Owners Manual
Page 6
... models)...4-6 Multi-function meter unit (special edition models)...4-9 Switches ...4-11 Accelerator pedal ...4-15 2 3 Brake pedal...4-16 Parking brake lever...4-17 Drive select lever ...4-18 Fuel tank cap ...4-18 Fuel level check window ...4-19 Starter (choke) ...4-19 Seats ...4-20 Seat belts ...4-21 Glove compartment ...4-23 Cargo bed ...4-23 Front and rear shock absorber adjustment ...4-26 Trailer hitch bracket ...4-28 Auxiliary DC jack...4-29 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-4 Engine oil ...5-5 Coolant...5-6 Final gear oil ...5-7 Differential gear oil...
... models)...4-6 Multi-function meter unit (special edition models)...4-9 Switches ...4-11 Accelerator pedal ...4-15 2 3 Brake pedal...4-16 Parking brake lever...4-17 Drive select lever ...4-18 Fuel tank cap ...4-18 Fuel level check window ...4-19 Starter (choke) ...4-19 Seats ...4-20 Seat belts ...4-21 Glove compartment ...4-23 Cargo bed ...4-23 Front and rear shock absorber adjustment ...4-26 Trailer hitch bracket ...4-28 Auxiliary DC jack...4-29 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-4 Engine oil ...5-5 Coolant...5-6 Final gear oil ...5-7 Differential gear oil...
Owners Manual
Page 7
...10 DRIVING YOUR VEHICLE...7-1 Getting to know your vehicle...7-1 Learning to operate your vehicle...7-5 Turning your vehicle ...7-6 Braking...7-7 Going uphill...7-7 Going downhill ...7-9 Crossing through shallow water ...7-11 Riding over rough terrain...7-13 Riding in brush or wooded areas...7-14 Encountering obstacles on the trail ...7-15 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-4 Hood ...8-6 Console...8-8 Engine oil and oil filter cartridge ...8-9 Final gear oil ...8-13 Differential gear oil...8-15 Coolant ...8-17...
...10 DRIVING YOUR VEHICLE...7-1 Getting to know your vehicle...7-1 Learning to operate your vehicle...7-5 Turning your vehicle ...7-6 Braking...7-7 Going uphill...7-7 Going downhill ...7-9 Crossing through shallow water ...7-11 Riding over rough terrain...7-13 Riding in brush or wooded areas...7-14 Encountering obstacles on the trail ...7-15 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-4 Hood ...8-6 Console...8-8 Engine oil and oil filter cartridge ...8-9 Final gear oil ...8-13 Differential gear oil...8-15 Coolant ...8-17...
Owners Manual
Page 8
Storage ...9-3 SPECIFICATIONS ...10-1 NOISE REGULATION...11-1 MAINTENANCE RECORD ...12-1 10 11 12 Cleaning ...9-1 B. Axle boots...8-18 Spark plug inspection...8-20 Cleaning the air filter elements...8-22 V-belt cooling duct check hose ...8-27 V-belt case drain plug...8-28 Cleaning the spark arrester...8-29 Carburetor adjustment...8-30 Idle speed adjustment ...8-31 Valve clearance adjustment ...8-31 Front brake pad check ...8-32 Rear brake pad check ...8-33 Checking the brake fluid level ...8-33 Brake fluid replacement...8-34 Checking the brake pedal ...8-35 Parking brake lever free...
Storage ...9-3 SPECIFICATIONS ...10-1 NOISE REGULATION...11-1 MAINTENANCE RECORD ...12-1 10 11 12 Cleaning ...9-1 B. Axle boots...8-18 Spark plug inspection...8-20 Cleaning the air filter elements...8-22 V-belt cooling duct check hose ...8-27 V-belt case drain plug...8-28 Cleaning the spark arrester...8-29 Carburetor adjustment...8-30 Idle speed adjustment ...8-31 Valve clearance adjustment ...8-31 Front brake pad check ...8-32 Rear brake pad check ...8-33 Checking the brake fluid level ...8-33 Brake fluid replacement...8-34 Checking the brake pedal ...8-35 Parking brake lever free...
Owners Manual
Page 14
... water, choose your hands and feet inside enclosure. ALWAYS wear a seat belt when riding in 4WD-LOCK ("DIFF.LOCK") takes more effort. drive straight up and down inclines-driving across the side of an incline increase the risk of control. 5UG-F1558-00 8 WARNING Improper use by minors. Vehicle capacity: 1 operator and 1 passenger. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer...
... water, choose your hands and feet inside enclosure. ALWAYS wear a seat belt when riding in 4WD-LOCK ("DIFF.LOCK") takes more effort. drive straight up and down inclines-driving across the side of an incline increase the risk of control. 5UG-F1558-00 8 WARNING Improper use by minors. Vehicle capacity: 1 operator and 1 passenger. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer...
Owners Manual
Page 15
... your experience. G Always be sure the driver and passenger are wearing seat belts. G Never operate at a speed that fits properly. G Always avoid operating the vehicle on the enclosure. Always go at speeds too fast for the terrain, visibility, operating conditions, and your skills or the conditions. Never carry passengers in the cargo bed. G Never operate this vehicle. G Never consume alcohol or drugs...
... your experience. G Always be sure the driver and passenger are wearing seat belts. G Never operate at a speed that fits properly. G Always avoid operating the vehicle on the enclosure. Always go at speeds too fast for the terrain, visibility, operating conditions, and your skills or the conditions. Never carry passengers in the cargo bed. G Never operate this vehicle. G Never consume alcohol or drugs...
Owners Manual
Page 20
... 18. Fuel level check window 23. DESCRIPTION AND VEHICLE IDENTIFICATION 1. Air filter element (engine and air intake duct) 5. V-belt case 6. Passenger seat belt 15. Fuel tank cap 3-1 Rear shock absorber assembly adjusting ring 12. Battery 19. Front shock absorber assembly adjusting ring 3. Spark plug 9. Spark arrester 14. Driver seat belt 8. Coolant reservoir 21. Headlights 2. Cargo bed release levers 13. Passenger seat 16. Radiator cap 22. EVU00080 1- Brake fluid reservoir 4. Driver seat 7. Tail/brake lights 11. Oil filter cartridge 17. Fuses 20.
... 18. Fuel level check window 23. DESCRIPTION AND VEHICLE IDENTIFICATION 1. Air filter element (engine and air intake duct) 5. V-belt case 6. Passenger seat belt 15. Fuel tank cap 3-1 Rear shock absorber assembly adjusting ring 12. Battery 19. Front shock absorber assembly adjusting ring 3. Spark plug 9. Spark arrester 14. Driver seat belt 8. Coolant reservoir 21. Headlights 2. Cargo bed release levers 13. Passenger seat 16. Radiator cap 22. EVU00080 1- Brake fluid reservoir 4. Driver seat 7. Tail/brake lights 11. Oil filter cartridge 17. Fuses 20.
Owners Manual
Page 30
... speed sensor circuit. _ _ Four-wheel-drive indicator " "/" " This indicator comes on when the "2WD"/ "4WD" switch is set to the synchronizing mechanism in the "N" position. EVU00170 EVU01160 Neutral indicator light "N" This indicator light comes on when the drive select lever is in the differential gear case, the four-wheel drive indicator may not come on until the vehicle starts moving. _ _ EVU00210 EVU00180 Parking brake indicator light "P" This indicator light...
... speed sensor circuit. _ _ Four-wheel-drive indicator " "/" " This indicator comes on when the "2WD"/ "4WD" switch is set to the synchronizing mechanism in the "N" position. EVU00170 EVU01160 Neutral indicator light "N" This indicator light comes on when the drive select lever is in the differential gear case, the four-wheel drive indicator may not come on until the vehicle starts moving. _ _ EVU00210 EVU00180 Parking brake indicator light "P" This indicator light...
Owners Manual
Page 56
... check the brakes at slow speed after starting out to an accident. Brake operation Test the brakes at the start of the pipe joints or the brake fluid reservoir. Do not operate the vehicle if you find any leakage, have the vehicle inspected by a Yamaha dealer. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. 5-3
... check the brakes at slow speed after starting out to an accident. Brake operation Test the brakes at the start of the pipe joints or the brake fluid reservoir. Do not operate the vehicle if you find any leakage, have the vehicle inspected by a Yamaha dealer. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. 5-3
Owners Manual
Page 61
... 1. EVU01230 EVU00500 Steering Park on this vehicle, or operation of this vehicle with improper or uneven tire pressure. Turn the steering wheel right and left. WHAT CAN HAPPEN Use of improper tires on level ground. Other tire combinations are in working condition. EVU00480 Lights Check the headlights and tail/brake lights to the Service Manual for this vehicle with improper tires, or with improper or uneven tire pressure, may cause loss of control, increasing your risk...
... 1. EVU01230 EVU00500 Steering Park on this vehicle, or operation of this vehicle with improper or uneven tire pressure. Turn the steering wheel right and left. WHAT CAN HAPPEN Use of improper tires on level ground. Other tire combinations are in working condition. EVU00480 Lights Check the headlights and tail/brake lights to the Service Manual for this vehicle with improper tires, or with improper or uneven tire pressure, may cause loss of control, increasing your risk...
Owners Manual
Page 66
... started in any gear if the brake is in reference to "START". 6-2 Closed 4. a. Use the starter (choke) in the neutral position, the neutral indicator light should come on . If the neutral indicator light does not come on , ask a Yamaha dealer to shift into neutral before starting the engine. _ _ Position 3 : Cold engine startambient temperature above 25 °C (80 °F) and warm engine start the engine by turning the key...
... started in any gear if the brake is in reference to "START". 6-2 Closed 4. a. Use the starter (choke) in the neutral position, the neutral indicator light should come on . If the neutral indicator light does not come on , ask a Yamaha dealer to shift into neutral before starting the engine. _ _ Position 3 : Cold engine startambient temperature above 25 °C (80 °F) and warm engine start the engine by turning the key...
Owners Manual
Page 70
... until the vehicle starts moving the drive select lever along the shift guide. 1. Apply the brake pedal. 3. If the light does not come on . Check behind for people or obstacles, then release the brake pedal. 6-6 Shifting: Neutral to reverse or vice versa by moving . _ _ 4. Keep your foot off the accelerator pedal. 2. Drive select lever NOTE: G When in the engine, the light may not...
... until the vehicle starts moving the drive select lever along the shift guide. 1. Apply the brake pedal. 3. If the light does not come on . Check behind for people or obstacles, then release the brake pedal. 6-6 Shifting: Neutral to reverse or vice versa by moving . _ _ 4. Keep your foot off the accelerator pedal. 2. Drive select lever NOTE: G When in the engine, the light may not...
Owners Manual
Page 82
... in two-wheel drive (2WD) and then in four-wheel drive (4WD) and four-wheel drive with the operation of obstacles and other vehicles. Set the parking brake, shift to neutral, and follow the instructions on pages 5-1-5-11. With the engine idling, shift the drive select lever into low or high. Practice control of an accident. 7-5 LOCK). Drive first at slow speed and become familiar with the performance characteristics of...
... in two-wheel drive (2WD) and then in four-wheel drive (4WD) and four-wheel drive with the operation of obstacles and other vehicles. Set the parking brake, shift to neutral, and follow the instructions on pages 5-1-5-11. With the engine idling, shift the drive select lever into low or high. Practice control of an accident. 7-5 LOCK). Drive first at slow speed and become familiar with the performance characteristics of...
Owners Manual
Page 93
... the body, causing injury. Put the owner's tool kit and tire pressure gauge in the safest and most important points of the driver seat as shown. Owner's manual EVU00650 1- EVU00660 3 4 5 6 7 8 9 10 11 12 13 14 WARNING POTENTIAL HAZARD Servicing an engine while it on the following pages. WHAT CAN HAPPEN Moving parts can start fires. The most efficient condition possible. Safety is running. PERIODIC MAINTENANCE AND ADJUSTMENT Have a Yamaha dealer perform service...
... the body, causing injury. Put the owner's tool kit and tire pressure gauge in the safest and most important points of the driver seat as shown. Owner's manual EVU00650 1- EVU00660 3 4 5 6 7 8 9 10 11 12 13 14 WARNING POTENTIAL HAZARD Servicing an engine while it on the following pages. WHAT CAN HAPPEN Moving parts can start fires. The most efficient condition possible. Safety is running. PERIODIC MAINTENANCE AND ADJUSTMENT Have a Yamaha dealer perform service...
Owners Manual
Page 96
... 2,400 4,800 (1,500) (3,000) 150 300 Valves* Cooling system Spark plug Air filter elements (engine and air intake duct) Carburetor* Crankcase breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter cartridge Final gear oil Differential gear oil Check valve clearance. Replace if necessary. Adjust if necessary. Replace if necessary. Clean. Check oil level/oil leakage. Every 20-40 hours (More often in mind that if the vehicle isn't used for cracks or damage. Adjust...
... 2,400 4,800 (1,500) (3,000) 150 300 Valves* Cooling system Spark plug Air filter elements (engine and air intake duct) Carburetor* Crankcase breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter cartridge Final gear oil Differential gear oil Check valve clearance. Replace if necessary. Adjust if necessary. Replace if necessary. Clean. Check oil level/oil leakage. Every 20-40 hours (More often in mind that if the vehicle isn't used for cracks or damage. Adjust...
Owners Manual
Page 130
Brake light switch 2. Adjusting nut 3. Lubricate the inner cables and the cable ends. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil 8-38 1. HOW TO AVOID THE HAZARD Inspect cables frequently. Replace damaged cables. Operation of control cables becomes damaged. Cables can result when the outer covering of controls could be restricted, which could cause an accident or injury...
Brake light switch 2. Adjusting nut 3. Lubricate the inner cables and the cable ends. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil 8-38 1. HOW TO AVOID THE HAZARD Inspect cables frequently. Replace damaged cables. Operation of control cables becomes damaged. Cables can result when the outer covering of controls could be restricted, which could cause an accident or injury...
Owners Manual
Page 136
.... 1. Battery compartment cover 2. Turn the key to "OFF" and turn off the electrical circuit in question. 8-44 1. 3. 5. 7. 8. 9. Remove the battery compartment cover by lifting it up and pulling it as follows. 1. Four-wheel-drive fuse Signaling system fuse Backup fuse (for hood opening and closing procedures.) If a fuse is blown, replace it out. Ignition fuse Auxiliary DC jack fuse 6. CAUTION: _ To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. _ 3. Main fuse 2.
.... 1. Battery compartment cover 2. Turn the key to "OFF" and turn off the electrical circuit in question. 8-44 1. 3. 5. 7. 8. 9. Remove the battery compartment cover by lifting it up and pulling it as follows. 1. Four-wheel-drive fuse Signaling system fuse Backup fuse (for hood opening and closing procedures.) If a fuse is blown, replace it out. Ignition fuse Auxiliary DC jack fuse 6. CAUTION: _ To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. _ 3. Main fuse 2.
Owners Manual
Page 137
Turn the key to "ON" and turn on the electrical circuit in place of the specified rating. HOW TO AVOID THE HAZARD Always use a material in question to a fire. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6. Close the hood. 8-45 Install the battery compartment cover. 7. Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive fuse: Backup fuse: WARNING 30.0 A 15.0 A 10...
Turn the key to "ON" and turn on the electrical circuit in place of the specified rating. HOW TO AVOID THE HAZARD Always use a material in question to a fire. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6. Close the hood. 8-45 Install the battery compartment cover. 7. Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive fuse: Backup fuse: WARNING 30.0 A 15.0 A 10...
Owners Manual
Page 147
...: Excessive water pressure may be used. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. _ A. Rinse the vehicle off the end of wheel bearings, brakes, transmission seals and electrical devices. Before cleaning the vehicle: a. Block off immediately with clean water and dry all surfaces with a paint brush. b. Make sure the spark plug and all...
...: Excessive water pressure may be used. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. _ A. Rinse the vehicle off the end of wheel bearings, brakes, transmission seals and electrical devices. Before cleaning the vehicle: a. Block off immediately with clean water and dry all surfaces with a paint brush. b. Make sure the spark plug and all...
Owners Manual
Page 157
Model Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive fuse Carburetor warmer fuse Signaling system fuse Backup fuse 30.0 A 15.0 A 10.0 A 10.0 A 3.0 A 10.0 A 10.0 A 10.0 A YXR66FAV 10-7
Model Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive fuse Carburetor warmer fuse Signaling system fuse Backup fuse 30.0 A 15.0 A 10.0 A 10.0 A 3.0 A 10.0 A 10.0 A 10.0 A YXR66FAV 10-7
Owners Manual
Page 160
... spark plugs, oil, oil filter, air filter, and brake shoes. GENERAL EXCLUSIONS from the original purchase date YAMAHA MOTOR CORPORATION, U.S.A. Installation of business. Damage due to faulty workmanship or material from this inspection and registration must take place within the period listed immediately below. WARRANTY TRANSFER: To transfer the warranty from defects in the continental United States will free of charge, repair or replace...
... spark plugs, oil, oil filter, air filter, and brake shoes. GENERAL EXCLUSIONS from the original purchase date YAMAHA MOTOR CORPORATION, U.S.A. Installation of business. Damage due to faulty workmanship or material from this inspection and registration must take place within the period listed immediately below. WARRANTY TRANSFER: To transfer the warranty from defects in the continental United States will free of charge, repair or replace...