Owners Manual
Page 3
... these standards without reducing the performance or economy of operation of craftsmanship and reliability that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of the Yamaha Road Star™. Yamaha has met these high standards...
... these standards without reducing the performance or economy of operation of craftsmanship and reliability that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of the Yamaha Road Star™. Yamaha has met these high standards...
Owners Manual
Page 7
... oil ...6-13 Cleaning the air filter element ...6-15 Carburetor ...6-16 Checking the throttle cable free play ...6-17 Valve clearance ...6-17 Tires (For spoke wheel model) ...6-17 Tires (For cast wheel models) ...6-19 Spoke wheels ...6-21 Cast wheels ...6-21 Accessories and replacement parts ...6-22 Adjusting the clutch lever free play ...6-22 Adjusting the brake lever free play ...6-23 Adjusting the rear brake light switch ...6-24 Checking the front and rear brake pads ...6-24 Checking the brake fluid...
... oil ...6-13 Cleaning the air filter element ...6-15 Carburetor ...6-16 Checking the throttle cable free play ...6-17 Valve clearance ...6-17 Tires (For spoke wheel model) ...6-17 Tires (For cast wheel models) ...6-19 Spoke wheels ...6-21 Cast wheels ...6-21 Accessories and replacement parts ...6-22 Adjusting the clutch lever free play ...6-22 Adjusting the brake lever free play ...6-23 Adjusting the rear brake light switch ...6-24 Checking the front and rear brake pads ...6-24 Checking the brake fluid...
Owners Manual
Page 8
... the steering ...6-32 Checking the wheel bearings ...6-32 Battery ...6-33 Replacing the fuses ...6-34 Replacing the headlight bulb ...6-35 Tail/brake light ...6-37 Replacing a turn signal light bulb ...6-37 Replacing a license plate light bulb ...6-37 Supporting the motorcycle ...6-38 Troubleshooting ...6-39 Troubleshooting chart ...6-40 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-4 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION...
... the steering ...6-32 Checking the wheel bearings ...6-32 Battery ...6-33 Replacing the fuses ...6-34 Replacing the headlight bulb ...6-35 Tail/brake light ...6-37 Replacing a turn signal light bulb ...6-37 Replacing a license plate light bulb ...6-37 Supporting the motorcycle ...6-38 Troubleshooting ...6-39 Troubleshooting chart ...6-40 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-4 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION...
Owners Manual
Page 11
... limit. G Shifting weights can create unstable handling or slow steering response. Keep the following in any way reduce ground clearance or cornering clearance, 1-3 G limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted to the motorcycle as possible. Wind may seriously affect the stability of the motorcycle due to improper weight distribution or aerodynamic changes. SAFETY INFORMATION...
... limit. G Shifting weights can create unstable handling or slow steering response. Keep the following in any way reduce ground clearance or cornering clearance, 1-3 G limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted to the motorcycle as possible. Wind may seriously affect the stability of the motorcycle due to improper weight distribution or aerodynamic changes. SAFETY INFORMATION...
Owners Manual
Page 12
... lights or engine power. G Never start the engine or let it run for manual type). When parking the motorcycle, note the following: • The engine and exhaust system may leak out of the carburetor or fuel tank. SAFETY INFORMATION tor and may cause loss of consciousness and death within a short time. If electrical accessories exceed the capacity of gasoline vapor, or allow gasoline to "ON" or "RES" (for vacuum...
... lights or engine power. G Never start the engine or let it run for manual type). When parking the motorcycle, note the following: • The engine and exhaust system may leak out of the carburetor or fuel tank. SAFETY INFORMATION tor and may cause loss of consciousness and death within a short time. If electrical accessories exceed the capacity of gasoline vapor, or allow gasoline to "ON" or "RES" (for vacuum...
Owners Manual
Page 22
... eight times, and then go off for 3.0 seconds. When this occurs, turn signal switch is corrected: The fuel level warning light will be checked by turning the key to the "RES" position and refuel as soon as possible. When this occurs, have a Yamaha dealer check the vehicle. 3-2 EAU38100 3 1. 2. 3. 4. 5. Turn signal indicator light " " This indicator light flashes when the turn the fuel cock lever to "ON". INSTRUMENT AND CONTROL FUNCTIONS...
... eight times, and then go off for 3.0 seconds. When this occurs, turn signal switch is corrected: The fuel level warning light will be checked by turning the key to the "RES" position and refuel as soon as possible. When this occurs, have a Yamaha dealer check the vehicle. 3-2 EAU38100 3 1. 2. 3. 4. 5. Turn signal indicator light " " This indicator light flashes when the turn the fuel cock lever to "ON". INSTRUMENT AND CONTROL FUNCTIONS...
Owners Manual
Page 28
... leaded gasoline will extend spark plug life and reduce maintenance costs. Your Yamaha engine has been designed to use a gasoline of the filler tube as to the fuel system or vehicle performance problems. WARNING G CAUTION: Use only unleaded gasoline. Gasohol containing ethanol can cause damage to the exhaust system. INSTRUMENT AND CONTROL FUNCTIONS EAU13211 ECA10070 Fuel CAUTION: Immediately wipe off spilled fuel with a pump octane number [(R+M)/2] of...
... leaded gasoline will extend spark plug life and reduce maintenance costs. Your Yamaha engine has been designed to use a gasoline of the filler tube as to the fuel system or vehicle performance problems. WARNING G CAUTION: Use only unleaded gasoline. Gasohol containing ethanol can cause damage to the exhaust system. INSTRUMENT AND CONTROL FUNCTIONS EAU13211 ECA10070 Fuel CAUTION: Immediately wipe off spilled fuel with a pump octane number [(R+M)/2] of...
Owners Manual
Page 42
... WARNING G G Before starting the engine, check the function of the ignition circuit cut -off system to " ". 3. Start the engine by pushing the start switch. Turn the fuel cock lever to preserve the battery. Turn the starter (choke) on when the key is in gear with the clutch lever pulled and the sidestand up. Each starting attempt should come on and completely close the throttle. (See page 3-10.) 5. Shift the transmission...
... WARNING G G Before starting the engine, check the function of the ignition circuit cut -off system to " ". 3. Start the engine by pushing the start switch. Turn the fuel cock lever to preserve the battery. Turn the starter (choke) on when the key is in gear with the clutch lever pulled and the sidestand up. Each starting attempt should come on and completely close the throttle. (See page 3-10.) 5. Shift the transmission...
Owners Manual
Page 44
... throttle part way and gradually release the clutch lever. 7. If the engine is running. The gear positions are not designed to stop the motorcycle. EAU16700 To start out and accelerate 1. Inadequate lubrication may damage the transmission. Always use the brakes to withstand the shock of time with the engine off, and do not tow the motorcycle for starting off, accelerating, climbing hills, etc. Shift the transmission...
... throttle part way and gradually release the clutch lever. 7. If the engine is running. The gear positions are not designed to stop the motorcycle. EAU16700 To start out and accelerate 1. Inadequate lubrication may damage the transmission. Always use the brakes to withstand the shock of time with the engine off, and do not tow the motorcycle for starting off, accelerating, climbing hills, etc. Shift the transmission...
Owners Manual
Page 49
... MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace. Replace. 4 * Valve clearance Every 16000 mi (25000 km) 6 5 * Crankcase breather system Idle speed √ √ √ √ √ √ √ √ √ 6 * 7 * Exhaust system Evaporative emission control system (For California only) 8 * √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service...
... MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace. Replace. 4 * Valve clearance Every 16000 mi (25000 km) 6 5 * Crankcase breather system Idle speed √ √ √ √ √ √ √ √ √ 6 * 7 * Exhaust system Evaporative emission control system (For California only) 8 * √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service...
Owners Manual
Page 52
... free play if necessary. • Lubricate the throttle grip housing and cable. 6-6 √ √ 19 * Shock absorber assembly Rear suspension link pivots Engine oil Engine oil filter cartridge √ √ √ √ √ √ 20 * 21 √ √ √ √ √ √ √ 6 22 * 23 * Transfer case oil Change. √ Change. 24 * Front and rear brake switches Control cables √ √ √ √ √ √ √ √...
... free play if necessary. • Lubricate the throttle grip housing and cable. 6-6 √ √ 19 * Shock absorber assembly Rear suspension link pivots Engine oil Engine oil filter cartridge √ √ √ √ √ √ 20 * 21 √ √ √ √ √ √ √ 6 22 * 23 * Transfer case oil Change. √ Change. 24 * Front and rear brake switches Control cables √ √ √ √ √ √ √ √...
Owners Manual
Page 59
... upright position. PERIODIC MAINTENANCE AND MINOR REPAIR 11. Install the engine oil filler cap. 15. Remove the oil check bolt, and then check the oil level in a false reading. 2. Start the engine, rev it several minutes while checking it if necessary. 17. Remove the engine oil filler cap, and then gradually fill the oil tank with a diesel specification of "CD" or oils of recommended engine oil through the filler hole...
... upright position. PERIODIC MAINTENANCE AND MINOR REPAIR 11. Install the engine oil filler cap. 15. Remove the oil check bolt, and then check the oil level in a false reading. 2. Start the engine, rev it several minutes while checking it if necessary. 17. Remove the engine oil filler cap, and then gradually fill the oil tank with a diesel specification of "CD" or oils of recommended engine oil through the filler hole...
Owners Manual
Page 65
... been approved for this model by Yamaha Motor Co., Ltd. if approved for this model). PERIODIC MAINTENANCE AND MINOR REPAIR Tire information This motorcycle is equipped with spoke wheels and tube tires. EWA10460 EAU21421 Tires (For cast wheel models) To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. Front tire: Size: 130/90-16M...
... been approved for this model by Yamaha Motor Co., Ltd. if approved for this model). PERIODIC MAINTENANCE AND MINOR REPAIR Tire information This motorcycle is equipped with spoke wheels and tube tires. EWA10460 EAU21421 Tires (For cast wheel models) To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. Front tire: Size: 130/90-16M...
Owners Manual
Page 66
... the suspension and tire air pressure with regard to the center of the motorcycle and distribute the weight evenly on the handling, braking, performance and safety characteristics of your motorcycle, you should be of the same make and design, otherwise the handling characteristics of an overloaded motorcycle may result in ) 6-20 Front tire: Size: 130/90-16M/C 67H Manufacturer/model: BRIDGESTONE/G703 DUNLOP/D404F Rear tire: Size...
... the suspension and tire air pressure with regard to the center of the motorcycle and distribute the weight evenly on the handling, braking, performance and safety characteristics of your motorcycle, you should be of the same make and design, otherwise the handling characteristics of an overloaded motorcycle may result in ) 6-20 Front tire: Size: 130/90-16M/C 67H Manufacturer/model: BRIDGESTONE/G703 DUNLOP/D404F Rear tire: Size...
Owners Manual
Page 70
... a brake pad has worn to disassemble the brake. EAU36890 Front brake pads 1. To check the brake pad wear, check the position of control and an accident. If there is working properly. Air in the hydraulic system will diminish the braking performance, which may result in the hydraulic system, have a Yamaha dealer bleed the system before braking takes effect. Turn the adjusting nut while holding the rear brake light switch...
... a brake pad has worn to disassemble the brake. EAU36890 Front brake pads 1. To check the brake pad wear, check the position of control and an accident. If there is working properly. Air in the hydraulic system will diminish the braking performance, which may result in the hydraulic system, have a Yamaha dealer bleed the system before braking takes effect. Turn the adjusting nut while holding the rear brake light switch...
Owners Manual
Page 80
... battery. Main fuse 2. Signaling system fuse Ignition fuse Headlight fuse Carburetor heater fuse Backup fuse (for the individual circuits, are located behind panel A. (See page 6-8.) If a fuse is required. Turn the key to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. 1. Remove the blown fuse, and then install a new fuse of the specified amperage. G 6 Always keep the battery charged. PERIODIC MAINTENANCE AND MINOR REPAIR ECA10630 EAU23524 CAUTION: G Replacing the fuses The main fuse...
... battery. Main fuse 2. Signaling system fuse Ignition fuse Headlight fuse Carburetor heater fuse Backup fuse (for the individual circuits, are located behind panel A. (See page 6-8.) If a fuse is required. Turn the key to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. 1. Remove the blown fuse, and then install a new fuse of the specified amperage. G 6 Always keep the battery charged. PERIODIC MAINTENANCE AND MINOR REPAIR ECA10630 EAU23524 CAUTION: G Replacing the fuses The main fuse...
Owners Manual
Page 81
Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the bulb cover. 6-35 Remove the headlight unit by removing the screws. 6 1. PERIODIC MAINTENANCE AND MINOR REPAIR ECA10640 EAU23792 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Headlight fuse: XV17AMW 20.0 A XV17AMWC 20.0 A XV17ATMW 20.0 A XV17ATMWC 20.0 A XV17ATW 20.0 A XV17ATWC 20...
Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the bulb cover. 6-35 Remove the headlight unit by removing the screws. 6 1. PERIODIC MAINTENANCE AND MINOR REPAIR ECA10640 EAU23792 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Headlight fuse: XV17AMW 20.0 A XV17AMWC 20.0 A XV17ATMW 20.0 A XV17ATMWC 20.0 A XV17ATW 20.0 A XV17ATWC 20...
Owners Manual
Page 92
...: Electric starter Lubrication system: Dry sump Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 20.0 L (5.28 US gal) (4.40 Imp.gal) Fuel reserve amount: 3.5 L (0.92 US gal) (0.77 Imp.gal) Carburetor: Manufacturer: MIKUNI Type × quantity: BSR40 x 1 Spark plug (s): Manufacturer/model: NGK/DPR7EA-9 Manufacturer/model: DENSO/X22EPR-U9 Spark plug gap: 0.8-0.9 mm (0.031-0.035 in) Engine oil: Type: YAMALUBE 4 (20W40) or SAE20W40 Recommended engine oil grade: API service...
...: Electric starter Lubrication system: Dry sump Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 20.0 L (5.28 US gal) (4.40 Imp.gal) Fuel reserve amount: 3.5 L (0.92 US gal) (0.77 Imp.gal) Carburetor: Manufacturer: MIKUNI Type × quantity: BSR40 x 1 Spark plug (s): Manufacturer/model: NGK/DPR7EA-9 Manufacturer/model: DENSO/X22EPR-U9 Spark plug gap: 0.8-0.9 mm (0.031-0.035 in) Engine oil: Type: YAMALUBE 4 (20W40) or SAE20W40 Recommended engine oil grade: API service...
Owners Manual
Page 94
...: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: 14 V, 0.56 W x 4 Neutral indicator light: 14 V, 1.12 W High beam indicator light: 14 V, 1.12 W Turn signal indicator light: 14 V, 1.12 W 8-3 Front suspension: 8 Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 140.0 mm (5.51 in) Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil...
...: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: 14 V, 0.56 W x 4 Neutral indicator light: 14 V, 1.12 W High beam indicator light: 14 V, 1.12 W Turn signal indicator light: 14 V, 1.12 W 8-3 Front suspension: 8 Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 140.0 mm (5.51 in) Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil...
Owners Manual
Page 105
INDEX A Accessories and replacement parts ...6-22 Air filter element, cleaning ...6-15 Fuel ...3-8 Fuel cock...3-9 Fuel gauge ...3-4 Fuel level warning light...3-2 Fuel tank cap...3-7 Fuses, replacing...6-34 Part locations ...2-1 Pre-operation check list ...4-2 R Rear brake light switch, adjusting ...6-24 Rear suspension, lubricating ...6-31 Rider seat ...3-10 B Battery ...6-33 Brake and clutch levers, checking and lubricating ...6-29 Brake and shift pedals, checking and lubricating ...6-29 Brake fluid, changing ...6-26 Brake fluid level, checking ...6-25 Brake lever ...3-6 Brake lever free ...
INDEX A Accessories and replacement parts ...6-22 Air filter element, cleaning ...6-15 Fuel ...3-8 Fuel cock...3-9 Fuel gauge ...3-4 Fuel level warning light...3-2 Fuel tank cap...3-7 Fuses, replacing...6-34 Part locations ...2-1 Pre-operation check list ...4-2 R Rear brake light switch, adjusting ...6-24 Rear suspension, lubricating ...6-31 Rider seat ...3-10 B Battery ...6-33 Brake and clutch levers, checking and lubricating ...6-29 Brake and shift pedals, checking and lubricating ...6-29 Brake fluid, changing ...6-26 Brake fluid level, checking ...6-25 Brake lever ...3-6 Brake lever free ...