Owners Manual
Page 7
... MINOR REPAIR ...6-1 PERIODIC MAINTENANCE ...6-1 Owner's tool kit ...6-1 Periodic maintenance chart for the emission control system ...6-3 General maintenance and lubrication chart ...6-4 Removing and installing panels ...6-8 Checking the spark plugs ...6-9 Canister (for California only) ...6-10 Engine oil and oil filter element ...6-11 Final gear oil ...6-13 Cleaning the air filter element ...6-14 Adjusting the carburetors ...6-16 Adjusting the throttle cable free play ...6-16 Adjusting the valve clearance ...6-16 Tires ...6-17 Spoke wheels ...6-19 Accessories and replacement...
... MINOR REPAIR ...6-1 PERIODIC MAINTENANCE ...6-1 Owner's tool kit ...6-1 Periodic maintenance chart for the emission control system ...6-3 General maintenance and lubrication chart ...6-4 Removing and installing panels ...6-8 Checking the spark plugs ...6-9 Canister (for California only) ...6-10 Engine oil and oil filter element ...6-11 Final gear oil ...6-13 Cleaning the air filter element ...6-14 Adjusting the carburetors ...6-16 Adjusting the throttle cable free play ...6-16 Adjusting the valve clearance ...6-16 Tires ...6-17 Spoke wheels ...6-19 Accessories and replacement...
Owners Manual
Page 8
...Replacing the fuses ...6-30 Replacing the headlight bulb ...6-31 Replacing a turn signal light bulb or the tail/brake light bulb ...6-32 Supporting the motorcycle ...6-33 Front wheel ...6-34 Rear wheel ...6-35 Troubleshooting ...6-37 Troubleshooting chart ...6-38 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-3 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED...
...Replacing the fuses ...6-30 Replacing the headlight bulb ...6-31 Replacing a turn signal light bulb or the tail/brake light bulb ...6-32 Supporting the motorcycle ...6-33 Front wheel ...6-34 Rear wheel ...6-35 Troubleshooting ...6-37 Troubleshooting chart ...6-38 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-3 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED...
Owners Manual
Page 10
... approved by road and traffic conditions. • Always signal before turning or changing lanes. Use extra care when riding a motorcycle that has added cargo or accessories. The use only, therefore, it is effective in preventing or reducing abrasions or lacerations. Modifications may cause severe personal injury. Here are the result of the motorcycle. • The passenger should...
... approved by road and traffic conditions. • Always signal before turning or changing lanes. Use extra care when riding a motorcycle that has added cargo or accessories. The use only, therefore, it is effective in preventing or reducing abrasions or lacerations. Modifications may cause severe personal injury. Here are the result of the motorcycle. • The passenger should...
Owners Manual
Page 11
..., or front fender. Keep the following in any way reduce ground clearance or cornering clearance, 1-3 G limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted to aerodynamic effects. Make sure that would impair the performance of your motorcycle. These items, including such cargo as those provided under "Loading" when mounting accessories. Check accessory mounts and cargo...
..., or front fender. Keep the following in any way reduce ground clearance or cornering clearance, 1-3 G limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted to aerodynamic effects. Make sure that would impair the performance of your motorcycle. These items, including such cargo as those provided under "Loading" when mounting accessories. Check accessory mounts and cargo...
Owners Manual
Page 12
... it run for manual type). G G Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. a kerosene heater, or near a flammable source (e.g. If any length of time in another vehicle, make sure that it could cause a dangerous loss of lights or engine power. If it may fall over , gasoline may leak out of the carburetor or fuel tank. If...
... it run for manual type). G G Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. a kerosene heater, or near a flammable source (e.g. If any length of time in another vehicle, make sure that it could cause a dangerous loss of lights or engine power. If it may fall over , gasoline may leak out of the carburetor or fuel tank. If...
Owners Manual
Page 22
... left or right. INSTRUMENT AND CONTROL FUNCTIONS EAU11001 EAU11080 EAU11630 Indicator and warning lights High beam indicator light " " This indicator light comes on when the high beam of the warning light can be checked by turning the key to "ON". High beam indicator light " " Turn signal indicator light " Neutral indicator light " " Engine trouble warning light " " " EAU11020 Turn signal indicator light " " This indicator light flashes when the turn signal switch is switched on when the transmission is defective. Tripmeter...
... left or right. INSTRUMENT AND CONTROL FUNCTIONS EAU11001 EAU11080 EAU11630 Indicator and warning lights High beam indicator light " " This indicator light comes on when the high beam of the warning light can be checked by turning the key to "ON". High beam indicator light " " Turn signal indicator light " Neutral indicator light " " Engine trouble warning light " " " EAU11020 Turn signal indicator light " " This indicator light flashes when the turn signal switch is switched on when the transmission is defective. Tripmeter...
Owners Manual
Page 23
... for starting instructions prior to " ". INSTRUMENT AND CONTROL FUNCTIONS EAU12343 EAU12400 EAU12500 Handlebar switches Left Dimmer switch " / " Set this switch to " " for the high beam and to the center position. However, the turn , push this switch to " " before starting the engine. 1. EAU12710 3 Start switch " " Push this switch to " " to sound the horn. Set this switch to the center position. To signal a left-hand turn signal lights can also be canceled manually by...
... for starting instructions prior to " ". INSTRUMENT AND CONTROL FUNCTIONS EAU12343 EAU12400 EAU12500 Handlebar switches Left Dimmer switch " / " Set this switch to " " for the high beam and to the center position. However, the turn , push this switch to " " before starting the engine. 1. EAU12710 3 Start switch " " Push this switch to " " to sound the horn. Set this switch to the center position. To signal a left-hand turn signal lights can also be canceled manually by...
Owners Manual
Page 27
... be observed to idle too long. 1. Arrow mark positioned over "OFF" With the fuel cock lever in the illustrations. 3 OFF WARNING The exhaust system is equipped with a catalytic converter in the muffler. Use of leaded gasoline will cause unrepairable damage to this position, fuel will extend spark plug life and reduce maintenance costs. G Do not allow the engine to prevent a fire hazard or other...
... be observed to idle too long. 1. Arrow mark positioned over "OFF" With the fuel cock lever in the illustrations. 3 OFF WARNING The exhaust system is equipped with a catalytic converter in the muffler. Use of leaded gasoline will cause unrepairable damage to this position, fuel will extend spark plug life and reduce maintenance costs. G Do not allow the engine to prevent a fire hazard or other...
Owners Manual
Page 32
INSTRUMENT AND CONTROL FUNCTIONS EAU14860 Adjusting the shock absorber assembly 2. G Do not subject the shock absorber to an open the gas cylinder. G Always have a Yamaha dealer service the shock absorber. 3 1. 2. 3. 4. Remove the passenger and rider seats. (See page 3-9.) 3. To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in the owner's tool kit to excessive gas pressure. G Use the special wrench and extension bar included in direction...
INSTRUMENT AND CONTROL FUNCTIONS EAU14860 Adjusting the shock absorber assembly 2. G Do not subject the shock absorber to an open the gas cylinder. G Always have a Yamaha dealer service the shock absorber. 3 1. 2. 3. 4. Remove the passenger and rider seats. (See page 3-9.) 3. To decrease the spring preload and thereby soften the suspension, turn the adjusting ring in the owner's tool kit to excessive gas pressure. G Use the special wrench and extension bar included in direction...
Owners Manual
Page 39
.... Turn the fuel cock lever to preserve the battery. Never start the engine or operate it could contact the ground and distract the operator, resulting in the neutral position. Start the engine by pushing the start switch, wait a few seconds. Shift the transmission into the neutral position. If the sidestand is in a closed area for the ignition circuit cut -off system according to start, release the start switch. NOTE...
.... Turn the fuel cock lever to preserve the battery. Never start the engine or operate it could contact the ground and distract the operator, resulting in the neutral position. Start the engine by pushing the start switch, wait a few seconds. Shift the transmission into the neutral position. If the sidestand is in a closed area for the ignition circuit cut -off system according to start, release the start switch. NOTE...
Owners Manual
Page 41
... shifting. The neutral indicator light should go out. 3. NOTE: To shift the transmission into the neutral position, press the shift pedal down repeatedly until it . Open the throttle part way and gradually release the clutch lever. 7. OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting XVS650 Shifting gears lets you control the amount of engine power available for starting off , and do not tow the motorcycle for long periods of time...
... shifting. The neutral indicator light should go out. 3. NOTE: To shift the transmission into the neutral position, press the shift pedal down repeatedly until it . Open the throttle part way and gradually release the clutch lever. 7. OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting XVS650 Shifting gears lets you control the amount of engine power available for starting off , and do not tow the motorcycle for long periods of time...
Owners Manual
Page 46
... breather hose for cracks or damage. • Replace if necessary. • Adjust synchronization of carburetors. • Check and adjust engine idle speed. • Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary. • Check control system for the emission control system INITIAL No. PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace.
... breather hose for cracks or damage. • Replace if necessary. • Adjust synchronization of carburetors. • Check and adjust engine idle speed. • Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary. • Check control system for the emission control system INITIAL No. PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace.
Owners Manual
Page 66
... the brake light switch as follows. 1. Brake pedal free play The brake pedal free play should measure 20.0-30.0 mm (0.79-1.18 in direction (a). Rear brake light switch adjusting nut The rear brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on earlier, turn the adjusting nut in place. Brake pedal free play adjusting nut 1. PERIODIC MAINTENANCE AND MINOR REPAIR To...
... the brake light switch as follows. 1. Brake pedal free play The brake pedal free play should measure 20.0-30.0 mm (0.79-1.18 in direction (a). Rear brake light switch adjusting nut The rear brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on earlier, turn the adjusting nut in place. Brake pedal free play adjusting nut 1. PERIODIC MAINTENANCE AND MINOR REPAIR To...
Owners Manual
Page 73
... fuse 3. Headlight fuse Signaling system fuse Ignition fuse Carburetor heater fuse Ignitor unit fuse (for California only) Spare fuse Spare fuse (for the individual circuits, are located behind panel B. (See page 6-8.) If a fuse is blown, replace it as follows. 1. EAU23524 Replacing the fuses 1. Spare main fuse The main fuse and the fuse box, which contains the fuses for California only) 6 6-30 Turn the key to "OFF" and turn off the electrical circuit in question. 2. PERIODIC MAINTENANCE...
... fuse 3. Headlight fuse Signaling system fuse Ignition fuse Carburetor heater fuse Ignitor unit fuse (for California only) Spare fuse Spare fuse (for the individual circuits, are located behind panel B. (See page 6-8.) If a fuse is blown, replace it as follows. 1. EAU23524 Replacing the fuses 1. Spare main fuse The main fuse and the fuse box, which contains the fuses for California only) 6 6-30 Turn the key to "OFF" and turn off the electrical circuit in question. 2. PERIODIC MAINTENANCE...
Owners Manual
Page 74
... rating than recommended to avoid causing extensive damage to check if the device operates. 4. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23792 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Headlight fuse: 15.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) ECA10640 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. Headlight bulb holder 6-31 Disconnect the headlight coupler, and then remove the bulb cover...
... rating than recommended to avoid causing extensive damage to check if the device operates. 4. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23792 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Headlight fuse: 15.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) ECA10640 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. Headlight bulb holder 6-31 Disconnect the headlight coupler, and then remove the bulb cover...
Owners Manual
Page 79
... out. 8. Install the final gear case bolts. 3. Install the panel. 6. Final gear case 7. Lift the rear wheel off the ground according to the specified torques. Middle gear universal joint 2. Install the brake rod onto the brake camshaft lever, and then install the brake pedal free play . (See page 6-22.) EWA10660 WARNING 1. PERIODIC MAINTENANCE AND MINOR REPAIR EAU25511 To install the rear wheel 1. Tightening torques: Axle nut: 92 Nm (9.2 m·...
... out. 8. Install the final gear case bolts. 3. Install the panel. 6. Final gear case 7. Lift the rear wheel off the ground according to the specified torques. Middle gear universal joint 2. Install the brake rod onto the brake camshaft lever, and then install the brake pedal free play . (See page 6-22.) EWA10660 WARNING 1. PERIODIC MAINTENANCE AND MINOR REPAIR EAU25511 To install the rear wheel 1. Tightening torques: Axle nut: 92 Nm (9.2 m·...
Owners Manual
Page 82
... hard sponges as all electrical couplers and connectors, including the spark plug caps, are tightly installed. 3. Do not use a quality plastic polishing compound after the engine has cooled down. 2. ucts onto seals, gaskets and wheel axles. Test the product on a small hidden part of the windshield to clean plastic. A rusty exhaust pipe may leave scratches on the windshield. Always rinse the dirt...
... hard sponges as all electrical couplers and connectors, including the spark plug caps, are tightly installed. 3. Do not use a quality plastic polishing compound after the engine has cooled down. 2. ucts onto seals, gaskets and wheel axles. Test the product on a small hidden part of the windshield to clean plastic. A rusty exhaust pipe may leave scratches on the windshield. Always rinse the dirt...
Owners Manual
Page 86
... in) Compression ratio: 9.00 :1 Starting system: Electric starter Lubrication system: Wet sump Final gear oil: Type: SAE80 API GL-4 Hypoid gear oil Quantity: 0.19 L (0.20 US qt) (0.17 Imp.qt) Air filter: Air filter element: Dry element Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 16.0 L (4.23 US gal) (3.52 Imp.gal) Fuel reserve amount: 3.0 L (0.79 US gal) (0.66 Imp.gal) Engine oil: Type: YAMALUBE 4, SAE10W30 or SAE20W40...
... in) Compression ratio: 9.00 :1 Starting system: Electric starter Lubrication system: Wet sump Final gear oil: Type: SAE80 API GL-4 Hypoid gear oil Quantity: 0.19 L (0.20 US qt) (0.17 Imp.qt) Air filter: Air filter element: Dry element Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 16.0 L (4.23 US gal) (3.52 Imp.gal) Fuel reserve amount: 3.0 L (0.79 US gal) (0.66 Imp.gal) Engine oil: Type: YAMALUBE 4, SAE10W30 or SAE20W40...
Owners Manual
Page 88
... light: 12 V, 1.7 W × 1 Turn signal indicator light: 12 V, 1.7 W × 1 Engine trouble warning light: 12 V, 1.7 W × 1 Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) Front brake: Type: Single disc brake Operation: Right hand operation Recommended fluid: DOT 4 Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah 8 Headlight: Bulb type: Halogen bulb Rear brake: Type: Drum brake Operation: Right foot operation Bulb...
... light: 12 V, 1.7 W × 1 Turn signal indicator light: 12 V, 1.7 W × 1 Engine trouble warning light: 12 V, 1.7 W × 1 Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) Front brake: Type: Single disc brake Operation: Right hand operation Recommended fluid: DOT 4 Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah 8 Headlight: Bulb type: Halogen bulb Rear brake: Type: Drum brake Operation: Right foot operation Bulb...
Owners Manual
Page 99
...Main switch/steering lock ...3-1 Maintenance and lubrication, periodic...6-4 Maintenance, emission control system ...6-3 Maintenance, periodic ...6-1 Maintenance record ...9-5 Model label...9-2 D Dimmer switch ...3-3 E Engine break-in ...5-4 Engine oil and oil filter element...6-11 Engine, starting a warm...5-2 Engine stop switch...3-3 Engine trouble warning light ...3-2 T Throttle cable free play, adjusting...6-16 Throttle grip and cable, checking and lubricating ...6-26 Tires...6-17 Tool kit ...6-1 Troubleshooting ...6-37 N Neutral indicator light ...3-2 Noise regulation ...9-4 P Panels...
...Main switch/steering lock ...3-1 Maintenance and lubrication, periodic...6-4 Maintenance, emission control system ...6-3 Maintenance, periodic ...6-1 Maintenance record ...9-5 Model label...9-2 D Dimmer switch ...3-3 E Engine break-in ...5-4 Engine oil and oil filter element...6-11 Engine, starting a warm...5-2 Engine stop switch...3-3 Engine trouble warning light ...3-2 T Throttle cable free play, adjusting...6-16 Throttle grip and cable, checking and lubricating ...6-26 Tires...6-17 Tool kit ...6-1 Troubleshooting ...6-37 N Neutral indicator light ...3-2 Noise regulation ...9-4 P Panels...