Owners Manual
Page 6
...THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator and warning lights ...4-2 Handlebar switches ...4-5 Throttle lever ...4-6 Speed limiter ...4-8 Front brake lever...4-9 Brake pedal and rear brake lever ...4-9 Parking brake...4-10 Drive select lever ...4-11 Recoil starter...4-11 Fuel tank cap ...4-12 Fuel cock...4-13 Starter (choke) ...4-14 Seat...4-15...
...THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator and warning lights ...4-2 Handlebar switches ...4-5 Throttle lever ...4-6 Speed limiter ...4-8 Front brake lever...4-9 Brake pedal and rear brake lever ...4-9 Parking brake...4-10 Drive select lever ...4-11 Recoil starter...4-11 Fuel tank cap ...4-12 Fuel cock...4-13 Starter (choke) ...4-14 Seat...4-15...
Owners Manual
Page 8
... control system...8-3 General maintenance and lubrication chart ...8-4 Panel removal and installation ...8-6 Engine oil and oil filter cartridge ...8-7 Final gear oil ...8-13 Spark plug inspection...8-16 Air filter element cleaning...8-19 V-belt cooling duct check hose ...8-22 V-belt case drain plug...8-23 Spark arrester cleaning ...8-23 Carburetor adjustment...8-25 Idle speed adjustment ...8-25 Valve clearance adjustment ...8-26 Select lever safety system cable adjustment ...8-26 Throttle lever adjustment...8-27 Front brake pad check ...8-28 Rear brake shoe inspection...8-28 Brake fluid...
... control system...8-3 General maintenance and lubrication chart ...8-4 Panel removal and installation ...8-6 Engine oil and oil filter cartridge ...8-7 Final gear oil ...8-13 Spark plug inspection...8-16 Air filter element cleaning...8-19 V-belt cooling duct check hose ...8-22 V-belt case drain plug...8-23 Spark arrester cleaning ...8-23 Carburetor adjustment...8-25 Idle speed adjustment ...8-25 Valve clearance adjustment ...8-26 Select lever safety system cable adjustment ...8-26 Throttle lever adjustment...8-27 Front brake pad check ...8-28 Rear brake shoe inspection...8-28 Brake fluid...
Owners Manual
Page 18
... and that the fuel cock is in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of gasoline vapor, or get some gasoline or inhale a lot of water heaters and clothes dryers. WHAT CAN HAPPEN Gasoline can cause injuries. HOW TO AVOID THE HAZARD Always turn off the engine when refueling...
... and that the fuel cock is in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of gasoline vapor, or get some gasoline or inhale a lot of water heaters and clothes dryers. WHAT CAN HAPPEN Gasoline can cause injuries. HOW TO AVOID THE HAZARD Always turn off the engine when refueling...
Owners Manual
Page 20
... kit 4. Tail/brake light 12. Starter (choke) 18. Throttle lever 22. Spark plug 5. Oil filter cartridge 14. Fuel tank cap 21. Engine oil dipstick 15. Left handlebar switches 17. DESCRIPTION AND MACHINE IDENTIFICATION 1. Fuel cock 9. V-belt cooling duct check hose 13. Brake pedal 7. V-belt case 8. Drive select lever 19. Front brake lever NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 Air filter case 10. Spark arrester 3. Main switch 20. Fuses...
... kit 4. Tail/brake light 12. Starter (choke) 18. Throttle lever 22. Spark plug 5. Oil filter cartridge 14. Fuel tank cap 21. Engine oil dipstick 15. Left handlebar switches 17. DESCRIPTION AND MACHINE IDENTIFICATION 1. Fuel cock 9. V-belt cooling duct check hose 13. Brake pedal 7. V-belt case 8. Drive select lever 19. Front brake lever NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 Air filter case 10. Spark arrester 3. Main switch 20. Fuses...
Owners Manual
Page 27
.... Light switch " / /OFF" 2. Engine stop switch is set to " " before starting the engine. The engine stop switch controls ignition and can be used at all the lights. 4-5 Engine stop switch " / " Make sure that the starter motor will not start or run when the engine stop the engine, especially in an emergency. Set the switch to "OFF" to turn on the high beam and the taillight. Start switch " " EBU01204 Light switch " / /OFF" Set the switch to " " to turn...
.... Light switch " / /OFF" 2. Engine stop switch is set to " " before starting the engine. The engine stop switch controls ignition and can be used at all the lights. 4-5 Engine stop switch " / " Make sure that the starter motor will not start or run when the engine stop the engine, especially in an emergency. Set the switch to "OFF" to turn on the high beam and the taillight. Start switch " " EBU01204 Light switch " / /OFF" Set the switch to " " to turn...
Owners Manual
Page 29
... Check the operation of throttle. This could be sure it is released. Consult a Yamaha dealer if you can't find or solve the problem yourself. 4-7 Correct the problem before you start the engine. Before starting the engine, check the throttle to be hard to operate, making it difficult to speed up or slow down when you need to the idle position as soon...
... Check the operation of throttle. This could be sure it is released. Consult a Yamaha dealer if you can't find or solve the problem yourself. 4-7 Correct the problem before you start the engine. Before starting the engine, check the throttle to be hard to operate, making it difficult to speed up or slow down when you need to the idle position as soon...
Owners Manual
Page 44
... be a leak in this manual, have a Yamaha dealer check for wear. (See page 8-28.) WARNING POTENTIAL HAZARD Riding with the brakes. If the brakes do not provide proper braking performance, inspect the brake pads and shoes for the cause. 5-3 If a problem cannot be inspected by the adjustment procedures provided in the brake system. If there is leaking out of the hose, joint or brake fluid reservoir of...
... be a leak in this manual, have a Yamaha dealer check for wear. (See page 8-28.) WARNING POTENTIAL HAZARD Riding with the brakes. If the brakes do not provide proper braking performance, inspect the brake pads and shoes for the cause. 5-3 If a problem cannot be inspected by the adjustment procedures provided in the brake system. If there is leaking out of the hose, joint or brake fluid reservoir of...
Owners Manual
Page 48
Other tire combinations are in working condition. Have a Yamaha dealer repair as necessary for proper operation. Repair as necessary for proper operation. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of accident. for correct tightening torque. ACE-01E Lights Check the headlights and tail/brake light to the Service Manual for this ATV with improper or uneven tire pressure. EBU11620 EBU00157 Fittings and...
Other tire combinations are in working condition. Have a Yamaha dealer repair as necessary for proper operation. Repair as necessary for proper operation. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of accident. for correct tightening torque. ACE-01E Lights Check the headlights and tail/brake light to the Service Manual for this ATV with improper or uneven tire pressure. EBU11620 EBU00157 Fittings and...
Owners Manual
Page 52
... HAZARD When riding in cold weather. Shift the drive select lever into the neutral position. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 1- EBU14591 OPERATION Starting a cold engine WARNING Indicates a potential hazard that could cause an accident or injury. Apply the rear brake lever. 2. Turn the main switch to "ON" and the engine stop switch to " ". 4. If there is a control or function you...
... HAZARD When riding in cold weather. Shift the drive select lever into the neutral position. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 1- EBU14591 OPERATION Starting a cold engine WARNING Indicates a potential hazard that could cause an accident or injury. Apply the rear brake lever. 2. Turn the main switch to "ON" and the engine stop switch to " ". 4. If there is a control or function you...
Owners Manual
Page 53
... the starter (choke) in reference to inspect the electric circuit. a. However, it does not come on , ask a Yamaha dealer to the figure: Position 1: Cold engine startambient temperature below 5 °C (40 °F). G The engine can be started in any gear if the rear brake lever is applied. NOTE: G When the drive select lever is in the neutral position, the neutral indicator light should...
... the starter (choke) in reference to inspect the electric circuit. a. However, it does not come on , ask a Yamaha dealer to the figure: Position 1: Cold engine startambient temperature below 5 °C (40 °F). G The engine can be started in any gear if the rear brake lever is applied. NOTE: G When the drive select lever is in the neutral position, the neutral indicator light should...
Owners Manual
Page 84
... the possibility of directional control. With the engine idling, return the starter (choke) to come in a loss of an accident. 7-21 Improper use only, and handling maneuvers are more difficult terrain. Remember that this area before trying more difficult to perform on page 6-1 to start to accelerate. Apply the throttle slowly and smoothly. Avoid higher speeds until you are...
... the possibility of directional control. With the engine idling, return the starter (choke) to come in a loss of an accident. 7-21 Improper use only, and handling maneuvers are more difficult terrain. Remember that this area before trying more difficult to perform on page 6-1 to start to accelerate. Apply the throttle slowly and smoothly. Avoid higher speeds until you are...
Owners Manual
Page 105
... the owner's tool kit and low-pressure tire gauge under the seat. The service information included in this manual is intended to put this purpose, except that a torque wrench is also necessary to properly tighten nuts and bolts. WHAT CAN HAPPEN Moving parts can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are...
... the owner's tool kit and low-pressure tire gauge under the seat. The service information included in this manual is intended to put this purpose, except that a torque wrench is also necessary to properly tighten nuts and bolts. WHAT CAN HAPPEN Moving parts can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are...
Owners Manual
Page 107
... Valves* Spark plug Carburetor* Cylinder head cover breather system* Exhaust system* Spark arrester Fuel line* Check valve clearance. G Items marked with an odometer or an hour meter, follow the month maintenance intervals. Adjust if necessary. Check for a long period of time, the month maintenance intervals should be followed. Check breather hose for cracks or damage. Replace if necessary. Tighten if necessary. Check and adjust idle speed/starter...
... Valves* Spark plug Carburetor* Cylinder head cover breather system* Exhaust system* Spark arrester Fuel line* Check valve clearance. G Items marked with an odometer or an hour meter, follow the month maintenance intervals. Adjust if necessary. Check for a long period of time, the month maintenance intervals should be followed. Check breather hose for cracks or damage. Replace if necessary. Tighten if necessary. Check and adjust idle speed/starter...
Owners Manual
Page 108
.... Check toe-in wet or dusty areas.) ITEM ROUTINE Air filter element Engine oil Engine oil filter cartridge Final gear oil Front brake* Rear brake Select lever safety system cable* V-belt* Wheels* Wheel bearing* Front and rear suspension* Steering system* Drive shaft universal joint* Fittings and fasteners* Lights and switches* Clean. Replace every 12 months. Adjust if necessary. Check operation. Correct if necessary. Replace if necessary. Check operation/fluid leakage. (See NOTE page 8-5.) Correct if necessary. Check...
.... Check toe-in wet or dusty areas.) ITEM ROUTINE Air filter element Engine oil Engine oil filter cartridge Final gear oil Front brake* Rear brake Select lever safety system cable* V-belt* Wheels* Wheel bearing* Front and rear suspension* Steering system* Drive shaft universal joint* Fittings and fasteners* Lights and switches* Clean. Replace every 12 months. Adjust if necessary. Check operation. Correct if necessary. Replace if necessary. Check operation/fluid leakage. (See NOTE page 8-5.) Correct if necessary. Check...
Owners Manual
Page 139
..., adjust the brake light switch as follows. 1. Install the panel. 1. To make the brake light come on earlier, turn the adjusting nut in direction b. 3. Adjusting nut 8-35 Remove panel A. (See page 8-6 for panel removal and installation procedures.) 2. Turn the adjusting nut while holding the rear brake light switch in direction a. To make the brake light come on just before braking takes effect. Rear brake light switch 2. EBU12590 Adjusting the rear brake light switch The rear brake light switch, which...
..., adjust the brake light switch as follows. 1. Install the panel. 1. To make the brake light come on earlier, turn the adjusting nut in direction b. 3. Adjusting nut 8-35 Remove panel A. (See page 8-6 for panel removal and installation procedures.) 2. Turn the adjusting nut while holding the rear brake light switch in direction a. To make the brake light come on just before braking takes effect. Rear brake light switch 2. EBU12590 Adjusting the rear brake light switch The rear brake light switch, which...
Owners Manual
Page 140
...: Yamaha chain and cable lube or SAE 10W30 motor oil 8-36 If the cables do not operate smoothly, ask a Yamaha dealer to replace them. WHAT CAN HAPPEN Corrosion can also become frayed or kinked. Replace damaged cables. Operation of control cables becomes damaged. EBU00356 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables. Cables can result when the outer covering...
...: Yamaha chain and cable lube or SAE 10W30 motor oil 8-36 If the cables do not operate smoothly, ask a Yamaha dealer to replace them. WHAT CAN HAPPEN Corrosion can also become frayed or kinked. Replace damaged cables. Operation of control cables becomes damaged. EBU00356 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables. Cables can result when the outer covering...
Owners Manual
Page 146
Spare main fuse 1. 2. 3. 4. 1. Fuse box 2. Main fuse 3. Headlight fuse Ignition fuse Signaling system fuse Spare fuse (× 2) Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Signaling system fuse: 30 A 15 A 15 A 10 A 8-42
Spare main fuse 1. 2. 3. 4. 1. Fuse box 2. Main fuse 3. Headlight fuse Ignition fuse Signaling system fuse Spare fuse (× 2) Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Signaling system fuse: 30 A 15 A 15 A 10 A 8-42
Owners Manual
Page 154
... expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. Block off with a chamois, clean towel or soft absorbent cloth. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A. Make sure the spark plug and all surfaces with a paint brush. Once the majority of wheel bearings, brakes, transmission seals and electrical devices. Use only enough pressure...
... expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. Block off with a chamois, clean towel or soft absorbent cloth. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A. Make sure the spark plug and all surfaces with a paint brush. Once the majority of wheel bearings, brakes, transmission seals and electrical devices. Use only enough pressure...
Owners Manual
Page 156
... prevent moisture from entering. 6. If storing in the spark plug hole and reinstall the spark plug. EBU00530 B. Specified amount: 1 oz of stabilizer to each liter of fuel) NOTE: Use of SAE 10W30 or 20W40 motor oil in a humid or salt-air atmosphere, coat all wheels off the ground. 5. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to be drained instead. 2. Block...
... prevent moisture from entering. 6. If storing in the spark plug hole and reinstall the spark plug. EBU00530 B. Specified amount: 1 oz of stabilizer to each liter of fuel) NOTE: Use of SAE 10W30 or 20W40 motor oil in a humid or salt-air atmosphere, coat all wheels off the ground. 5. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to be drained instead. 2. Block...
Owners Manual
Page 163
Model Fuses: Main fuse Headlight fuse Ignition fuse Signaling system fuse 30 A 15 A 15 A 10 A YFM35BA 10-6
Model Fuses: Main fuse Headlight fuse Ignition fuse Signaling system fuse 30 A 15 A 15 A 10 A YFM35BA 10-6