Owners Manual
Page 6
...injury or death. CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 4 CONTROL FUNCTIONS ...4-1 Main switch ...4-1 Indicator lights ...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever ...4-6 Rear brake lever ...4-6 Parking brake ...4-7 Drive select lever ...4-8 Fuel tank cap ...4-8 Fuel cock ...4-9 Starter (choke)...4-10 Seat ...4-10 2 SAFETY INFORMATION ...2-1 3 DESCRIPTION AND MACHINE IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label ...3-3
...injury or death. CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 4 CONTROL FUNCTIONS ...4-1 Main switch ...4-1 Indicator lights ...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever ...4-6 Rear brake lever ...4-6 Parking brake ...4-7 Drive select lever ...4-8 Fuel tank cap ...4-8 Fuel cock ...4-9 Starter (choke)...4-10 Seat ...4-10 2 SAFETY INFORMATION ...2-1 3 DESCRIPTION AND MACHINE IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label ...3-3
Owners Manual
Page 7
5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-3 Engine and transmission oil ...5-5 Chain ...5-6 Throttle lever ...5-6 Fittings and fasteners ...5-6 Lights ...5-6 Switches ...5-6 Battery ...5-6 Tires ...5-7 How to measure tire pressure ...5-8 Tire wear limit ...5-9 Parking ...6-7 Parking on a slope...6-8 Accessories and loading ...6-9 7 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-6 Riding Your ATV...7-1 Getting to know your ATV ...7-3 Ride ...
5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-3 Engine and transmission oil ...5-5 Chain ...5-6 Throttle lever ...5-6 Fittings and fasteners ...5-6 Lights ...5-6 Switches ...5-6 Battery ...5-6 Tires ...5-7 How to measure tire pressure ...5-8 Tire wear limit ...5-9 Parking ...6-7 Parking on a slope...6-8 Accessories and loading ...6-9 7 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-6 Riding Your ATV...7-1 Getting to know your ATV ...7-3 Ride ...
Owners Manual
Page 8
... AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance/Lubrication ...8-3 Engine oil...8-5 Transmission oil ...8-7 Spark plug inspection ...8-9 Engine and V-belt compartment air filter element cleaning ...8-11 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment ...8-17 Front and rear brake shoe inspection ...8-18 Front brake lever free play adjustment ...8-19 Rear brake adjustment ...8-23 Drive chain slack check ...8-24 Drive chain slack adjustment...8-25 Lubricating the drive chain ...8-27 Draining the V-belt compartment...8-28...
... AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance/Lubrication ...8-3 Engine oil...8-5 Transmission oil ...8-7 Spark plug inspection ...8-9 Engine and V-belt compartment air filter element cleaning ...8-11 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment ...8-17 Front and rear brake shoe inspection ...8-18 Front brake lever free play adjustment ...8-19 Rear brake adjustment ...8-23 Drive chain slack check ...8-24 Drive chain slack adjustment...8-25 Lubricating the drive chain ...8-27 Draining the V-belt compartment...8-28...
Owners Manual
Page 20
Footboard Rear brake lever Parking brake Reverse indicator light Neutral indicator light Front brake lever Throttle lever Main switch Fuel tank cap Handlebar switches NOTE: @0 !9 !8 !7 3-1 The machine you have purchased may differ slightly from those shown in the figures of this manual. EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION q w e r t yu i o !0 !1 !2 !3 !4 !5 !6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Seat Drive select lever Headlight Front cover Front wheel Starter (choke) Fuel cock Rear wheel Tail/brake light Spark arrester 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
Footboard Rear brake lever Parking brake Reverse indicator light Neutral indicator light Front brake lever Throttle lever Main switch Fuel tank cap Handlebar switches NOTE: @0 !9 !8 !7 3-1 The machine you have purchased may differ slightly from those shown in the figures of this manual. EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION q w e r t yu i o !0 !1 !2 !3 !4 !5 !6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Seat Drive select lever Headlight Front cover Front wheel Starter (choke) Fuel cock Rear wheel Tail/brake light Spark arrester 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
Owners Manual
Page 24
... neutral. EBU00045 Neutral indicator light "NEUTRAL" This indicator light comes on when the transmission is in reverse. EBU00043 EBU00053 Indicator lights Handlebar switches w q e w q e 1. Reverse indicator light "REVERSE" 3. Light switch "LIGHTS" 3. STOP" 2. The engine stop switch controls ignition and can be used at all times to "OFF". 4-2 STOP" Make sure that the engine stop switch is turned to stop switch is in an emergency. Engine stop switch "ENG. Engine stop switch "ENG. The engine will not start or run...
... neutral. EBU00045 Neutral indicator light "NEUTRAL" This indicator light comes on when the transmission is in reverse. EBU00043 EBU00053 Indicator lights Handlebar switches w q e w q e 1. Reverse indicator light "REVERSE" 3. Light switch "LIGHTS" 3. STOP" 2. The engine stop switch controls ignition and can be used at all times to "OFF". 4-2 STOP" Make sure that the engine stop switch is turned to stop switch is in an emergency. Engine stop switch "ENG. Engine stop switch "ENG. The engine will not start or run...
Owners Manual
Page 25
... beam and the taillight. The headlight and the taillight can be turned on only when the engine is pushed. EBU00056 EBU12860 Start switch "START" The starter motor cranks the engine when this switch is started. 4-3 Light switch "LIGHTS" Set the switch to the "LO" position to position the engine stop switch "OFF", the starter motor will not start. Set the switch to the "OFF" position to starting engine (see page 6-1 for details). NOTE...
... beam and the taillight. The headlight and the taillight can be turned on only when the engine is pushed. EBU00056 EBU12860 Start switch "START" The starter motor cranks the engine when this switch is started. 4-3 Light switch "LIGHTS" Set the switch to the "LO" position to position the engine stop switch "OFF", the starter motor will not start. Set the switch to the "OFF" position to starting engine (see page 6-1 for details). NOTE...
Owners Manual
Page 26
... throttle is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. EBU00062 Throttle lever Once the engine is running, movement of the throttle lever will return to an idle any time the hand is removed from the throttle lever. Regulate the speed of throttle. Before starting the engine, check the throttle to be hard to operate, making it is operating smoothly. Correct the problem...
... throttle is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. EBU00062 Throttle lever Once the engine is running, movement of the throttle lever will return to an idle any time the hand is removed from the throttle lever. Regulate the speed of throttle. Before starting the engine, check the throttle to be hard to operate, making it is operating smoothly. Correct the problem...
Owners Manual
Page 34
... this machine, check the following points: ITEM Brakes Fuel Engine oil and transmission oil Drive chain Throttle Wheels and tires Fittings and fasteners Battery Lights and switches ROUTINE • Check operation, condition and free play. • Adjust if necessary. • Check fuel level. • Fill with fuel if necessary. • Check oil level. • Fill with oil if necessary. • Check chain slack and condition. • Adjust if necessary. • Check...
... this machine, check the following points: ITEM Brakes Fuel Engine oil and transmission oil Drive chain Throttle Wheels and tires Fittings and fasteners Battery Lights and switches ROUTINE • Check operation, condition and free play. • Adjust if necessary. • Check fuel level. • Fill with fuel if necessary. • Check oil level. • Fill with oil if necessary. • Check chain slack and condition. • Adjust if necessary. • Check...
Owners Manual
Page 35
...starting out to inspect the ATV before operating. EBU00472 qWARNING POTENTIAL HAZARD Failure to make sure the ATV is in safe operating condition. Front and rear brakes 1. If the free play in the Owner's Manual. If the brakes do not provide proper braking performance, inspect the brakes for correct free play is applied. Always follow the inspection and maintenance procedures and schedules... the possibility of the levers. Failure to make sure they are working properly. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it . (See pages 8-19-8-23.) Check operation of...
...starting out to inspect the ATV before operating. EBU00472 qWARNING POTENTIAL HAZARD Failure to make sure the ATV is in safe operating condition. Front and rear brakes 1. If the free play in the Owner's Manual. If the brakes do not provide proper braking performance, inspect the brakes for correct free play is applied. Always follow the inspection and maintenance procedures and schedules... the possibility of the levers. Failure to make sure they are working properly. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it . (See pages 8-19-8-23.) Check operation of...
Owners Manual
Page 36
... ATV if you find any problem with improperly operating brakes. Fuel level Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: Total: 7L (1.54 Imp gal, 1.8 US gal) Reserve: 1.3L (0.29 Imp gal, 0.34 US gal) 5-3 Filler tube 2. WHAT CAN HAPPEN You could lose braking ability, which could lead to... qWARNING POTENTIAL HAZARD Riding with the brakes. Fuel Make sure there is sufficient gasoline in this manual, have the ATV inspected by a Yamaha dealer. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. If a problem cannot be corrected by the adjustment ...
... ATV if you find any problem with improperly operating brakes. Fuel level Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: Total: 7L (1.54 Imp gal, 1.8 US gal) Reserve: 1.3L (0.29 Imp gal, 0.34 US gal) 5-3 Filler tube 2. WHAT CAN HAPPEN You could lose braking ability, which could lead to... qWARNING POTENTIAL HAZARD Riding with the brakes. Fuel Make sure there is sufficient gasoline in this manual, have the ATV inspected by a Yamaha dealer. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. If a problem cannot be corrected by the adjustment ...
Owners Manual
Page 37
... leaded gasoline will give you longer spark plug life and reduced maintenance cost. If knocking or pinging occurs, use of gasohol; cC Use only unleaded gasoline. Your Yamaha engine has been designed to spill fuel, especially on the engine or exhaust pipe. If the fuel tank is not recommended by Yamaha because it heats up any spilled fuel immediately. Gasohol containing ethanol can cause...
... leaded gasoline will give you longer spark plug life and reduced maintenance cost. If knocking or pinging occurs, use of gasohol; cC Use only unleaded gasoline. Your Yamaha engine has been designed to spill fuel, especially on the engine or exhaust pipe. If the fuel tank is not recommended by Yamaha because it heats up any spilled fuel immediately. Gasohol containing ethanol can cause...
Owners Manual
Page 38
... engine/transmission oil classification: API Service SE, SF, SG type or higher Engine oil quantity: Periodic oil change: 1.25 L (1.10 Imp qt, 1.32 US qt) Total amount: 1.45 L (1.28 Imp qt, 1.53 US qt) Transmission oil quantity: Total amount: 0.6 L (0.53 Imp qt, 0.63 US qt) 5-5 Passenger car motor oils (often labeled " ENERGY CONSERVING II") contain anti-friction additives which will cause clutch and/or starter clutch slippage...
... engine/transmission oil classification: API Service SE, SF, SG type or higher Engine oil quantity: Periodic oil change: 1.25 L (1.10 Imp qt, 1.32 US qt) Total amount: 1.45 L (1.28 Imp qt, 1.53 US qt) Transmission oil quantity: Total amount: 0.6 L (0.53 Imp qt, 0.63 US qt) 5-5 Passenger car motor oils (often labeled " ENERGY CONSERVING II") contain anti-friction additives which will cause clutch and/or starter clutch slippage...
Owners Manual
Page 39
... in working condition. Lubricate and adjust the chain as necessary for proper operation. EBU11700 Throttle lever Check to the idle position when released. Battery Check fluid level and fill if necessary. Use only distilled water if refilling is necessary. (See pages 8-31-8-33.) 5-6 Have a Yamaha dealer repair as necessary. (See pages 8-22-8-25 for details.) EBU01083 Lights Check the headlight and tail/brake light to the Service Manual...
... in working condition. Lubricate and adjust the chain as necessary for proper operation. EBU11700 Throttle lever Check to the idle position when released. Battery Check fluid level and fill if necessary. Use only distilled water if refilling is necessary. (See pages 8-31-8-33.) 5-6 Have a Yamaha dealer repair as necessary. (See pages 8-22-8-25 for details.) EBU01083 Lights Check the headlight and tail/brake light to the Service Manual...
Owners Manual
Page 43
... injury or death. Turn the fuel cock to an accident or collision. Shift the drive select lever to "RUN". 4. Turn the main switch to "ON" and the engine stop switch to neutral. 6 qWARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 Set the parking brake. 2. If there is a control or function you...
... injury or death. Turn the fuel cock to an accident or collision. Shift the drive select lever to "RUN". 4. Turn the main switch to "ON" and the engine stop switch to neutral. 6 qWARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 Set the parking brake. 2. If there is a control or function you...
Owners Manual
Page 49
Turn the fuel cock to "OFF" and apply the parking brake. 1 1. Locked position 6-7 After break-in: 8 Avoid prolonged full throttle operation. Vary speeds occasionally. Parking When parking, stop the engine and shift into neutral. EBU00211 10-20 hours: 8 Avoid prolonged operation above 3/4 throttle. Rev the machine freely through the gears but do not use full throttle at any time.
Turn the fuel cock to "OFF" and apply the parking brake. 1 1. Locked position 6-7 After break-in: 8 Avoid prolonged full throttle operation. Vary speeds occasionally. Parking When parking, stop the engine and shift into neutral. EBU00211 10-20 hours: 8 Avoid prolonged operation above 3/4 throttle. Rev the machine freely through the gears but do not use full throttle at any time.
Owners Manual
Page 75
.... Once it has warmed up you are more difficult terrain. If the throttle is free of directional control. Make sure that the engine and exhaust pipe will start the engine. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area is applied too abruptly, the front wheels may lift off the ground resulting in contact with your ATV.
.... Once it has warmed up you are more difficult terrain. If the throttle is free of directional control. Make sure that the engine and exhaust pipe will start the engine. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area is applied too abruptly, the front wheels may lift off the ground resulting in contact with your ATV.
Owners Manual
Page 96
... along with machine service. WHAT CAN HAPPEN Moving parts can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are not familiar with the owner's tool kit under the seat. The most efficient condition possible. Low-pressure tire gauge Owner's manual 3. Have a Yamaha dealer perform service if you are recommended to put this owner's manual and low-pressure tire gauge in the safest...
... along with machine service. WHAT CAN HAPPEN Moving parts can start fires. HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are not familiar with the owner's tool kit under the seat. The most efficient condition possible. Low-pressure tire gauge Owner's manual 3. Have a Yamaha dealer perform service if you are recommended to put this owner's manual and low-pressure tire gauge in the safest...
Owners Manual
Page 123
... a Yamaha dealer to drive slowly until the V-belt becomes dry. If slipping is driven in water, remove the drain screw on the bottom of controls could be restricted, which could cause an accident or injury. Cables can result when the outer covering of control cables becomes damaged. Replace damaged cables. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil...
... a Yamaha dealer to drive slowly until the V-belt becomes dry. If slipping is driven in water, remove the drain screw on the bottom of controls could be restricted, which could cause an accident or injury. Cables can result when the outer covering of control cables becomes damaged. Replace damaged cables. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil...
Owners Manual
Page 137
...-toget-at places. 5. Once the majority of wheel bearings, brakes, transmission seals and electrical devices. Make sure the spark plug and all surfaces with a paint brush. cC Excessive water pressure may be used. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. Dry the chain and lubricate it to do the job...
...-toget-at places. 5. Once the majority of wheel bearings, brakes, transmission seals and electrical devices. Make sure the spark plug and all surfaces with a paint brush. cC Excessive water pressure may be used. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin-operated car washers. 4. Dry the chain and lubricate it to do the job...
Owners Manual
Page 139
... a month. Do not store the battery in a dry place and recharge it . NOTE: Make any rubber parts or the seat cover. Specified amount: 1 oz of stabilizer to each gallon of fuel (or 7.5 cc of stabilizer to raise all control cables. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to drain the fuel system. Store it in an excessively...
... a month. Do not store the battery in a dry place and recharge it . NOTE: Make any rubber parts or the seat cover. Specified amount: 1 oz of stabilizer to each gallon of fuel (or 7.5 cc of stabilizer to raise all control cables. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to drain the fuel system. Store it in an excessively...