Owners Manual
Page 7
... MINOR REPAIR ...6-1 PERIODIC MAINTENANCE ...6-1 Owner's tool kit ...6-1 Periodic maintenance chart for the emission control system ...6-3 General maintenance and lubrication chart ...6-4 Removing and installing panels ...6-8 Checking the spark plugs ...6-9 Canister (for California only) ...6-10 Engine oil and oil filter element ...6-11 Final gear oil ...6-13 Cleaning the air filter element ...6-14 Adjusting the carburetors ...6-16 Adjusting the throttle cable free play ...6-16 Adjusting the valve clearance ...6-16 Tires ...6-17 Spoke wheels ...6-19 Accessories and replacement...
... MINOR REPAIR ...6-1 PERIODIC MAINTENANCE ...6-1 Owner's tool kit ...6-1 Periodic maintenance chart for the emission control system ...6-3 General maintenance and lubrication chart ...6-4 Removing and installing panels ...6-8 Checking the spark plugs ...6-9 Canister (for California only) ...6-10 Engine oil and oil filter element ...6-11 Final gear oil ...6-13 Cleaning the air filter element ...6-14 Adjusting the carburetors ...6-16 Adjusting the throttle cable free play ...6-16 Adjusting the valve clearance ...6-16 Tires ...6-17 Spoke wheels ...6-19 Accessories and replacement...
Owners Manual
Page 8
...Replacing the fuses ...6-30 Replacing the headlight bulb ...6-31 Replacing a turn signal light bulb or the tail/brake light bulb ...6-32 Supporting the motorcycle ...6-33 Front wheel ...6-34 Rear wheel ...6-35 Troubleshooting ...6-37 Troubleshooting chart ...6-38 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-3 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED...
...Replacing the fuses ...6-30 Replacing the headlight bulb ...6-31 Replacing a turn signal light bulb or the tail/brake light bulb ...6-32 Supporting the motorcycle ...6-33 Front wheel ...6-34 Rear wheel ...6-35 Troubleshooting ...6-37 Troubleshooting chart ...6-38 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-3 SPECIFICATIONS ...8-1 CONSUMER INFORMATION ...9-1 Identification numbers ...9-1 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED...
Owners Manual
Page 10
... adding cargo or accessories to this motorcycle not approved by road and traffic conditions. • Always signal before turning or changing lanes. Modifications Modifications made to your motorcycle can see you. To avoid the possibility of the motorcycle is changed. SAFETY INFORMATION wide on a turn due to maintain control of the operator and passenger is important for proper control. • The operator...
... adding cargo or accessories to this motorcycle not approved by road and traffic conditions. • Always signal before turning or changing lanes. Modifications Modifications made to your motorcycle can see you. To avoid the possibility of the motorcycle is changed. SAFETY INFORMATION wide on a turn due to maintain control of the operator and passenger is important for proper control. • The operator...
Owners Manual
Page 11
... large vehicles. • Certain accessories can create a sudden imbalance. These accessories may attempt to minimize imbalance or instability. Make sure to distribute the weight as evenly as possible on this weight limit, keep the following guidelines in any way reduce ground clearance or cornering clearance, 1-3 G limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted...
... large vehicles. • Certain accessories can create a sudden imbalance. These accessories may attempt to minimize imbalance or instability. Make sure to distribute the weight as evenly as possible on this weight limit, keep the following guidelines in any way reduce ground clearance or cornering clearance, 1-3 G limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted...
Owners Manual
Page 12
... water and change your motorcycle in another vehicle, make sure that has adequate ventilation. If any length of an open flame), otherwise it run for manual type). When parking the motorcycle, note the following: • The engine and exhaust system may be hot, therefore, park the motorcycle in a closed area. If it is kept upright and that the fuel cock is turned...
... water and change your motorcycle in another vehicle, make sure that has adequate ventilation. If any length of an open flame), otherwise it run for manual type). When parking the motorcycle, note the following: • The engine and exhaust system may be hot, therefore, park the motorcycle in a closed area. If it is kept upright and that the fuel cock is turned...
Owners Manual
Page 22
... light flashes when the turn signal switch is switched on. INSTRUMENT AND CONTROL FUNCTIONS EAU11001 EAU11080 EAU11630 Indicator and warning lights High beam indicator light " " This indicator light comes on when the high beam of the headlight is pushed to the left or right. Tripmeter reset knob Speedometer Odometer Tripmeter Neutral indicator light " " This indicator light comes on or flashes when an electrical circuit monitoring the engine...
... light flashes when the turn signal switch is switched on. INSTRUMENT AND CONTROL FUNCTIONS EAU11001 EAU11080 EAU11630 Indicator and warning lights High beam indicator light " " This indicator light comes on when the high beam of the headlight is pushed to the left or right. Tripmeter reset knob Speedometer Odometer Tripmeter Neutral indicator light " " This indicator light comes on or flashes when an electrical circuit monitoring the engine...
Owners Manual
Page 23
.... INSTRUMENT AND CONTROL FUNCTIONS EAU12343 EAU12400 EAU12500 Handlebar switches Left Dimmer switch " / " Set this switch to " " for the high beam and to the center position. NOTE: The self-canceling system only operates when the vehicle is equipped with the starter. However, the turn , push this switch to " ". Engine stop switch " / " Set this switch to starting the engine. To signal a left-hand turn signal lights can also be canceled manually by...
.... INSTRUMENT AND CONTROL FUNCTIONS EAU12343 EAU12400 EAU12500 Handlebar switches Left Dimmer switch " / " Set this switch to " " for the high beam and to the center position. NOTE: The self-canceling system only operates when the vehicle is equipped with the starter. However, the turn , push this switch to " ". Engine stop switch " / " Set this switch to starting the engine. To signal a left-hand turn signal lights can also be canceled manually by...
Owners Manual
Page 27
... has cooled down before doing any maintenance work. G Use only unleaded gasoline. G Never park the vehicle near possible fire hazards such as follows and shown in this position when the engine is equipped with a catalytic converter in the muffler. Arrow mark positioned over "OFF" With the fuel cock lever in the illustrations. 3 OFF WARNING The exhaust system is hot after operation. INSTRUMENT AND CONTROL FUNCTIONS knocking...
... has cooled down before doing any maintenance work. G Use only unleaded gasoline. G Never park the vehicle near possible fire hazards such as follows and shown in this position when the engine is equipped with a catalytic converter in the muffler. Arrow mark positioned over "OFF" With the fuel cock lever in the illustrations. 3 OFF WARNING The exhaust system is hot after operation. INSTRUMENT AND CONTROL FUNCTIONS knocking...
Owners Manual
Page 32
... shock absorber contains highly pressurized nitrogen gas. G Do not tamper with or attempt to excessive gas pressure. NOTE: G Align the appropriate notch in poor damping performance. For proper handling, read and understand the following information before handling the shock absorber. Install the passenger and rider seats. 3-12 INSTRUMENT AND CONTROL FUNCTIONS EAU14860 Adjusting the shock absorber assembly 2. To increase the spring preload and thereby harden the suspension, turn...
... shock absorber contains highly pressurized nitrogen gas. G Do not tamper with or attempt to excessive gas pressure. NOTE: G Align the appropriate notch in poor damping performance. For proper handling, read and understand the following information before handling the shock absorber. Install the passenger and rider seats. 3-12 INSTRUMENT AND CONTROL FUNCTIONS EAU14860 Adjusting the shock absorber assembly 2. To increase the spring preload and thereby harden the suspension, turn...
Owners Manual
Page 39
... electrical circuit. 4. Consult a Yamaha dealer regarding any length of time. Start the engine by pushing the start switch, wait a few seconds. ECA11370 WARNING G G Before starting the engine, check the function of the following conditions must be met: G The transmission is in the neutral position, the neutral indicator light should come on page 3-14. Turn the key to "ON" and make sure that the sidestand is adequate ventilation. Turn the starter...
... electrical circuit. 4. Consult a Yamaha dealer regarding any length of time. Start the engine by pushing the start switch, wait a few seconds. ECA11370 WARNING G G Before starting the engine, check the function of the following conditions must be met: G The transmission is in the neutral position, the neutral indicator light should come on page 3-14. Turn the key to "ON" and make sure that the sidestand is adequate ventilation. Turn the starter...
Owners Manual
Page 41
... to shift the transmission into first gear. OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting XVS650 Shifting gears lets you control the amount of engine power available for starting off , and do not coast for long distances. EAU16680 1. Always use the clutch while changing gears to disengage the clutch. 2. Open the throttle gradually, and at the same time, quickly pull the clutch lever in the neutral position, do not tow...
... to shift the transmission into first gear. OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting XVS650 Shifting gears lets you control the amount of engine power available for starting off , and do not coast for long distances. EAU16680 1. Always use the clutch while changing gears to disengage the clutch. 2. Open the throttle gradually, and at the same time, quickly pull the clutch lever in the neutral position, do not tow...
Owners Manual
Page 46
... breather hose for cracks or damage. • Replace if necessary. • Adjust synchronization of carburetors. • Check and adjust engine idle speed. • Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary. • Check control system for the emission control system INITIAL No. PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace.
... breather hose for cracks or damage. • Replace if necessary. • Adjust synchronization of carburetors. • Check and adjust engine idle speed. • Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary. • Check control system for the emission control system INITIAL No. PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for damage. • Replace if necessary. √ √ 3 Spark plugs Replace.
Owners Manual
Page 66
Rear brake light switch 2. If necessary, adjust the brake light switch as follows. 1. PERIODIC MAINTENANCE AND MINOR REPAIR To increase the brake pedal free play, turn the adjusting nut at the brake pedal end. To make the brake light come on later, turn the adjusting nut in direction (b). 6-23 Periodically check the brake pedal free play adjusting nut 1. Rear brake light switch adjusting nut The rear brake light switch, which is activated by the brake pedal...
Rear brake light switch 2. If necessary, adjust the brake light switch as follows. 1. PERIODIC MAINTENANCE AND MINOR REPAIR To increase the brake pedal free play, turn the adjusting nut at the brake pedal end. To make the brake light come on later, turn the adjusting nut in direction (b). 6-23 Periodically check the brake pedal free play adjusting nut 1. Rear brake light switch adjusting nut The rear brake light switch, which is activated by the brake pedal...
Owners Manual
Page 73
EAU23524 Replacing the fuses 1. Turn the key to "OFF" and turn off the electrical circuit in question. 2. PERIODIC MAINTENANCE AND MINOR REPAIR sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. Headlight fuse Signaling system fuse Ignition fuse Carburetor heater fuse Ignitor unit fuse (for California only) Spare fuse Spare fuse (for the individual circuits, are located behind panel B. (See page 6-8.) If a fuse is blown, replace it as follows. 1. Spare main fuse The main fuse and...
EAU23524 Replacing the fuses 1. Turn the key to "OFF" and turn off the electrical circuit in question. 2. PERIODIC MAINTENANCE AND MINOR REPAIR sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. Headlight fuse Signaling system fuse Ignition fuse Carburetor heater fuse Ignitor unit fuse (for California only) Spare fuse Spare fuse (for the individual circuits, are located behind panel B. (See page 6-8.) If a fuse is blown, replace it as follows. 1. Spare main fuse The main fuse and...
Owners Manual
Page 74
... MAINTENANCE AND MINOR REPAIR EAU23792 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Headlight fuse: 15.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) ECA10640 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. Screw 6 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to check if the device operates. 4. If the headlight bulb...
... MAINTENANCE AND MINOR REPAIR EAU23792 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Headlight fuse: 15.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) ECA10640 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. Screw 6 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to check if the device operates. 4. If the headlight bulb...
Owners Manual
Page 79
... WARNING 1. Install the panel. 6. Install the final gear case bolts. 3. Lower the rear wheel so that it is on page 6-33. 8. Bolt 2. Middle gear universal joint 2. PERIODIC MAINTENANCE AND MINOR REPAIR EAU25511 To install the rear wheel 1. Drive shaft After adjusting the brake pedal free play, check the operation of the brake light. 6 2. Final gear case 7. Install the brake torque rod bolt and nut at the brake shoe plate. 5. Install the rear wheel, wheel axle, final gear...
... WARNING 1. Install the panel. 6. Install the final gear case bolts. 3. Lower the rear wheel so that it is on page 6-33. 8. Bolt 2. Middle gear universal joint 2. PERIODIC MAINTENANCE AND MINOR REPAIR EAU25511 To install the rear wheel 1. Drive shaft After adjusting the brake pedal free play, check the operation of the brake light. 6 2. Final gear case 7. Install the brake torque rod bolt and nut at the brake shoe plate. 5. Install the rear wheel, wheel axle, final gear...
Owners Manual
Page 82
... plastic polishing compound after the engine has cooled down. 2. If the windshield is scratched, use strong cleaners or hard sponges as all electrical couplers and connectors, including the spark plug caps, are tightly installed. 3. A rusty exhaust pipe may leave scratches on a small hidden part of the windshield to clean plastic. ucts onto seals, gaskets and wheel axles. Test the product on the...
... plastic polishing compound after the engine has cooled down. 2. If the windshield is scratched, use strong cleaners or hard sponges as all electrical couplers and connectors, including the spark plug caps, are tightly installed. 3. A rusty exhaust pipe may leave scratches on a small hidden part of the windshield to clean plastic. ucts onto seals, gaskets and wheel axles. Test the product on the...
Owners Manual
Page 86
... in) Compression ratio: 9.00 :1 Starting system: Electric starter Lubrication system: Wet sump Final gear oil: Type: SAE80 API GL-4 Hypoid gear oil Quantity: 0.19 L (0.20 US qt) (0.17 Imp.qt) Air filter: Air filter element: Dry element Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 16.0 L (4.23 US gal) (3.52 Imp.gal) Fuel reserve amount: 3.0 L (0.79 US gal) (0.66 Imp.gal) Engine oil: Type: YAMALUBE 4, SAE10W30 or SAE20W40...
... in) Compression ratio: 9.00 :1 Starting system: Electric starter Lubrication system: Wet sump Final gear oil: Type: SAE80 API GL-4 Hypoid gear oil Quantity: 0.19 L (0.20 US qt) (0.17 Imp.qt) Air filter: Air filter element: Dry element Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 16.0 L (4.23 US gal) (3.52 Imp.gal) Fuel reserve amount: 3.0 L (0.79 US gal) (0.66 Imp.gal) Engine oil: Type: YAMALUBE 4, SAE10W30 or SAE20W40...
Owners Manual
Page 88
... light: 12 V, 1.7 W × 1 Turn signal indicator light: 12 V, 1.7 W × 1 Engine trouble warning light: 12 V, 1.7 W × 1 Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) Front brake: Type: Single disc brake Operation: Right hand operation Recommended fluid: DOT 4 Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah 8 Headlight: Bulb type: Halogen bulb Rear brake: Type: Drum brake Operation: Right foot operation Bulb...
... light: 12 V, 1.7 W × 1 Turn signal indicator light: 12 V, 1.7 W × 1 Engine trouble warning light: 12 V, 1.7 W × 1 Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: XVS650 5.0 A (CAL) XVS650A 5.0 A (CAL) XVS650AT 5.0 A (CAL) Front brake: Type: Single disc brake Operation: Right hand operation Recommended fluid: DOT 4 Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.0 Ah 8 Headlight: Bulb type: Halogen bulb Rear brake: Type: Drum brake Operation: Right foot operation Bulb...
Owners Manual
Page 99
...Main switch/steering lock ...3-1 Maintenance and lubrication, periodic...6-4 Maintenance, emission control system ...6-3 Maintenance, periodic ...6-1 Maintenance record ...9-5 Model label...9-2 D Dimmer switch ...3-3 E Engine break-in ...5-4 Engine oil and oil filter element...6-11 Engine, starting a warm...5-2 Engine stop switch...3-3 Engine trouble warning light ...3-2 T Throttle cable free play, adjusting...6-16 Throttle grip and cable, checking and lubricating ...6-26 Tires...6-17 Tool kit ...6-1 Troubleshooting ...6-37 N Neutral indicator light ...3-2 Noise regulation ...9-4 P Panels...
...Main switch/steering lock ...3-1 Maintenance and lubrication, periodic...6-4 Maintenance, emission control system ...6-3 Maintenance, periodic ...6-1 Maintenance record ...9-5 Model label...9-2 D Dimmer switch ...3-3 E Engine break-in ...5-4 Engine oil and oil filter element...6-11 Engine, starting a warm...5-2 Engine stop switch...3-3 Engine trouble warning light ...3-2 T Throttle cable free play, adjusting...6-16 Throttle grip and cable, checking and lubricating ...6-26 Tires...6-17 Tool kit ...6-1 Troubleshooting ...6-37 N Neutral indicator light ...3-2 Noise regulation ...9-4 P Panels...