuel cock 3. Recoil starter 4. Air filter case 6. Fuses 8. V-belt case drain plug Rear shock absorber assembly spring preload adjusting ring 3. Rear storage compartment and tool kit 5. Rear brake light switch 8. Brake pedal 9. Engine oil filler cap 10.Oil filter cartridge 11.Coolant reservoir 12.V-belt cooling duct check hose 3-1 1. EBU17680 DESCRIPTION EBU17690 EBU17700...
Throttle stop screw 5. Tail/brake light 9. Spark arrester 4. Radiator cap 2. Battery 7. Trailer hitch receiver 2. Spark plug 6. Front shock absorber assembly spring preload adjusting ring 7. Fuel cock 3. Recoil starter 4. Air filter case 6. Fuses 8. V-belt case drain plug Rear shock absorber assembly spring preload adjusting ring 3. Rear storage compartment and tool kit 5. Rear brake light switch 8. Brake pedal 9. Engine oil filler cap 10.Oil filter cartridge 11.Coolant reservoir 12.V-belt cooling duct check hose 3-1 1. EBU17680 DESCRIPTION EBU17690 EBU17700...
Owners Manual
Page 21
... does not show the speed while riding, have a Yamaha dealer check the speed sensor circuit. 4 EBU17860 Neutral indicator light " " This indicator light comes on when the transmission is in the reverse position. 4-2 NOTICE The engine may overheat if the ATV is overloaded. Park indicator light "P" 7. On-Command differential gear lock indicator light "DIFF. Neutral indicator light "N" 5. Coolant temperature warning light " " EBU17842 EBU17920 Coolant temperature warning light " " This warning light comes on when the...
... does not show the speed while riding, have a Yamaha dealer check the speed sensor circuit. 4 EBU17860 Neutral indicator light " " This indicator light comes on when the transmission is in the reverse position. 4-2 NOTICE The engine may overheat if the ATV is overloaded. Park indicator light "P" 7. On-Command differential gear lock indicator light "DIFF. Neutral indicator light "N" 5. Coolant temperature warning light " " EBU17842 EBU17920 Coolant temperature warning light " " This warning light comes on when the...
Owners Manual
Page 47
... speed after starting out to make sure they are cold. WARNING! Tire pressures must open smoothly and spring back to check and adjust tire pressures when the tires are working properly. EBU19814 Tires Check tire pressure regularly to make sure it is leaking out of the hose, joint or brake fluid reservoir of this vehicle with improper tire pressure may be a leak in the brake system. If the brakes do not provide proper braking performance, check the brake pads...
... speed after starting out to make sure they are cold. WARNING! Tire pressures must open smoothly and spring back to check and adjust tire pressures when the tires are working properly. EBU19814 Tires Check tire pressure regularly to make sure it is leaking out of the hose, joint or brake fluid reservoir of this vehicle with improper tire pressure may be a leak in the brake system. If the brakes do not provide proper braking performance, check the brake pads...
Owners Manual
Page 54
... the indicator light does not come on . Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) 2 3 4 5 6 WARNING Improper operation in serious injury. Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to the synchronizing mechanism in reverse, the reverse indicator light should come on , have a Yamaha dealer check the electrical circuit. Shift from neutral to park and vice versa...
... the indicator light does not come on . Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) 2 3 4 5 6 WARNING Improper operation in serious injury. Apply the brake pedal. Shifting: Neutral to Reverse and Reverse to the synchronizing mechanism in reverse, the reverse indicator light should come on , have a Yamaha dealer check the electrical circuit. Shift from neutral to park and vice versa...
Owners Manual
Page 74
...crest of either brake abruptly. Physically turn the ATV around while you still have forward motion (provided you have mastered basic maneuvers on the other side - If you start to changes in "2WD", apply only the front brake. If you ...throttle. Apply both the front and rear brakes gradually. Turn the ATV around and then descend the hill. When fully stopped, shift to the park position and dismount the ATV immediately on the ATV. If your weight is transferred forward on the uphill side, or to lose control. Always check the terrain carefully before attempting any hill. LOCK...
...crest of either brake abruptly. Physically turn the ATV around while you still have forward motion (provided you have mastered basic maneuvers on the other side - If you start to changes in "2WD", apply only the front brake. If you ...throttle. Apply both the front and rear brakes gradually. Turn the ATV around and then descend the hill. When fully stopped, shift to the park position and dismount the ATV immediately on the ATV. If your weight is transferred forward on the uphill side, or to lose control. Always check the terrain carefully before attempting any hill. LOCK...
Owners Manual
Page 80
... or accident. Be sure to overturn. 7-21 Storage compartment drain plug WARNING Skidding or sliding improperly may cause you go over rough terrain should be done with caution. V-belt case drain plug 7 Riding over obstacles, always follow proper procedures as described in ...control of control or a collision. Before operating in the Owner's Manual. 1. Avoid jumping the ATV as large rocks or fallen trees. Never attempt to ride over large obstacles, such as loss of control and damage to the ATV may cause the ATV to keep your feet firmly mounted on the footboards at all times...
... or accident. Be sure to overturn. 7-21 Storage compartment drain plug WARNING Skidding or sliding improperly may cause you go over rough terrain should be done with caution. V-belt case drain plug 7 Riding over obstacles, always follow proper procedures as described in ...control of control or a collision. Before operating in the Owner's Manual. 1. Avoid jumping the ATV as large rocks or fallen trees. Never attempt to ride over large obstacles, such as loss of control and damage to the ATV may cause the ATV to keep your feet firmly mounted on the footboards at all times...
Owners Manual
Page 88
... operation and repair or replace if damaged. • Check toe-in and adjust if necessary. 8-6 √ √ 1 320 (200) 20 3 1300 (800) 80 √ 6 EVERY 6 12 2500 2500 5000 (1600) (1600) (3200) 160 √ 160 √ 320 √ Every 4 years 6 * Tires 7 Wheel hub bearings V-belt Drive shaft universal joint Chassis fasteners Shock absorber assemblies Stabilizer bushes Rear knuckle pivots Steering shaft Steering system...
... operation and repair or replace if damaged. • Check toe-in and adjust if necessary. 8-6 √ √ 1 320 (200) 20 3 1300 (800) 80 √ 6 EVERY 6 12 2500 2500 5000 (1600) (1600) (3200) 160 √ 160 √ 320 √ Every 4 years 6 * Tires 7 Wheel hub bearings V-belt Drive shaft universal joint Chassis fasteners Shock absorber assemblies Stabilizer bushes Rear knuckle pivots Steering shaft Steering system...
Owners Manual
Page 129
..., have a Yamaha dealer check or replace it. Brake light switch adjusting nut 3. If the control cables are frozen or do not work smoothly before you could be unable to control the ATV, which could lead to an accident or injury. EWB02581 G G 1. Recommended lubricant: Engine oil 8-47 Checking and lubricating the front and rear brake levers The operation of all control cables work smoothly, you...
..., have a Yamaha dealer check or replace it. Brake light switch adjusting nut 3. If the control cables are frozen or do not work smoothly before you could be unable to control the ATV, which could lead to an accident or injury. EWB02581 G G 1. Recommended lubricant: Engine oil 8-47 Checking and lubricating the front and rear brake levers The operation of all control cables work smoothly, you...
Owners Manual
Page 136
ECB00640 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 8-54 Spare main fuse 8 1. 2. 3. 4. 5. 6. 7. Turn the key to "OFF" and turn off all electrical circuits. Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive motor fuse Signaling system fuse Backup fuse (for odometer and clock) Spare fuse If a fuse is blown, replace it as follows. 1. Main fuse 2. 1.
ECB00640 NOTICE To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 8-54 Spare main fuse 8 1. 2. 3. 4. 5. 6. 7. Turn the key to "OFF" and turn off all electrical circuits. Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive motor fuse Signaling system fuse Backup fuse (for odometer and clock) Spare fuse If a fuse is blown, replace it as follows. 1. Main fuse 2. 1.
Owners Manual
Page 137
... then install a new fuse of the proper fuse. Remove the headlight bulb holder cover by pulling it off . EBU25481 Replacing a headlight bulb If a headlight bulb burns out, replace it off . 8 1. Turn the key to "ON" and turn on the electrical circuits to a fire. [EWB02172] Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A 3. Always use a fuse of the specified rating, and never use...
... then install a new fuse of the proper fuse. Remove the headlight bulb holder cover by pulling it off . EBU25481 Replacing a headlight bulb If a headlight bulb burns out, replace it off . 8 1. Turn the key to "ON" and turn on the electrical circuits to a fire. [EWB02172] Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A 3. Always use a fuse of the specified rating, and never use...
Owners Manual
Page 146
... of the exhaust pipe to prevent water entry. Clean the seat with a vinyl upholstery cleaner to the wheel axles. 3. When finished cleaning, start the engine and let it idle for hard-to do the job. Apply the brakes several minutes. Use only enough pressure to -reach places. Many expensive repair bills have reduced stopping ability, increasing the chance of wheel bearings, brakes, transmission seals and electrical devices...
... of the exhaust pipe to prevent water entry. Clean the seat with a vinyl upholstery cleaner to the wheel axles. 3. When finished cleaning, start the engine and let it idle for hard-to do the job. Apply the brakes several minutes. Use only enough pressure to -reach places. Many expensive repair bills have reduced stopping ability, increasing the chance of wheel bearings, brakes, transmission seals and electrical devices...
Owners Manual
Page 149
...SPECIFICATIONS Dimensions: Overall length: 1991 mm (78.4 in) Overall width: 1093 mm (43.0 in) Overall height: 1120 mm (44.1 in) Seat height: 850 mm (33.5 in) Wheelbase: 1233 mm (48.5 in) Ground clearance: 245 mm (9.6 in) Minimum turning radius: 3000 mm (118 in) Compression ratio: 10.00 :1 Starting system: Electric and recoil starter Lubrication system: Wet sump Engine oil... Weight: With oil and fuel: 286.0 kg (631 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder ...
...SPECIFICATIONS Dimensions: Overall length: 1991 mm (78.4 in) Overall width: 1093 mm (43.0 in) Overall height: 1120 mm (44.1 in) Seat height: 850 mm (33.5 in) Wheelbase: 1233 mm (48.5 in) Ground clearance: 245 mm (9.6 in) Minimum turning radius: 3000 mm (118 in) Compression ratio: 10.00 :1 Starting system: Electric and recoil starter Lubrication system: Wet sump Engine oil... Weight: With oil and fuel: 286.0 kg (631 lb) SAE 5W-30 SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder ...
Owners Manual
Page 152
... warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Headlight: 10 Bulb type: Krypton bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 30/30 W × 2 Tail/brake light...
... warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Headlight: 10 Bulb type: Krypton bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 30/30 W × 2 Tail/brake light...
Owners Manual
Page 158
... repairs at the time of any subsequent purchaser(s), it is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. U.S.A. Damage due to an authorized Yamaha ATV dealer of sale with all apparent defects within the period listed immediately below. THE CUSTOMER'S RESPONSIBILITY under warranty become property of the product's warranty period. In order for the balance of Yamaha Motor...
... repairs at the time of any subsequent purchaser(s), it is designed, built, and equipped so as spark plugs, oil, oil filter, air filter, and brake shoes. U.S.A. Damage due to an authorized Yamaha ATV dealer of sale with all apparent defects within the period listed immediately below. THE CUSTOMER'S RESPONSIBILITY under warranty become property of the product's warranty period. In order for the balance of Yamaha Motor...
Owners Manual
Page 159
... not operate or maintain my new ATV exactly as towing or transportation due to any or all costs of the dealership. A. What are still not satisfied and require additional assistance, please write: YAMAHA MOTOR CORPORATION U.S.A. Q. If a question or problem arises regarding warranty, first contact the owner of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
... not operate or maintain my new ATV exactly as towing or transportation due to any or all costs of the dealership. A. What are still not satisfied and require additional assistance, please write: YAMAHA MOTOR CORPORATION U.S.A. Q. If a question or problem arises regarding warranty, first contact the owner of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
Owners Manual
Page 163
... Engine idling speed ...8-36 Engine oil ...5-3 Engine oil and oil filter cartridge ...8-17 Engine, starting a warm ...6-3 Engine stop switch ...4-6 F Final gear oil ...5-3, 8-21 Four-wheel-drive/differential gear lock indicator ...4-3 Fuel ...4-15, 5-3 Fuel cock ...4-17 Fuel gauge ...4-5 Fuel tank cap ...4-14 Fuses, replacing ...8-53 C Cables, checking and lubricating ...8-47 Carburetor, adjusting ...8-36 Carrier, front ...4-22 Carrier, rear ...4-22 Chassis fasteners ...5-6 Cleaning ...9-1 Coolant ...5-3, 8-26 Coolant temperature warning light ...4-2 H Handlebar switches ...4-5 Headlight...
... Engine idling speed ...8-36 Engine oil ...5-3 Engine oil and oil filter cartridge ...8-17 Engine, starting a warm ...6-3 Engine stop switch ...4-6 F Final gear oil ...5-3, 8-21 Four-wheel-drive/differential gear lock indicator ...4-3 Fuel ...4-15, 5-3 Fuel cock ...4-17 Fuel gauge ...4-5 Fuel tank cap ...4-14 Fuses, replacing ...8-53 C Cables, checking and lubricating ...8-47 Carburetor, adjusting ...8-36 Carrier, front ...4-22 Carrier, rear ...4-22 Chassis fasteners ...5-6 Cleaning ...9-1 Coolant ...5-3, 8-26 Coolant temperature warning light ...4-2 H Handlebar switches ...4-5 Headlight...
Owners Manual
Page 164
...light ...4-2 Noise regulation ...11-4 O On-Command differential gear lock switch ...4-9 On-Command four-wheel-drive switch ...4-7 Override switch ...4-6 Owner's manual and tool kit ...8-1 T Tail/brake light bulb, replacing ...8-57 Throttle cable free play, adjusting ...8-37 Throttle lever ...4-11, 5-4 Tires ...5-4 Trailer hitch ...4-23 Troubleshooting ...8-61 Troubleshooting charts ...8-62 P Panels, removing and installing ...8-9 Park indicator light ...4-3 Parking ...6-5 Parking on a slope ...6-6 Part locations ...3-1 V Valve clearance ...8-38 V-belt case drain plug ...8-35 V-belt cooling...
...light ...4-2 Noise regulation ...11-4 O On-Command differential gear lock switch ...4-9 On-Command four-wheel-drive switch ...4-7 Override switch ...4-6 Owner's manual and tool kit ...8-1 T Tail/brake light bulb, replacing ...8-57 Throttle cable free play, adjusting ...8-37 Throttle lever ...4-11, 5-4 Tires ...5-4 Trailer hitch ...4-23 Troubleshooting ...8-61 Troubleshooting charts ...8-62 P Panels, removing and installing ...8-9 Park indicator light ...4-3 Parking ...6-5 Parking on a slope ...6-6 Part locations ...3-1 V Valve clearance ...8-38 V-belt case drain plug ...8-35 V-belt cooling...