Owners Manual
Page 6
... Controls and instruments INSTRUMENT AND CONTROL FUNCTIONS Main switch Indicator lights and warning lights Multifunction display Handlebar switches Throttle lever 1-1 2-1 3-1 3-1 3-1 3-2 Speed limiter Front brake lever Brake pedal and rear brake lever Drive select lever Fuel tank cap Fuel Seat Storage compartments Front carrier Rear carrier Adjusting the front and rear shock absorber assemblies Auxiliary DC jack PRE-OPERATION CHECKS Pre-operation check list Fuel Engine oil Final gear oil Differential gear oil Coolant Front and rear brakes Throttle lever Tires Measuring the tire pressure Tire...
... Controls and instruments INSTRUMENT AND CONTROL FUNCTIONS Main switch Indicator lights and warning lights Multifunction display Handlebar switches Throttle lever 1-1 2-1 3-1 3-1 3-1 3-2 Speed limiter Front brake lever Brake pedal and rear brake lever Drive select lever Fuel tank cap Fuel Seat Storage compartments Front carrier Rear carrier Adjusting the front and rear shock absorber assemblies Auxiliary DC jack PRE-OPERATION CHECKS Pre-operation check list Fuel Engine oil Final gear oil Differential gear oil Coolant Front and rear brakes Throttle lever Tires Measuring the tire pressure Tire...
Owners Manual
Page 7
... installing panels 8-8 Removing the radiator grills 8-20 Checking the spark plug 8-20 Engine oil and oil filter cartridge 8-22 Final gear oil 8-26 Differential gear oil 8-29 Coolant 8-31 Cleaning the air filter element 8-37 Cleaning the spark arrester 8-40 V-belt case drain plug 8-42 Adjusting the engine idling speed 8-43 Adjusting the throttle cable free play 8-44 Valve clearance 8-45 Adjusting the drive select lever safety system cable 8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose...
... installing panels 8-8 Removing the radiator grills 8-20 Checking the spark plug 8-20 Engine oil and oil filter cartridge 8-22 Final gear oil 8-26 Differential gear oil 8-29 Coolant 8-31 Cleaning the air filter element 8-37 Cleaning the spark arrester 8-40 V-belt case drain plug 8-42 Adjusting the engine idling speed 8-43 Adjusting the throttle cable free play 8-44 Valve clearance 8-45 Adjusting the drive select lever safety system cable 8-45 Checking the front and rear brake pads ...8-45 Checking the rear brake hose...
Owners Manual
Page 8
...bushes Lubricating the rear knuckle pivots Lubricating the steering shaft Battery Replacing a fuse Replacing a headlight bulb Adjusting a headlight beam Replacing the tail/brake light bulb Removing a wheel Installing a wheel Troubleshooting Troubleshooting charts CLEANING AND STORAGE Cleaning Storage SPECIFICATIONS 8-48 8-49 8-51 8-52 8-53 8-53 8-54 8-54 8-54 8-55 8-55 8-57 8-59 8-61 8-62 8-63 8-63 8-64 8-66 9-1 9-1 9-2 CONSUMER INFORMATION Identification numbers Noise regulation Maintenance record YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY YAMAHA EXTENDED SERVICE (Y.E.S.) 10-1 11...
...bushes Lubricating the rear knuckle pivots Lubricating the steering shaft Battery Replacing a fuse Replacing a headlight bulb Adjusting a headlight beam Replacing the tail/brake light bulb Removing a wheel Installing a wheel Troubleshooting Troubleshooting charts CLEANING AND STORAGE Cleaning Storage SPECIFICATIONS 8-48 8-49 8-51 8-52 8-53 8-53 8-54 8-54 8-54 8-55 8-55 8-57 8-59 8-61 8-62 8-63 8-63 8-64 8-66 9-1 9-1 9-2 CONSUMER INFORMATION Identification numbers Noise regulation Maintenance record YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY YAMAHA EXTENDED SERVICE (Y.E.S.) 10-1 11...
Owners Manual
Page 10
...vehicle to lean sharply to make sure it to one side. To avoid stalling, use it is in this manual. Practice turning at low speeds before you have learned and practiced the skills necessary to changing terrain conditions when operating the ATV. • Never operate on level ground. Shift your weight...; Always follow the inspection and maintenance procedures and schedules described in safe operating condition. Go straight down hills and for climbing hills as described in this manual. Always be alert to control the ATV on any hill until you start up any hill. Never go...
...vehicle to lean sharply to make sure it to one side. To avoid stalling, use it is in this manual. Practice turning at low speeds before you have learned and practiced the skills necessary to changing terrain conditions when operating the ATV. • Never operate on level ground. Shift your weight...; Always follow the inspection and maintenance procedures and schedules described in safe operating condition. Go straight down hills and for climbing hills as described in this manual. Always be alert to control the ATV on any hill until you start up any hill. Never go...
Owners Manual
Page 20
LOCK" 2. Coolant temperature warning light " j l " 10.Electric Power Steering warning light "EPS" Coolant temperature warning light " JL" This warning light comes on , have a Yamaha dealer check the electrical circuit. In this occurs during operation, stop the engine as soon as it to specification. 4-2 Low-range indicator light "L" 3. On-Command four-wheel-drive/differential gear lock indicator " £| "/" J|[" 8. If the warning light does not come on when the engine overheats. High-range indicator light "H" 4. Neutral indicator light "N" 5. When this case, reduce the...
LOCK" 2. Coolant temperature warning light " j l " 10.Electric Power Steering warning light "EPS" Coolant temperature warning light " JL" This warning light comes on , have a Yamaha dealer check the electrical circuit. In this occurs during operation, stop the engine as soon as it to specification. 4-2 Low-range indicator light "L" 3. On-Command four-wheel-drive/differential gear lock indicator " £| "/" J|[" 8. If the warning light does not come on when the engine overheats. High-range indicator light "H" 4. Neutral indicator light "N" 5. When this case, reduce the...
Owners Manual
Page 21
... the warning light does not come on may be checked by turning the key to the engine. EBU27542 Electric Power Steering warning light "EPS" This warning light comes on when the On-Command four-wheeldrive switch is out. If the warning light remains on or comes on af4-3 On-Command four-wheel-drive/differential gear lock indicator " £|"/" g " The On-Command four-wheel-drive indicator " $ " comes on when the key is turned to the "4WD" position...
... the warning light does not come on may be checked by turning the key to the engine. EBU27542 Electric Power Steering warning light "EPS" This warning light comes on when the On-Command four-wheeldrive switch is out. If the warning light remains on or comes on af4-3 On-Command four-wheel-drive/differential gear lock indicator " £|"/" g " The On-Command four-wheel-drive indicator " $ " comes on when the key is turned to the "4WD" position...
Owners Manual
Page 48
... operating brakes. for the cause. Have a Yamaha dealer correct if necessary. 5-6 Do not ride the ATV if you find any problem with improper or uneven tire pressure. HOW TO AVOID THE HAZARD • The tires listed below have a Yamaha dealer check for this manual, have been approved by Yamaha Motor Co., Ltd. Front: Manufacturer/model: DUNLOP/KT421 Size: AT25 x 8-12 Type: Tubeless Throttle...
... operating brakes. for the cause. Have a Yamaha dealer correct if necessary. 5-6 Do not ride the ATV if you find any problem with improper or uneven tire pressure. HOW TO AVOID THE HAZARD • The tires listed below have a Yamaha dealer check for this manual, have been approved by Yamaha Motor Co., Ltd. Front: Manufacturer/model: DUNLOP/KT421 Size: AT25 x 8-12 Type: Tubeless Throttle...
Owners Manual
Page 53
... the rear brake lever or brake pedal. 4. ECB00822 CAUTION: The coolant temperature warning light and engine trouble warning light should come on, then go off when the engine is started under the following conditions: • The drive select lever is in the neutral or park position. • The rear brake lever or brake pedal is cold! However, it responds normally to preserve battery energy. Do not crank the engine more...
... the rear brake lever or brake pedal. 4. ECB00822 CAUTION: The coolant temperature warning light and engine trouble warning light should come on, then go off when the engine is started under the following conditions: • The drive select lever is in the neutral or park position. • The rear brake lever or brake pedal is cold! However, it responds normally to preserve battery energy. Do not crank the engine more...
Owners Manual
Page 55
.... 6-4 NOTE: • When in the engine, the indicator light may not come on until the ATV starts moving the drive select lever along the shift guide. • Due to the synchronizing mechanism in reverse, the reverse indicator light should come on . If the indicator light does not come on , have a Yamaha dealer check the electrical circuit. Check behind you . HOW...
.... 6-4 NOTE: • When in the engine, the indicator light may not come on until the ATV starts moving the drive select lever along the shift guide. • Due to the synchronizing mechanism in reverse, the reverse indicator light should come on . If the indicator light does not come on , have a Yamaha dealer check the electrical circuit. Check behind you . HOW...
Owners Manual
Page 83
... you start to the park position after you are in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all wheels, therefore, avoid sudden application of either brake abruptly. If you begin rolling backwards: • Keep weight uphill. • 2WD: Never apply the rear brake while rolling backwards. WHAT CAN HAPPEN Could result in the Owner's Manual. 7 A WARNING...
... you start to the park position after you are in 4WD or 4WD-LOCK, because all wheels are interconnected by the drive train, applying either brake will brake all wheels, therefore, avoid sudden application of either brake abruptly. If you begin rolling backwards: • Keep weight uphill. • 2WD: Never apply the rear brake while rolling backwards. WHAT CAN HAPPEN Could result in the Owner's Manual. 7 A WARNING...
Owners Manual
Page 94
... periodic maintenance and lubrication chart should be considered as the owner's tool kit and the low-pressure tire gauge in their respective compartments under normal riding conditions. WHAT CAN HAPPEN Moving parts can cause shocks or start fires. 8-1 Electrical components can catch clothing or parts of the owner. Have a Yamaha dealer perform the service if you are explained on the following pages. EBU27100 Owner's manual and tool kit...
... periodic maintenance and lubrication chart should be considered as the owner's tool kit and the low-pressure tire gauge in their respective compartments under normal riding conditions. WHAT CAN HAPPEN Moving parts can cause shocks or start fires. 8-1 Electrical components can catch clothing or parts of the owner. Have a Yamaha dealer perform the service if you are explained on the following pages. EBU27100 Owner's manual and tool kit...
Owners Manual
Page 150
Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. Turn the key to "OFF" and turn off all electrical circuits. 8-57
Ignition fuse Headlight fuse Four-wheel-drive motor fuse Radiator fan fuse Signaling system fuse Auxiliary DC jack fuse Spare fuse The main fuse, the fuel injection system fuse, the EPS fuse, and the fuse box are located under panel A. (See page 8-8.) If a fuse is blown, replace it as follows. 1. EBU27580 Replacing a fuse 1. 2. 3. 4. 5. 6. Fuse box Main/EPS spare fuse Main fuse EPS fuse Fuel injection system spare fuse Fuel injection system fuse 1. 2. 3. 4. 5. 6. 7. Turn the key to "OFF" and turn off all electrical circuits. 8-57
Owners Manual
Page 151
ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 15.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A 8 8-58
ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Specified fuses: Main fuse: 40.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Signaling system fuse: 5.0 A Auxiliary DC jack fuse: 15.0 A Radiator fan fuse: 15.0 A Fuel injection system fuse: 15.0 A EPS fuse: 40.0 A 8 8-58
Owners Manual
Page 161
... wax may mar the paint or protective finish. Make sure the spark plug and all surfaces with warm water and mild, detergent-type soap. EBU25860 CLEANING AND STORAGE Cleaning Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices.
... wax may mar the paint or protective finish. Make sure the spark plug and all surfaces with warm water and mild, detergent-type soap. EBU25860 CLEANING AND STORAGE Cleaning Frequent, thorough cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices.
Owners Manual
Page 164
... length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Weight: With oil and fuel: 294.0 kg (648 lb) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...
... length: 2065 mm (81.3 in) Overall width: 1180 mm (46.5 in) Overall height: 1240 mm (48.8 in) Seat height: 905 mm (35.6 in) Wheelbase: 1250 mm (49.2 in) Ground clearance: 275 mm (10.8 in) Minimum turning radius: 3200 mm (126 in) Weight: With oil and fuel: 294.0 kg (648 lb) Compression ratio: 9.20 :1 Starting system: Electric starter Lubrication system: Wet sump Engine oil...
Owners Manual
Page 168
Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 15.0 A 10
Headlight fuse: 15.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 15.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan fuse: 15.0 A 10
Owners Manual
Page 173
... include parts replaced due to normal wear or routine maintenance, such as specified in material or workmanship which would cause it not to conform at the time of sale with all apparent defects within ten (10) days after transfer. b. Accident or collision damage. g. Operate and maintain the ATV as spark plugs, oil, oil filter, air filter, and brake shoes. All Models Thirty (30...
... include parts replaced due to normal wear or routine maintenance, such as specified in material or workmanship which would cause it not to conform at the time of sale with all apparent defects within ten (10) days after transfer. b. Accident or collision damage. g. Operate and maintain the ATV as spark plugs, oil, oil filter, air filter, and brake shoes. All Models Thirty (30...
Owners Manual
Page 174
...-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. CUSTOMER SERVICE If your warranty registration card or other valid proof of the original date of your new address by operation or maintenance other in the Owner's Manual? No. Each Yamaha ATV dealer is caused by sending a postcard listing your ATV model name, V.I .N. (frame number), dates, and receipts. Q. Specific examples include: Running...
...-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. CUSTOMER SERVICE If your warranty registration card or other valid proof of the original date of your new address by operation or maintenance other in the Owner's Manual? No. Each Yamaha ATV dealer is caused by sending a postcard listing your ATV model name, V.I .N. (frame number), dates, and receipts. Q. Specific examples include: Running...
Owners Manual
Page 178
...31 4-2 4-4 Differential gear oil 5-4, 8-29 Drive select lever 4-16 Drive select lever and driving in reverse 6-3 Drive select lever safety system cable, adjusting 8-45 E Engine break-in Engine idling speed Engine oil Engine oil and oil filter cartridge Engine stop switch Engine trouble warning light EPS warning light 6-4 8-43 5-4 8-22 4-7 4-3 4-3 5-4, 8-26 4-3 8-48 4-17, 5-4 4-16 8-57 4-7 8-61 8-59 4-4 11-1 4-2 5-9 B Battery Brake fluid, changing Brake fluid level, checking Brake hose protectors, checking the rear Brake lever, front Brake levers, checking and lubricating Brake pads, checking...
...31 4-2 4-4 Differential gear oil 5-4, 8-29 Drive select lever 4-16 Drive select lever and driving in reverse 6-3 Drive select lever safety system cable, adjusting 8-45 E Engine break-in Engine idling speed Engine oil Engine oil and oil filter cartridge Engine stop switch Engine trouble warning light EPS warning light 6-4 8-43 5-4 8-22 4-7 4-3 4-3 5-4, 8-26 4-3 8-48 4-17, 5-4 4-16 8-57 4-7 8-61 8-59 4-4 11-1 4-2 5-9 B Battery Brake fluid, changing Brake fluid level, checking Brake hose protectors, checking the rear Brake lever, front Brake levers, checking and lubricating Brake pads, checking...
Owners Manual
Page 179
... indicator light Noise regulation O On-Command differential gear lock switch On-Command four-wheel-drive switch Override switch Owner's manual and tool kit T Tail/brake light bulb, replacing Throttle cable free play, adjusting Throttle lever Tire pressure, measuring Tires Tire wear limit Troubleshooting Troubleshooting charts P Panels, removing and installing Park indicator light Parking Parking on a slope Part locations Pre-operation check list V Valve clearance V-belt case drain plug Vehicle identification number W Warranty, extended Warranty, limited R Radiator grills, removing Rear...
... indicator light Noise regulation O On-Command differential gear lock switch On-Command four-wheel-drive switch Override switch Owner's manual and tool kit T Tail/brake light bulb, replacing Throttle cable free play, adjusting Throttle lever Tire pressure, measuring Tires Tire wear limit Troubleshooting Troubleshooting charts P Panels, removing and installing Park indicator light Parking Parking on a slope Part locations Pre-operation check list V Valve clearance V-belt case drain plug Vehicle identification number W Warranty, extended Warranty, limited R Radiator grills, removing Rear...