Owners Manual
Page 6
... Key identification number...3-3 Vehicle identification number ...3-4 Model label ...3-4 CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-3 Switches ...4-6 Accelerator pedal ...4-10 Brake pedal ...4-11 Parking brake lever ...4-12 Drive select lever...4-13 Fuel tank cap...4-13 2 3 Fuel level check window ...4-14 Starter (choke) ...4-14 Seats ...4-15 Seat belts ...4-16 Cargo bed ...4-18 Front and rear shock absorber adjustment ...4-21 Trailer hitch bracket ...4-23 Auxiliary DC jack...4-23 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-4 Engine...
... Key identification number...3-3 Vehicle identification number ...3-4 Model label ...3-4 CONTROL FUNCTIONS ...4-1 Main switch...4-1 Indicator and warning lights ...4-3 Switches ...4-6 Accelerator pedal ...4-10 Brake pedal ...4-11 Parking brake lever ...4-12 Drive select lever...4-13 Fuel tank cap...4-13 2 3 Fuel level check window ...4-14 Starter (choke) ...4-14 Seats ...4-15 Seat belts ...4-16 Cargo bed ...4-18 Front and rear shock absorber adjustment ...4-21 Trailer hitch bracket ...4-23 Auxiliary DC jack...4-23 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-4 Engine...
Owners Manual
Page 7
... downhill...7-9 Crossing through shallow water ...7-11 Riding over rough terrain...7-13 Riding in brush or wooded areas...7-14 Encountering obstacles on the trail ...7-15 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-4 Hood ...8-6 Console...8-8 Engine oil and oil filter cartridge ...8-9 Final gear oil ...8-13 Differential gear oil...8-15 Coolant ...8-17 Axle boots...8-18 Spark plug inspection ...8-20 Cleaning the air filter elements...8-22 V-belt cooling duct check hose ...8-27 V-belt case drain plug...8-28 7
... downhill...7-9 Crossing through shallow water ...7-11 Riding over rough terrain...7-13 Riding in brush or wooded areas...7-14 Encountering obstacles on the trail ...7-15 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-4 Hood ...8-6 Console...8-8 Engine oil and oil filter cartridge ...8-9 Final gear oil ...8-13 Differential gear oil...8-15 Coolant ...8-17 Axle boots...8-18 Spark plug inspection ...8-20 Cleaning the air filter elements...8-22 V-belt cooling duct check hose ...8-27 V-belt case drain plug...8-28 7
Owners Manual
Page 8
... Cable inspection and lubrication ...8-38 Brake pedal and accelerator pedal lubrication ...8-39 Rear knuckle upper and lower pivot lubrication...8-39 Steering shaft lubrication...8-40 Wheel removal ...8-40 Wheel installation ...8-41 Battery ...8-42 Battery maintenance ...8-43 Fuse replacement...8-44 Replacing a headlight bulb ...8-46 Headlight beam adjustment...8-49 Tail/brake light bulb replacement ...8-50 Troubleshooting ...8-52 Troubleshooting charts ...8-53 9 CLEANING AND STORAGE ...9-1 A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...13-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...14-1 10 11 12...
... Cable inspection and lubrication ...8-38 Brake pedal and accelerator pedal lubrication ...8-39 Rear knuckle upper and lower pivot lubrication...8-39 Steering shaft lubrication...8-40 Wheel removal ...8-40 Wheel installation ...8-41 Battery ...8-42 Battery maintenance ...8-43 Fuse replacement...8-44 Replacing a headlight bulb ...8-46 Headlight beam adjustment...8-49 Tail/brake light bulb replacement ...8-50 Troubleshooting ...8-52 Troubleshooting charts ...8-53 9 CLEANING AND STORAGE ...9-1 A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...13-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...14-1 10 11 12...
Owners Manual
Page 13
... time and distance for operators 16 and older with a valid motor vehicle license. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. This off road vehicle in Severe INJURY or DEATH. 7 WARNING Turning the off -highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other hazards that could cause the vehicle to overturn. ALWAYS wear a seat belt...
... time and distance for operators 16 and older with a valid motor vehicle license. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. This off road vehicle in Severe INJURY or DEATH. 7 WARNING Turning the off -highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other hazards that could cause the vehicle to overturn. ALWAYS wear a seat belt...
Owners Manual
Page 14
... to a passenger who is too small to carry the driver and one . G Never consume alcohol or drugs before or while operating this manual and all labels carefully and follow these instructions: G Read this vehicle. G Never attempt jumps or other vehicles including cars and ATVs. Always go at speeds too fast for the terrain, visibility, operating conditions, and your...
... to a passenger who is too small to carry the driver and one . G Never consume alcohol or drugs before or while operating this manual and all labels carefully and follow these instructions: G Read this vehicle. G Never attempt jumps or other vehicles including cars and ATVs. Always go at speeds too fast for the terrain, visibility, operating conditions, and your...
Owners Manual
Page 19
Air filter element (engine and air intake duct) 5. Cargo bed 9. Passenger seat 16. Fuel level check window 23. Spark plug 13. Spark arrester 14. Coolant reservoir 21. Driver seat 7. Rear shock absorber assembly adjusting ring 11. Cargo bed release levers 12. Battery 19. Tail/brake lights 10. Oil filter cartridge 17. DESCRIPTION AND VEHICLE IDENTIFICATION 1. Driver seat belt 8. Engine oil dipstick 18. Radiator cap 22. Headlights 2. Fuses 20. Brake fluid reservoir 4. Fuel tank cap 3-1 Passenger seat belt 15. Front shock absorber assembly adjusting ring...
Air filter element (engine and air intake duct) 5. Cargo bed 9. Passenger seat 16. Fuel level check window 23. Spark plug 13. Spark arrester 14. Coolant reservoir 21. Driver seat 7. Rear shock absorber assembly adjusting ring 11. Cargo bed release levers 12. Battery 19. Tail/brake lights 10. Oil filter cartridge 17. DESCRIPTION AND VEHICLE IDENTIFICATION 1. Driver seat belt 8. Engine oil dipstick 18. Radiator cap 22. Headlights 2. Fuses 20. Brake fluid reservoir 4. Fuel tank cap 3-1 Passenger seat belt 15. Front shock absorber assembly adjusting ring...
Owners Manual
Page 20
On-Command four-wheel drive and differential gear lock switches 29. Parking brake lever 33. Main switch 28. Drive select lever 32. Starter (choke) 27. Indicator and warning lights 30. Auxiliary DC jack 31. Light switch 25. Brake pedal 9 10 11 12 13 14 NOTE: _ The vehicle you have purchased may differ slightly from those shown in the figures of this manual. _ 3-2 Steering wheel 26. Accelerator pedal 34. 1 2 3 4 5 6 7 8 24.
On-Command four-wheel drive and differential gear lock switches 29. Parking brake lever 33. Main switch 28. Drive select lever 32. Starter (choke) 27. Indicator and warning lights 30. Auxiliary DC jack 31. Light switch 25. Brake pedal 9 10 11 12 13 14 NOTE: _ The vehicle you have purchased may differ slightly from those shown in the figures of this manual. _ 3-2 Steering wheel 26. Accelerator pedal 34. 1 2 3 4 5 6 7 8 24.
Owners Manual
Page 41
... lowering the cargo bed WARNING POTENTIAL HAZARD Pinch points. To lower Lower the cargo bed slowly to its original position and be sure others are standing away from the pinch points between the cargo bed and the frame when the bed is locked into place. Keep hands and fingers away from the vehicle. Cargo bed release lever To lift Push down the cargo bed release...
... lowering the cargo bed WARNING POTENTIAL HAZARD Pinch points. To lower Lower the cargo bed slowly to its original position and be sure others are standing away from the pinch points between the cargo bed and the frame when the bed is locked into place. Keep hands and fingers away from the vehicle. Cargo bed release lever To lift Push down the cargo bed release...
Owners Manual
Page 49
....) WARNING POTENTIAL HAZARD Driving with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. 5-3 Apply the brakes firmly for one minute. HOW TO AVOID THE HAZARD Always check the brakes at slow speed after starting out to an accident. Brake operation Test the brakes at the start of the pipe joints or...
....) WARNING POTENTIAL HAZARD Driving with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. 5-3 Apply the brakes firmly for one minute. HOW TO AVOID THE HAZARD Always check the brakes at slow speed after starting out to an accident. Brake operation Test the brakes at the start of the pipe joints or...
Owners Manual
Page 54
... EVU00500 Steering Park on this vehicle, or operation of this vehicle with improper or uneven tire pressure. Other tire combinations are in working condition. Manufacturer Front Rear MAXXIS MAXXIS Size 25 × 8-12NHS 25 × 10-12NHS Type M951Y M952Y 5-8 EVU00490 Switches Check the operation of accident. EVU00480 Lights Check the headlights and tail/brake lights to the Service Manual for this vehicle with improper tires, or with improper or uneven tire pressure...
... EVU00500 Steering Park on this vehicle, or operation of this vehicle with improper or uneven tire pressure. Other tire combinations are in working condition. Manufacturer Front Rear MAXXIS MAXXIS Size 25 × 8-12NHS 25 × 10-12NHS Type M951Y M952Y 5-8 EVU00490 Switches Check the operation of accident. EVU00480 Lights Check the headlights and tail/brake lights to the Service Manual for this vehicle with improper tires, or with improper or uneven tire pressure...
Owners Manual
Page 59
... 3. Closed 4. Starter (choke) 2. G The engine can be started in any gear if the brake is recommended to shift into neutral before starting the engine. _ _ Position 3 : Cold engine startambient temperature above 25 °C (80 °F) and warm engine start the engine by turning the key to inspect the electric circuit. If the neutral indicator light does not come on , ask a Yamaha dealer to "START". 6-2 However, it is applied. a. Position 2 : Cold engine startambient...
... 3. Closed 4. Starter (choke) 2. G The engine can be started in any gear if the brake is recommended to shift into neutral before starting the engine. _ _ Position 3 : Cold engine startambient temperature above 25 °C (80 °F) and warm engine start the engine by turning the key to inspect the electric circuit. If the neutral indicator light does not come on , ask a Yamaha dealer to "START". 6-2 However, it is applied. a. Position 2 : Cold engine startambient...
Owners Manual
Page 63
... brake pedal. 3. Drive select lever NOTE: G When in the engine, the light may not come on, ask a Yamaha dealer to inspect the reverse indicator light electrical circuit. Check behind for people or obstacles, then release the brake pedal. 6-6 G Due to the synchronizing mechanism in reverse, the reverse indicator light should be on until the vehicle starts moving the drive select lever along the shift guide. 1. Shift...
... brake pedal. 3. Drive select lever NOTE: G When in the engine, the light may not come on, ask a Yamaha dealer to inspect the reverse indicator light electrical circuit. Check behind for people or obstacles, then release the brake pedal. 6-6 G Due to the synchronizing mechanism in reverse, the reverse indicator light should be on until the vehicle starts moving the drive select lever along the shift guide. 1. Shift...
Owners Manual
Page 75
... in two-wheel drive (2WD) and then in four-wheel drive (4WD) and four-wheel drive with the operation of an accident. 7-5 LOCK). Practice control of obstacles and other vehicles. Then release the parking brake. Press the accelerator pedal slowly and smoothly. The centrifugal clutch will engage and you will start to start the engine. Drive first at that is free of the accelerator pedal, brakes, steering, and drive select lever...
... in two-wheel drive (2WD) and then in four-wheel drive (4WD) and four-wheel drive with the operation of an accident. 7-5 LOCK). Practice control of obstacles and other vehicles. Then release the parking brake. Press the accelerator pedal slowly and smoothly. The centrifugal clutch will engage and you will start to start the engine. Drive first at that is free of the accelerator pedal, brakes, steering, and drive select lever...
Owners Manual
Page 86
... the driver seat as shown. Put the owner's tool kit and tire pressure gauge in the vinyl bag and always carry it is an obligation of the body, causing injury. WHAT CAN HAPPEN Moving parts can start fires. Electrical components can cause shocks or can catch clothing or parts of the vehicle owner. Owner's manual PERIODIC MAINTENANCE AND ADJUSTMENT Have a Yamaha dealer perform service if you are not familiar with vehicle service...
... the driver seat as shown. Put the owner's tool kit and tire pressure gauge in the vinyl bag and always carry it is an obligation of the body, causing injury. WHAT CAN HAPPEN Moving parts can start fires. Electrical components can cause shocks or can catch clothing or parts of the vehicle owner. Owner's manual PERIODIC MAINTENANCE AND ADJUSTMENT Have a Yamaha dealer perform service if you are not familiar with vehicle service...
Owners Manual
Page 89
... (1,500) (3,000) 150 300 Valves* Cooling system Spark plug Air filter elements (engine and air intake duct) Carburetor* Crankcase breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter cartridge Final gear oil Differential gear oil Check valve clearance. Replace. Every 20-40 hours (More often in mind that if the vehicle isn't used for leakage. Adjust if necessary. Check idle speed/starter operation. Replace if necessary. EVU00671 PERIODIC MAINTENANCE/LUBRICATION NOTE: G For vehicles not equipped with an...
... (1,500) (3,000) 150 300 Valves* Cooling system Spark plug Air filter elements (engine and air intake duct) Carburetor* Crankcase breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter cartridge Final gear oil Differential gear oil Check valve clearance. Replace. Every 20-40 hours (More often in mind that if the vehicle isn't used for leakage. Adjust if necessary. Check idle speed/starter operation. Replace if necessary. EVU00671 PERIODIC MAINTENANCE/LUBRICATION NOTE: G For vehicles not equipped with an...
Owners Manual
Page 123
...: Yamaha chain and cable lube or SAE 10W30 motor oil 8-38 1. HOW TO AVOID THE HAZARD Inspect cables frequently. Lubricate the inner cables and the cable ends. Operation of control cables becomes damaged. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Brake light switch 2. Replace damaged cables. Adjusting nut 3. Close the hood. EVU00890 Cable inspection and lubrication WARNING...
...: Yamaha chain and cable lube or SAE 10W30 motor oil 8-38 1. HOW TO AVOID THE HAZARD Inspect cables frequently. Lubricate the inner cables and the cable ends. Operation of control cables becomes damaged. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Brake light switch 2. Replace damaged cables. Adjusting nut 3. Close the hood. EVU00890 Cable inspection and lubrication WARNING...
Owners Manual
Page 129
.... Main fuse 2. Spare fuse (× 3) Remove the battery compartment cover by lifting it up and pulling it as follows. 1. Turn the key to "OFF" and turn off the main switch when checking or replacing a fuse. _ 3. Spare main fuse Headlight fuse 4. Ignition fuse Auxiliary DC jack fuse 6. CAUTION: _ To prevent accidental short-circuiting, turn off the main switch and install a new fuse of the specified amperage. 1. Four-wheel-drive fuse Signaling system fuse Backup fuse (for hood opening and...
.... Main fuse 2. Spare fuse (× 3) Remove the battery compartment cover by lifting it up and pulling it as follows. 1. Turn the key to "OFF" and turn off the main switch when checking or replacing a fuse. _ 3. Spare main fuse Headlight fuse 4. Ignition fuse Auxiliary DC jack fuse 6. CAUTION: _ To prevent accidental short-circuiting, turn off the main switch and install a new fuse of the specified amperage. 1. Four-wheel-drive fuse Signaling system fuse Backup fuse (for hood opening and...
Owners Manual
Page 130
... battery compartment cover. 7. Turn the key to "ON" and turn on the electrical circuit in place of the specified rating. Close the hood. 8-45 Never use a fuse of the proper fuse. 4. HOW TO AVOID THE HAZARD Always use a material in question to a fire. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6. Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive fuse...
... battery compartment cover. 7. Turn the key to "ON" and turn on the electrical circuit in place of the specified rating. Close the hood. 8-45 Never use a fuse of the proper fuse. 4. HOW TO AVOID THE HAZARD Always use a material in question to a fire. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6. Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system fuse: Carburetor warmer fuse: Four-wheel-drive fuse...
Owners Manual
Page 149
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light Four-wheel-drive indicator light Differential gear lock indicator light Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive fuse Carburetor warmer fuse Signaling system fuse Backup fuse YXR45FAV 12 V 30 W/30.0 W × 2 12 V 5 W/21.0 W × 2 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V ...
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light Four-wheel-drive indicator light Differential gear lock indicator light Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive fuse Carburetor warmer fuse Signaling system fuse Backup fuse YXR45FAV 12 V 30 W/30.0 W × 2 12 V 5 W/21.0 W × 2 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V 1.7 W × 1 12 V ...
Owners Manual
Page 152
... × SIDE VEHICLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. b. WARRANTY TRANSFER: To transfer the warranty from defects in effect, this warranty shall include parts replaced due to the subsequent purchaser. EVU01081 YAMAHA MOTOR CORPORATION, U.S.A. MODELS EXCLUDED FROM WARRANTY include those resulting from the original purchaser to any part adjudged defective by -Side vehicle as spark plugs, oil, oil filter, air filter, and brake shoes. Parts used for inspection and repairs at Yamaha's option, any...
... × SIDE VEHICLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. b. WARRANTY TRANSFER: To transfer the warranty from defects in effect, this warranty shall include parts replaced due to the subsequent purchaser. EVU01081 YAMAHA MOTOR CORPORATION, U.S.A. MODELS EXCLUDED FROM WARRANTY include those resulting from the original purchaser to any part adjudged defective by -Side vehicle as spark plugs, oil, oil filter, air filter, and brake shoes. Parts used for inspection and repairs at Yamaha's option, any...