Owners Manual
Page 6
... DC jack ...5-13 Shroud and covers ...5-14 Drive guard ...5-14 V-belt holders ...5-15 Storage compartment ...5-15 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Engine oil level ...6-3 Coolant ...6-4 Throttle lever ...6-5 Throttle override system (T.O.R.S.) ...6-5 Brake ...6-6 Brake fluid leakage ...6-7 V-belt ...6-7 Drive guard ...6-7 Drive track ...6-8 Slide runners ...6-8 Skis and ski runners ...6-9 Steering system...6-9 Lights ...6-9 Air filter ...6-10 Fittings and fasteners ...6-11 Tool kit and recommended equipment...6-11 OPERATION ...7-1 Starting the engine ...7-1 Break...
... DC jack ...5-13 Shroud and covers ...5-14 Drive guard ...5-14 V-belt holders ...5-15 Storage compartment ...5-15 PRE-OPERATION CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 Engine oil level ...6-3 Coolant ...6-4 Throttle lever ...6-5 Throttle override system (T.O.R.S.) ...6-5 Brake ...6-6 Brake fluid leakage ...6-7 V-belt ...6-7 Drive guard ...6-7 Drive track ...6-8 Slide runners ...6-8 Skis and ski runners ...6-9 Steering system...6-9 Lights ...6-9 Air filter ...6-10 Fittings and fasteners ...6-11 Tool kit and recommended equipment...6-11 OPERATION ...7-1 Starting the engine ...7-1 Break...
Owners Manual
Page 7
... Replacing the V-belt ...8-16 Checking the drive chain housing oil level and the drive chain tension ...8-19 Checking the brake pads...8-20 Checking the parking brake pads...8-20 Checking the brake fluid level...8-21 Changing the brake fluid...8-22 Suspension...8-22 Adjusting the drive track ...8-28 Aligning the skis...8-30 Lubrication ...8-31 Replacing a headlight bulb ...8-32 Adjusting the headlight beams ...8-33 Battery ...8-33 Replacing a fuse...8-34 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM...
... Replacing the V-belt ...8-16 Checking the drive chain housing oil level and the drive chain tension ...8-19 Checking the brake pads...8-20 Checking the parking brake pads...8-20 Checking the brake fluid level...8-21 Changing the brake fluid...8-22 Suspension...8-22 Adjusting the drive track ...8-28 Aligning the skis...8-30 Lubrication ...8-31 Replacing a headlight bulb ...8-32 Adjusting the headlight beams ...8-33 Battery ...8-33 Replacing a fuse...8-34 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM...
Owners Manual
Page 8
... wear or routine maintenance including oil, spark plugs, clutch drive belts, slide runners, and track. Operate and maintain the snowmobile as a result of owner abuse and/or lack of purchase, plus a special early-season extension (if applicable). 2. Failures other than those resulting from the factory. All parts replaced under this warranty shall be charged for warranty by an authorized Yamaha snowmobile dealer. Competition...
... wear or routine maintenance including oil, spark plugs, clutch drive belts, slide runners, and track. Operate and maintain the snowmobile as a result of owner abuse and/or lack of purchase, plus a special early-season extension (if applicable). 2. Failures other than those resulting from the factory. All parts replaced under this warranty shall be charged for warranty by an authorized Yamaha snowmobile dealer. Competition...
Owners Manual
Page 9
... if I perform any specific questions on a new Yamaha cannot be covered under warranty such service is available for all costs of normal maintenance services, non-warranty repairs, accident and collision damages, as well as to November 30 of oil, hitting an object submerged under snow, operation on . Q. Specific examples include: Running the machine out of the following year. A. Clutches as well as clutch components wear...
... if I perform any specific questions on a new Yamaha cannot be covered under warranty such service is available for all costs of normal maintenance services, non-warranty repairs, accident and collision damages, as well as to November 30 of oil, hitting an object submerged under snow, operation on . Q. Specific examples include: Running the machine out of the following year. A. Clutches as well as clutch components wear...
Owners Manual
Page 10
... advise us of your purchase. YAMAHA MOTOR CORPORATION, U.S.A. Q. Explain the operation, maintenance, and warranty requirements to bring your satisfaction at the time of a safety-related defect and recall. A. WARRANTY DEPARTMENT P.O. Be sure to your warranty identification card or other valid proof of the original date of a motor vehicle to maintain a complete, up every new machine before sale. 2. CW-09E Q. Since all first...
... advise us of your purchase. YAMAHA MOTOR CORPORATION, U.S.A. Q. Explain the operation, maintenance, and warranty requirements to bring your satisfaction at the time of a safety-related defect and recall. A. WARRANTY DEPARTMENT P.O. Be sure to your warranty identification card or other valid proof of the original date of a motor vehicle to maintain a complete, up every new machine before sale. 2. CW-09E Q. Since all first...
Owners Manual
Page 14
Before operating 1. Check the throttle, brake, and steering for proper operation every time before starting the engine. Apply the parking brake before starting the engine. Never drive the snowmobile with all labels before starting the engine. This may result if you ignore any control or function you do not understand. 2. Read the Owner's Manual and all of the operating controls and their function. Carrying a passenger can cause loss of...
Before operating 1. Check the throttle, brake, and steering for proper operation every time before starting the engine. Apply the parking brake before starting the engine. Never drive the snowmobile with all labels before starting the engine. This may result if you ignore any control or function you do not understand. 2. Read the Owner's Manual and all of the operating controls and their function. Carrying a passenger can cause loss of...
Owners Manual
Page 16
... extended period. 5. Maintenance and storage 1. Fuel may cause severe personal injury. Allow the engine to the snowmobile not approved by Yamaha, or the removal of time. Do not leave the snowmobile on most surfaces is to use that may leak out from the fuel breather hose. 2. Modifications made to cool off before storing the snowmobile in the fuel tank inside a building where ignition...
... extended period. 5. Maintenance and storage 1. Fuel may cause severe personal injury. Allow the engine to the snowmobile not approved by Yamaha, or the removal of time. Do not leave the snowmobile on most surfaces is to use that may leak out from the fuel breather hose. 2. Modifications made to cool off before storing the snowmobile in the fuel tank inside a building where ignition...
Owners Manual
Page 18
...Windshield Steering handlebar Seat Frame Storage compartment Slide rail suspension Drive track Skis Headlights Shroud Tail/brake lights Snow flap Brake lever Parking brake lever Grip warmer/rear suspension adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever Main switch Auxiliary DC jack M N O P Q R S T U V W X Y Z [ \ ] _ a Tachometer Mode button Reset button Select button Fuel meter and grip/thumb warmer level indicator Fuel meter indicator Self-diagnosis warning indicator Rear suspension indicator Coolant temperature warning...
...Windshield Steering handlebar Seat Frame Storage compartment Slide rail suspension Drive track Skis Headlights Shroud Tail/brake lights Snow flap Brake lever Parking brake lever Grip warmer/rear suspension adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever Main switch Auxiliary DC jack M N O P Q R S T U V W X Y Z [ \ ] _ a Tachometer Mode button Reset button Select button Fuel meter and grip/thumb warmer level indicator Fuel meter indicator Self-diagnosis warning indicator Rear suspension indicator Coolant temperature warning...
Owners Manual
Page 19
... engine is switched on after the engine starts. @ NOTE: @ The headlights, meter lights, and taillights come on . Regulate the speed of the drive system. CONTROL FUNCTIONS ESU00362 Main switch The main switch controls the following items. 1 "OFF" The ignition circuit is released b. WARNING @ Check the throttle, brake, and steering for proper operation before starting circuit is running cleanly, squeezing a the throttle lever 1 will return to idle when it is switched off. The starter motor starts. ESU00013 5- The key...
... engine is switched on after the engine starts. @ NOTE: @ The headlights, meter lights, and taillights come on . Regulate the speed of the drive system. CONTROL FUNCTIONS ESU00362 Main switch The main switch controls the following items. 1 "OFF" The ignition circuit is released b. WARNING @ Check the throttle, brake, and steering for proper operation before starting circuit is running cleanly, squeezing a the throttle lever 1 will return to idle when it is switched off. The starter motor starts. ESU00013 5- The key...
Owners Manual
Page 20
... the engine. ESU04701 Throttle override system (T.O.R.S.) If the throttle bodies or throttle cable malfunctions during operation, the T.O.R.S. NOTE: The engine can be started after it shuts off to prevent overheating. is released. WARNING @ G G If the T.O.R.S. ESU00361 Engine overheating prevention system This model is equipped with an engine overheating prevention system to prevent overheating when the engine is released. When the engine has been idling for at least 3 minutes and the coolant...
... the engine. ESU04701 Throttle override system (T.O.R.S.) If the throttle bodies or throttle cable malfunctions during operation, the T.O.R.S. NOTE: The engine can be started after it shuts off to prevent overheating. is released. WARNING @ G G If the T.O.R.S. ESU00361 Engine overheating prevention system This model is equipped with an engine overheating prevention system to prevent overheating when the engine is released. When the engine has been idling for at least 3 minutes and the coolant...
Owners Manual
Page 47
... Owner's Manual completely and understand the operation of an accident. @ 7-3 totally familiar with your new snowmobile can cause the drive track to start out and accelerate 1. Set the parking brake and follow the instructions on page 7-1 to lose traction, reduce control, and increase the possibility of the controls. Apply the throttle slowly and smoothly. The short time spent checking the condition...
... Owner's Manual completely and understand the operation of an accident. @ 7-3 totally familiar with your new snowmobile can cause the drive track to start out and accelerate 1. Set the parking brake and follow the instructions on page 7-1 to lose traction, reduce control, and increase the possibility of the controls. Apply the throttle slowly and smoothly. The short time spent checking the condition...
Owners Manual
Page 48
...: Avoid higher speeds until you are not recommended for the sharpness of the snowmobile around to point the snowmobile back down and begin to turn may be able to tip. You should be on the other vehicles or people which may cause the snowmobile to perform it at all times. Restart the engine, release the parking brake, and descend...
...: Avoid higher speeds until you are not recommended for the sharpness of the snowmobile around to point the snowmobile back down and begin to turn may be able to tip. You should be on the other vehicles or people which may cause the snowmobile to perform it at all times. Restart the engine, release the parking brake, and descend...
Owners Manual
Page 54
...) (200 hr) G Page Spark plugs Check condition. G G 8-11 ∗ It is recommended that is cold. Maintenance, replacement, or repair of devices and systems related to emissions control may be performed by any repair establishment or individual that these items be serviced by a Yamaha dealer. 8-1 Adjust gap and clean. Check condition. Replace if necessary. 8-7-8-8 ∗ Valve clearance ∗ Crankcase breather system ∗ Fuel filter Check clearance. Periodic inspection...
...) (200 hr) G Page Spark plugs Check condition. G G 8-11 ∗ It is recommended that is cold. Maintenance, replacement, or repair of devices and systems related to emissions control may be performed by any repair establishment or individual that these items be serviced by a Yamaha dealer. 8-1 Adjust gap and clean. Check condition. Replace if necessary. 8-7-8-8 ∗ Valve clearance ∗ Crankcase breather system ∗ Fuel filter Check clearance. Periodic inspection...
Owners Manual
Page 55
... items be serviced by a Yamaha dealer. Adjust synchronization. Check coolant level. (recovery tank) 6-3-6-4 8-12-8-14 G G Engine coolant Check coolant level. (reservoir tank) ∗ Air bleed the cooling system if necessary. Throttle lever (handlebar end) Throttle override system (T.O.R.S.) Engine stop switch Drive guard Check operation. ∗ Repair if necessary. G G G G G 8-9 ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-2 Check for leakage. Check and adjust engine idle speed. Replace if necessary. Replace. Item...
... items be serviced by a Yamaha dealer. Adjust synchronization. Check coolant level. (recovery tank) 6-3-6-4 8-12-8-14 G G Engine coolant Check coolant level. (reservoir tank) ∗ Air bleed the cooling system if necessary. Throttle lever (handlebar end) Throttle override system (T.O.R.S.) Engine stop switch Drive guard Check operation. ∗ Repair if necessary. G G G G G 8-9 ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-2 Check for leakage. Check and adjust engine idle speed. Replace if necessary. Replace. Item...
Owners Manual
Page 56
... changed. Check operation. Check deflection. ∗ Adjust if necessary. Lubricate with specified grease as required. Replace if necessary. Replace bulbs if necessary. G G G G G G G ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights ∗ Battery 8-19-8-20 8-20 6-9 6-9 6-9, 8-32-8-33 8-33 Whenever operating elevation is recommended that these items be serviced by a Yamaha dealer. Replace if necessary. Check oil level. ∗ Replace. ary clutches...
... changed. Check operation. Check deflection. ∗ Adjust if necessary. Lubricate with specified grease as required. Replace if necessary. Replace bulbs if necessary. G G G G G G G ∗ Disc brake installation Drive chain oil Drive chain Skis and ski runners Steering system Lights ∗ Battery 8-19-8-20 8-20 6-9 6-9 6-9, 8-32-8-33 8-33 Whenever operating elevation is recommended that these items be serviced by a Yamaha dealer. Replace if necessary. Check oil level. ∗ Replace. ary clutches...
Owners Manual
Page 88
... inspect the snowmobile. @ 8-35 Replace the blown fuse with one of the headlight unit. 13. Specified fuses: 0Main fuse: AFuel injection system fuse: B"HEAD" (Headlight) fuse: C"SIG" (Signal) fuse: D"DC TERM" (Auxiliary DC jack) fuse: E"IGN" (Ignition) fuse: F"BACK UP" (Backup) fuse: G"FAN" (Radiator fan) fuse: H"ECS" (Electronically controlled rear shock absorber) fuse: I Spare fuses (20 A, 10 A, 4 A, 3 A) 10. Install the air filter case by reversing the removal steps. 12. Install the top cover, the left and right...
... inspect the snowmobile. @ 8-35 Replace the blown fuse with one of the headlight unit. 13. Specified fuses: 0Main fuse: AFuel injection system fuse: B"HEAD" (Headlight) fuse: C"SIG" (Signal) fuse: D"DC TERM" (Auxiliary DC jack) fuse: E"IGN" (Ignition) fuse: F"BACK UP" (Backup) fuse: G"FAN" (Radiator fan) fuse: H"ECS" (Electronically controlled rear shock absorber) fuse: I Spare fuses (20 A, 10 A, 4 A, 3 A) 10. Install the air filter case by reversing the removal steps. 12. Install the top cover, the left and right...
Owners Manual
Page 89
... snowmobile battery is an important safety device; in tank ...Supply fuel. Do not use the connecting leads for jump-starting the engine. G Faulty ignition system ...Ask a Yamaha dealer to "OFF". @ 9-1 is discharged, the engine can cause electrical system damage or A FIRE HAZARD. @ CAUTION: @ WARNING @ G G Before bypassing the T.O.R.S., make sure that the throttle returns properly to jump-start 1. Apply the parking brake and turn the main switch to inspect. Engine turns...
... snowmobile battery is an important safety device; in tank ...Supply fuel. Do not use the connecting leads for jump-starting the engine. G Faulty ignition system ...Ask a Yamaha dealer to "OFF". @ 9-1 is discharged, the engine can cause electrical system damage or A FIRE HAZARD. @ CAUTION: @ WARNING @ G G Before bypassing the T.O.R.S., make sure that the throttle returns properly to jump-start 1. Apply the parking brake and turn the main switch to inspect. Engine turns...
Owners Manual
Page 91
.... Insufficient coolant ...Add coolant. 2. Leaking coolant ...Ask a Yamaha dealer to inspect. Disconnect the red (+) jumper cable from the negative (-) terminal of lubrication. 3. Seized engine ...Seizure is caused by poor lubrication, inadequate fuel, or an air leak-Ask a Yamaha dealer to inspect. 2. Low coolant temperature indicator light is low 1. Malfunctioning V-belt clutch ...Ask a Yamaha dealer to inspect. Tight, loose, or broken drive chain ...Ask a Yamaha dealer to inspect. 3. WARNING @ Be...
.... Insufficient coolant ...Add coolant. 2. Leaking coolant ...Ask a Yamaha dealer to inspect. Disconnect the red (+) jumper cable from the negative (-) terminal of lubrication. 3. Seized engine ...Seizure is caused by poor lubrication, inadequate fuel, or an air leak-Ask a Yamaha dealer to inspect. 2. Low coolant temperature indicator light is low 1. Malfunctioning V-belt clutch ...Ask a Yamaha dealer to inspect. Tight, loose, or broken drive chain ...Ask a Yamaha dealer to inspect. 3. WARNING @ Be...
Owners Manual
Page 93
... the intake silencer and squirt oil into the throttle bodies while the engine is above 0 °C (32 °F), but less than good! Battery Remove the battery from corrosion. Check the condition of the engine is used , because the alcohol content in a cool, dry place that the battery terminals are tight. 10-1 Sparks may ignite the hydrogen gas created by the battery. Make sure that is running...
... the intake silencer and squirt oil into the throttle bodies while the engine is above 0 °C (32 °F), but less than good! Battery Remove the battery from corrosion. Check the condition of the engine is used , because the alcohol content in a cool, dry place that the battery terminals are tight. 10-1 Sparks may ignite the hydrogen gas created by the battery. Make sure that is running...
Owners Manual
Page 99
... system fuse Starter relay Starter motor Red (+) jumper lead Battery Black (-) jumper lead Diode Engine stop switch Throttle switch Engine control unit Oil pressure switch Thumb warmer Grip warmer "ECS" (Electronically controlled rear shock absorber) fuse Solenoid Sub-wire harness Ignition coil Spark plug Fuel injection relay Injector Fuel pump Throttle position sensor Intake air pressure sensor Speed sensor Camshaft sensor Barometric pressure sensor Thermo unit Air temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Frame ground DC back buzzer Gear position switch
... system fuse Starter relay Starter motor Red (+) jumper lead Battery Black (-) jumper lead Diode Engine stop switch Throttle switch Engine control unit Oil pressure switch Thumb warmer Grip warmer "ECS" (Electronically controlled rear shock absorber) fuse Solenoid Sub-wire harness Ignition coil Spark plug Fuel injection relay Injector Fuel pump Throttle position sensor Intake air pressure sensor Speed sensor Camshaft sensor Barometric pressure sensor Thermo unit Air temperature sensor Grip warmer adjustment switch Thumb warmer adjustment switch Frame ground DC back buzzer Gear position switch