Owners Manual
Page 6
...gauge ...4-5 Handlebar switches ...4-5 Throttle lever ...4-11 Speed limiter ...4-12 Front brake lever ...4-13 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-14 Recoil starter ...4-15 Fuel tank cap ...4-16 Fuel ...4-16 Fuel cock ...4-17 Starter (choke) ...4-19 Seat ...4-19 Storage compartment ...4-20 Front carrier ...4-21 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Pre-operation check list ...5-1 Fuel ...5-4 Engine oil ...5-4 Final gear oil ...5-4 Differential gear oil ...5-4 Coolant...
...gauge ...4-5 Handlebar switches ...4-5 Throttle lever ...4-11 Speed limiter ...4-12 Front brake lever ...4-13 Brake pedal and rear brake lever ...4-14 Drive select lever ...4-14 Recoil starter ...4-15 Fuel tank cap ...4-16 Fuel ...4-16 Fuel cock ...4-17 Starter (choke) ...4-19 Seat ...4-19 Storage compartment ...4-20 Front carrier ...4-21 Rear carrier ...4-22 Adjusting the front and rear shock absorber assemblies ...4-22 Auxiliary DC jack ...4-23 PRE-OPERATION CHECKS ...5-1 Pre-operation check list ...5-1 Fuel ...5-4 Engine oil ...5-4 Final gear oil ...5-4 Differential gear oil ...5-4 Coolant...
Owners Manual
Page 7
... REPAIR ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance chart for the emission control system ...8-3 General maintenance and lubrication chart ...8-5 Removing and installing panels ...8-9 Checking the spark plug ...8-14 Engine oil and oil filter cartridge ...8-16 Final gear oil ...8-21 Differential gear oil ...8-23 Coolant ...8-26 Cleaning the air filter element ...8-30 Cleaning the spark arrester ...8-33 V-belt cooling duct check hose ...8-34 V-belt case drain plug ...8-35 Adjusting the carburetor ...8-35 Adjusting the engine idling speed ...8-36 Adjusting the throttle cable...
... REPAIR ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance chart for the emission control system ...8-3 General maintenance and lubrication chart ...8-5 Removing and installing panels ...8-9 Checking the spark plug ...8-14 Engine oil and oil filter cartridge ...8-16 Final gear oil ...8-21 Differential gear oil ...8-23 Coolant ...8-26 Cleaning the air filter element ...8-30 Cleaning the spark arrester ...8-33 V-belt cooling duct check hose ...8-34 V-belt case drain plug ...8-35 Adjusting the carburetor ...8-35 Adjusting the engine idling speed ...8-36 Adjusting the throttle cable...
Owners Manual
Page 8
... upper and lower arm pivots ...8-47 Lubricating the knuckle pivots ...8-47 Lubricating the knuckle shafts ...8-47 Lubricating the steering shaft ...8-48 Battery ...8-48 Replacing a fuse ...8-50 Replacing a headlight bulb ...8-52 Adjusting a headlight beam ...8-54 Replacing the tail/brake light bulb ...8-54 Removing a wheel ...8-56 Installing a wheel ...8-56 Troubleshooting ...8-58 Troubleshooting charts ...8-59 CLEANING AND STORAGE ...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-3 Maintenance record...
... upper and lower arm pivots ...8-47 Lubricating the knuckle pivots ...8-47 Lubricating the knuckle shafts ...8-47 Lubricating the steering shaft ...8-48 Battery ...8-48 Replacing a fuse ...8-50 Replacing a headlight bulb ...8-52 Adjusting a headlight beam ...8-54 Replacing the tail/brake light bulb ...8-54 Removing a wheel ...8-56 Installing a wheel ...8-56 Troubleshooting ...8-58 Troubleshooting charts ...8-59 CLEANING AND STORAGE ...9-1 Cleaning ...9-1 Storage ...9-2 SPECIFICATIONS ...10-1 CONSUMER INFORMATION...11-1 Identification numbers ...11-1 Noise regulation ...11-3 Maintenance record...
Owners Manual
Page 10
... to turn at an angle that would cause the vehicle to lean sharply to control the ATV on unfamiliar terrain. G 1 G G G G G Always inspect your ATV each time you use the proper gear range and maintain a 1-2 Always be alert to the uphill side of a hill as described in this manual. Always follow proper procedures for your weight to changing terrain conditions...
... to turn at an angle that would cause the vehicle to lean sharply to control the ATV on unfamiliar terrain. G 1 G G G G G Always inspect your ATV each time you use the proper gear range and maintain a 1-2 Always be alert to the uphill side of a hill as described in this manual. Always follow proper procedures for your weight to changing terrain conditions...
Owners Manual
Page 18
Recoil starter 4. Rear shock absorber assembly spring preload adjusting ring 2. Storage compartment and tool kit 4. Brake light switch 8. Spark plug 5. Rear brake fluid reservoir 6. Brake pedal 9. Radiator cap 2. Throttle stop screw 5. Fuses 8. V-belt case drain plug Air filter case 6. Front shock absorber assembly spring preload adjusting ring 7. Fuel cock 3. EBU17680 DESCRIPTION EBU17690 EBU17700 Left view 3 Right view 1. Engine oil filler cap 10.Oil filter cartridge 11.Coolant reservoir 12.V-belt cooling duct check hose 3-1 1. Spark arrester 3. Battery 7....
Recoil starter 4. Rear shock absorber assembly spring preload adjusting ring 2. Storage compartment and tool kit 4. Brake light switch 8. Spark plug 5. Rear brake fluid reservoir 6. Brake pedal 9. Radiator cap 2. Throttle stop screw 5. Fuses 8. V-belt case drain plug Air filter case 6. Front shock absorber assembly spring preload adjusting ring 7. Fuel cock 3. EBU17680 DESCRIPTION EBU17690 EBU17700 Left view 3 Right view 1. Engine oil filler cap 10.Oil filter cartridge 11.Coolant reservoir 12.V-belt cooling duct check hose 3-1 1. Spark arrester 3. Battery 7....
Owners Manual
Page 21
... warning light is overloaded. On-Command four-wheel-drive/differential gear lock indicator " "/ " " 8. Coolant temperature warning light " " DIFF. EBU17812 Indicator lights and warning light NOTE: If the indicator light flashes or the speedometer does not show the speed while riding, have a Yamaha dealer check the speed sensor circuit. On-Command differential gear lock indicator light "DIFF. When this case, reduce the load to the engine. Continuous use while the warning light is on when the transmission...
... warning light is overloaded. On-Command four-wheel-drive/differential gear lock indicator " "/ " " 8. Coolant temperature warning light " " DIFF. EBU17812 Indicator lights and warning light NOTE: If the indicator light flashes or the speedometer does not show the speed while riding, have a Yamaha dealer check the speed sensor circuit. On-Command differential gear lock indicator light "DIFF. When this case, reduce the load to the engine. Continuous use while the warning light is on when the transmission...
Owners Manual
Page 26
... speed. G "2WD" (two-wheel drive): Power is supplied to the terrain and the conditions. In this could indicate a malfunction in the electrical system. You may lose control and have an accident if you are traveling. switch to a Yamaha dealer at a slow speed when the ATV is in four-wheel-drive differential gear lock, and allow extra time and distance for the speed you cannot make a sharp enough turn...
... speed. G "2WD" (two-wheel drive): Power is supplied to the terrain and the conditions. In this could indicate a malfunction in the electrical system. You may lose control and have an accident if you are traveling. switch to a Yamaha dealer at a slow speed when the ATV is in four-wheel-drive differential gear lock, and allow extra time and distance for the speed you cannot make a sharp enough turn...
Owners Manual
Page 49
... improperly operating brakes. It must open smoothly and spring back to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of the throttle lever. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. EWB00540 WARNING POTENTIAL HAZARD Riding with the brakes. EBU19761 5 Throttle lever Check...
... improperly operating brakes. It must open smoothly and spring back to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of the throttle lever. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. EWB00540 WARNING POTENTIAL HAZARD Riding with the brakes. EBU19761 5 Throttle lever Check...
Owners Manual
Page 56
... versa by moving the drive select lever along the shift guide. 6 1. 2. 3. 4. 5. 6. 2. If the indicator light does not come on , have a Yamaha dealer check the electrical circuit. Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) NOTE: G When in reverse, the reverse indicator light should come on . Release the brake pedal, and then open the throttle lever gradually. Shift from neutral to a complete...
... versa by moving the drive select lever along the shift guide. 6 1. 2. 3. 4. 5. 6. 2. If the indicator light does not come on , have a Yamaha dealer check the electrical circuit. Drive select lever L (Low-range) H (High-range) N (Neutral) R (Reverse) P (Park) NOTE: G When in reverse, the reverse indicator light should come on . Release the brake pedal, and then open the throttle lever gradually. Shift from neutral to a complete...
Owners Manual
Page 83
... apply either the front or rear brake as the wheels on the uphill side. The ATV could come off the ground. Turn the ATV around and remount, following the procedure described in ATV overturning. G Shift to the park position after you are stopped. 7-23 If you lose all forward speed: G Keep weight uphill. EWB01321 WARNING POTENTIAL HAZARD Stalling, rolling backwards...
... apply either the front or rear brake as the wheels on the uphill side. The ATV could come off the ground. Turn the ATV around and remount, following the procedure described in ATV overturning. G Shift to the park position after you are stopped. 7-23 If you lose all forward speed: G Keep weight uphill. EWB01321 WARNING POTENTIAL HAZARD Stalling, rolling backwards...
Owners Manual
Page 94
.... Electrical components can catch clothing or parts of the seat as a general guide under the seat. WARNING POTENTIAL HAZARD Servicing an engine while it on the following pages. Put the owner's tool kit and low-pressure tire gauge under normal riding conditions. Have a Yamaha dealer perform the service if you are explained on the bottom of the body, causing injury. EBU21641 PERIODIC MAINTENANCE AND MINOR REPAIR EBU21660 8 Safety is running. The...
.... Electrical components can catch clothing or parts of the seat as a general guide under the seat. WARNING POTENTIAL HAZARD Servicing an engine while it on the following pages. Put the owner's tool kit and low-pressure tire gauge under normal riding conditions. Have a Yamaha dealer perform the service if you are explained on the bottom of the body, causing injury. EBU21641 PERIODIC MAINTENANCE AND MINOR REPAIR EBU21660 8 Safety is running. The...
Owners Manual
Page 138
... a Yamaha dealer check or replace it. Recommended lubricant: Engine oil 8-45 Checking and lubricating the front and rear brake levers The operation of the front and rear brake levers should be checked before each ride, and the lever pivots should be lubricated if necessary. Install the panel. 8 EBU24890 Checking and lubricating the cables The operation and the condition of controls and...
... a Yamaha dealer check or replace it. Recommended lubricant: Engine oil 8-45 Checking and lubricating the front and rear brake levers The operation of the front and rear brake levers should be checked before each ride, and the lever pivots should be lubricated if necessary. Install the panel. 8 EBU24890 Checking and lubricating the cables The operation and the condition of controls and...
Owners Manual
Page 144
....) If a fuse is blown, replace it as follows. 1. Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 3.0 A Signaling system fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A 8 1. 2. 3. 4. 5. 6. 7. Remove the blown fuse, and then install a new fuse of the specified amperage. ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Turn the key to "OFF" and turn off all electrical circuits...
....) If a fuse is blown, replace it as follows. 1. Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Ignition fuse: 10.0 A Four-wheel-drive motor fuse: 3.0 A Signaling system fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A 8 1. 2. 3. 4. 5. 6. 7. Remove the blown fuse, and then install a new fuse of the specified amperage. ECB00640 CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. 2. Turn the key to "OFF" and turn off all electrical circuits...
Owners Manual
Page 154
... cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Block off , wash all filler caps are properly installed. 2. Use only enough pressure to prevent water entry. An old toothbrush or bottle brush is excessively greasy, apply degreaser with a chamois, clean...
... cleaning of your ATV will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Block off , wash all filler caps are properly installed. 2. Use only enough pressure to prevent water entry. An old toothbrush or bottle brush is excessively greasy, apply degreaser with a chamois, clean...
Owners Manual
Page 157
...SPECIFICATIONS Dimensions: Overall length: 1993 mm (78.5 in) Overall width: 1093 mm (43.0 in) Overall height: 1120 mm (44.1 in) Seat height: 830 mm (32.7 in) Wheelbase: 1233 mm (48.5 in) Ground clearance: 245 mm (9.6 in) Minimum turning radius: 3000 mm (118 in) Compression ratio: 10.00 :1 Starting system: Electric and recoil starter Lubrication system: Wet sump Engine oil...Weight: With oil and fuel: 285.0 kg (628 lb) YAMALUBE 4 (20W40) or SAE 20W40 YAMALUBE 4 (10W30) or SAE 10W30 SAE 5W30 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder ...
...SPECIFICATIONS Dimensions: Overall length: 1993 mm (78.5 in) Overall width: 1093 mm (43.0 in) Overall height: 1120 mm (44.1 in) Seat height: 830 mm (32.7 in) Wheelbase: 1233 mm (48.5 in) Ground clearance: 245 mm (9.6 in) Minimum turning radius: 3000 mm (118 in) Compression ratio: 10.00 :1 Starting system: Electric and recoil starter Lubrication system: Wet sump Engine oil...Weight: With oil and fuel: 285.0 kg (628 lb) YAMALUBE 4 (20W40) or SAE 20W40 YAMALUBE 4 (10W30) or SAE 10W30 SAE 5W30 Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: Forward-inclined single cylinder ...
Owners Manual
Page 160
... Tail/brake light: 12 V, 5.0/21.0 W × 1 Neutral indicator light: LED Reverse indicator light: LED Coolant temperature warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A 10-4 10 Headlight: Bulb type: Halogen bulb...
... Tail/brake light: 12 V, 5.0/21.0 W × 1 Neutral indicator light: LED Reverse indicator light: LED Coolant temperature warning light: LED Park indicator light: LED On-Command four-wheel-drive/differential gear lock indicator: LCD High-range indicator light: LED Low-range indicator light: LED Differential gear lock indicator light: LED Battery: Model: YTX20L-BS Voltage, capacity: 12 V, 18.0 Ah Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Backup fuse: 10.0 A 10-4 10 Headlight: Bulb type: Halogen bulb...
Owners Manual
Page 166
... solely as spark plugs, oil, oil filter, air filter, and brake shoes. YAMAHA MOTOR CORPORATION, U.S.A. U.S.A. Lack of proper maintenance are not qualitatively equivalent to normal wear or routine maintenance, such as a result of owner abuse and/or lack of proper maintenance. Modification to remain in the appropriate owner's manual; 2. SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to genuine Yamaha parts. WARRANTY TRANSFER: To transfer the warranty from the factory. emissions...
... solely as spark plugs, oil, oil filter, air filter, and brake shoes. YAMAHA MOTOR CORPORATION, U.S.A. U.S.A. Lack of proper maintenance are not qualitatively equivalent to normal wear or routine maintenance, such as a result of owner abuse and/or lack of proper maintenance. Modification to remain in the appropriate owner's manual; 2. SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to genuine Yamaha parts. WARRANTY TRANSFER: To transfer the warranty from the factory. emissions...
Owners Manual
Page 167
.... A. A. has an up every new machine before sale. 2. Specific examples include: Running the machine out of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. May I .N. (frame number), dealer number (or dealer 's name) as names, addresses, model, V.I do them? Q. Each Yamaha ATV dealer is shown on your warranty card, your satisfaction at the dealer level, this...
.... A. A. has an up every new machine before sale. 2. Specific examples include: Running the machine out of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. May I .N. (frame number), dealer number (or dealer 's name) as names, addresses, model, V.I do them? Q. Each Yamaha ATV dealer is shown on your warranty card, your satisfaction at the dealer level, this...
Owners Manual
Page 171
... Engine idling speed ...8-36 Engine oil ...5-4 Engine oil and oil filter cartridge ...8-16 Engine, starting a warm ...6-3 Engine stop switch ...4-6 F Final gear oil ...5-4, 8-21 Four-wheel-drive/differential gear lock indicator ...4-3 Fuel ...4-16, 5-4 Fuel cock ...4-17 Fuel gauge ...4-5 Fuel tank cap ...4-16 Fuses, replacing ...8-50 C Cables, checking and lubricating ...8-45 Carburetor, adjusting ...8-35 Carrier, front ...4-21 Carrier, rear ...4-22 Chassis fasteners ...5-9 Cleaning ...9-1 Coolant ...5-4, 8-26 Coolant temperature warning light ...4-2 H Handlebar switches ...4-5 Headlight...
... Engine idling speed ...8-36 Engine oil ...5-4 Engine oil and oil filter cartridge ...8-16 Engine, starting a warm ...6-3 Engine stop switch ...4-6 F Final gear oil ...5-4, 8-21 Four-wheel-drive/differential gear lock indicator ...4-3 Fuel ...4-16, 5-4 Fuel cock ...4-17 Fuel gauge ...4-5 Fuel tank cap ...4-16 Fuses, replacing ...8-50 C Cables, checking and lubricating ...8-45 Carburetor, adjusting ...8-35 Carrier, front ...4-21 Carrier, rear ...4-22 Chassis fasteners ...5-9 Cleaning ...9-1 Coolant ...5-4, 8-26 Coolant temperature warning light ...4-2 H Handlebar switches ...4-5 Headlight...
Owners Manual
Page 172
... ...8-3 Maintenance record ...11-4 Model label ...11-2 Multifunction display ...4-4 N Neutral indicator light ...4-2 Noise regulation ...11-3 O On-Command differential gear lock switch ...4-9 On-Command four-wheel-drive switch ...4-7 Override switch ...4-6 Owner's manual and tool kit ...8-1 T Tail/brake light bulb, replacing ...8-54 Throttle cable free play, adjusting ...8-37 Throttle lever ...4-11, 5-6 Tire pressure, measuring ...5-8 Tires ...5-7 Tire wear limit ...5-9 Troubleshooting ...8-58 Troubleshooting charts ...8-59 P Panels, removing and installing ...8-9 Park indicator light...
... ...8-3 Maintenance record ...11-4 Model label ...11-2 Multifunction display ...4-4 N Neutral indicator light ...4-2 Noise regulation ...11-3 O On-Command differential gear lock switch ...4-9 On-Command four-wheel-drive switch ...4-7 Override switch ...4-6 Owner's manual and tool kit ...8-1 T Tail/brake light bulb, replacing ...8-54 Throttle cable free play, adjusting ...8-37 Throttle lever ...4-11, 5-6 Tire pressure, measuring ...5-8 Tires ...5-7 Tire wear limit ...5-9 Troubleshooting ...8-58 Troubleshooting charts ...8-59 P Panels, removing and installing ...8-9 Park indicator light...