Owners Manual
Page 6
...injury or death. CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 4 CONTROL FUNCTIONS ...4-1 Main switch ...4-1 Indicator lights ...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever ...4-6 Rear brake lever ...4-6 Parking brake ...4-7 Drive select lever ...4-8 Fuel tank cap ...4-8 Fuel cock ...4-9 Starter (choke)...4-10 Seat ...4-10 2 SAFETY INFORMATION ...2-1 3 DESCRIPTION AND MACHINE IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label ...3-3
...injury or death. CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 4 CONTROL FUNCTIONS ...4-1 Main switch ...4-1 Indicator lights ...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever ...4-6 Rear brake lever ...4-6 Parking brake ...4-7 Drive select lever ...4-8 Fuel tank cap ...4-8 Fuel cock ...4-9 Starter (choke)...4-10 Seat ...4-10 2 SAFETY INFORMATION ...2-1 3 DESCRIPTION AND MACHINE IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label ...3-3
Owners Manual
Page 7
5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-3 Engine and transmission oill...5-5 Chain ...5-6 Throttle lever ...5-6 Fittings and fasteners ...5-6 Lights ...5-6 Switches ...5-6 Battery ...5-6 Tires ...5-7 How to measure tire pressure ...5-8 Tire wear limit ...5-9 Parking ...6-7 Parking on a slope...6-8 Accessories and loading ...6-9 7 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-6 Riding Your ATV...7-1 Getting to know your ATV ...7-3 Ride ...
5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-3 Engine and transmission oill...5-5 Chain ...5-6 Throttle lever ...5-6 Fittings and fasteners ...5-6 Lights ...5-6 Switches ...5-6 Battery ...5-6 Tires ...5-7 How to measure tire pressure ...5-8 Tire wear limit ...5-9 Parking ...6-7 Parking on a slope...6-8 Accessories and loading ...6-9 7 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-6 Riding Your ATV...7-1 Getting to know your ATV ...7-3 Ride ...
Owners Manual
Page 8
... AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance/Lubrication ...8-3 Engine oil...8-5 Transmission oil ...8-7 Spark plug inspection ...8-9 Engine and V-bet compartment air filter element cleaning ...8-11 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment ...8-17 Front and rear brake shoe inspection ...8-18 Front brake lever free play adjustment ...8-19 Rear brake adjustment ...8-23 Drive chain slack check ...8-24 Drive chain slack adjustment...8-25 Lublicating the drive chain ...8-27 Draining the V-belt compartment...8-28...
... AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance/Lubrication ...8-3 Engine oil...8-5 Transmission oil ...8-7 Spark plug inspection ...8-9 Engine and V-bet compartment air filter element cleaning ...8-11 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment ...8-17 Front and rear brake shoe inspection ...8-18 Front brake lever free play adjustment ...8-19 Rear brake adjustment ...8-23 Drive chain slack check ...8-24 Drive chain slack adjustment...8-25 Lublicating the drive chain ...8-27 Draining the V-belt compartment...8-28...
Owners Manual
Page 20
EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION q w e r t yu i o !0 !1 !2 !3 !4 !5 !6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Seat Drive select lever Headlight Front cover Front wheel Starter (choke) Fuel cock Rear wheel Tail/brake light Spark arrester 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Footboard Rear brake lever Parking brake Reverse indicator light Neutral indicator light Front brake lever Throttle lever Main switch Fuel tank cap Handlebar switches NOTE: @0 !9 !8 !7 3-1 The machine you have purchased may differ slightly from those shown in the figures of this manual.
EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION q w e r t yu i o !0 !1 !2 !3 !4 !5 !6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Seat Drive select lever Headlight Front cover Front wheel Starter (choke) Fuel cock Rear wheel Tail/brake light Spark arrester 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Footboard Rear brake lever Parking brake Reverse indicator light Neutral indicator light Front brake lever Throttle lever Main switch Fuel tank cap Handlebar switches NOTE: @0 !9 !8 !7 3-1 The machine you have purchased may differ slightly from those shown in the figures of this manual.
Owners Manual
Page 24
... reverse. The engine stop switch controls ignition and can be used at all times to "OFF". 4-2 Neutral lindicator light "NEUTRAL" EBU00044 1. Start switch "START" EBU00054 Reverse indicator light "REVERSE" This indicator light comes on when the transmission is in an emergency. EBU00043 EBU00053 Indicator lights Handlebar switches w q e w q e 1. Lights switch "LIGHTS" 3. STOP" Make sure that the engine stop switch is in neutral. The engine will not start or run when the engine stop switch is turned to stop switch "ENG...
... reverse. The engine stop switch controls ignition and can be used at all times to "OFF". 4-2 Neutral lindicator light "NEUTRAL" EBU00044 1. Start switch "START" EBU00054 Reverse indicator light "REVERSE" This indicator light comes on when the transmission is in an emergency. EBU00043 EBU00053 Indicator lights Handlebar switches w q e w q e 1. Lights switch "LIGHTS" 3. STOP" Make sure that the engine stop switch is in neutral. The engine will not start or run when the engine stop switch is turned to stop switch "ENG...
Owners Manual
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... to switch off the headlight and the tail/brake light. NOTE: If the starter switch is pushed. cC See starting engine (see page 6-1 for details). To start . EBU00056 EBU01128 Start switch "START" The starter motor cranks the engine when this switch is pushed with the main switch "ON" and the engine stop switch at "RUN". NOTE: The headlight and the tail/brake light can be sure to switch on the high beam and the tail/brake light. Turn the switch to...
... to switch off the headlight and the tail/brake light. NOTE: If the starter switch is pushed. cC See starting engine (see page 6-1 for details). To start . EBU00056 EBU01128 Start switch "START" The starter motor cranks the engine when this switch is pushed with the main switch "ON" and the engine stop switch at "RUN". NOTE: The headlight and the tail/brake light can be sure to switch on the high beam and the tail/brake light. Turn the switch to...
Owners Manual
Page 26
... idle position as soon as the lever is released. If it returns to . Throttle lever Regulate the speed of the throttle lever will return to operate, making it is operating smoothly. EBU00062 Throttle lever Once the engine is running, movement of the machine by varying the throttle position. qWARNING POTENTIAL HAZARD Malfunction of the throttle lever before riding the ATV. Before starting...
... idle position as soon as the lever is released. If it returns to . Throttle lever Regulate the speed of the throttle lever will return to operate, making it is operating smoothly. EBU00062 Throttle lever Once the engine is running, movement of the machine by varying the throttle position. qWARNING POTENTIAL HAZARD Malfunction of the throttle lever before riding the ATV. Before starting...
Owners Manual
Page 35
... of an accident or equipment damage. Brake operation Test the brakes at slow speed after starting out to properly maintain the ATV. Always follow the inspection and maintenance procedures and schedules described in the brake levers. EBU00472 qWARNING POTENTIAL HAZARD Failure to make sure they are working properly. If not, have the machine inspected by a Yamaha dealer. 2. Front and rear brakes 1.
... of an accident or equipment damage. Brake operation Test the brakes at slow speed after starting out to properly maintain the ATV. Always follow the inspection and maintenance procedures and schedules described in the brake levers. EBU00472 qWARNING POTENTIAL HAZARD Failure to make sure they are working properly. If not, have the machine inspected by a Yamaha dealer. 2. Front and rear brakes 1.
Owners Manual
Page 36
...is sufficient gasoline in this manual, have the ATV inspected by a Yamaha dealer. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Fuel level Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: Total: 7L (1.54 ...Imp gal, 1.8 US gal) Reserve: 1.3L (0.29 Imp gal, 0.34 US gal) 5-3 WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. If a problem...
...is sufficient gasoline in this manual, have the ATV inspected by a Yamaha dealer. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Fuel level Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: Total: 7L (1.54 ...Imp gal, 1.8 US gal) Reserve: 1.3L (0.29 Imp gal, 0.34 US gal) 5-3 WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. If a problem...
Owners Manual
Page 37
... cause a fire and severe injury. Fuel expands when it may cause fuel system damage or vehicle performance problems. qWARNING POTENTIAL HAZARD Improper care when refueling. Your Yamaha engine has been designed to the exhaust system. If knocking or pinging occurs, use regular unleaded gasoline with a pump octane number ... spark plug life and reduced maintenance cost. Be sure the fuel tank cap is overfilled, fuel could spill out due to spill fuel, especially on the engine or exhaust pipe. HOW TO AVOID THE HAZARD Do not overfill the fuel tank. Be careful not to heat from the engine or...
... cause a fire and severe injury. Fuel expands when it may cause fuel system damage or vehicle performance problems. qWARNING POTENTIAL HAZARD Improper care when refueling. Your Yamaha engine has been designed to the exhaust system. If knocking or pinging occurs, use regular unleaded gasoline with a pump octane number ... spark plug life and reduced maintenance cost. Be sure the fuel tank cap is overfilled, fuel could spill out due to spill fuel, especially on the engine or exhaust pipe. HOW TO AVOID THE HAZARD Do not overfill the fuel tank. Be careful not to heat from the engine or...
Owners Manual
Page 38
...° 130°F cC Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils (often labeled " ENERGY CONSERVING II ") contain anti-friction additives which will cause clutch and/or starter clutch slippage, resulting in reduced component life and poor engine performance. EBU01116 Engine and transmission oil Make sure the engine and transmission oil is at the specified level. YAMALUBE 4 (20W40...
...° 130°F cC Be sure to use motor oils that do not contain anti-friction modifiers. Passenger car motor oils (often labeled " ENERGY CONSERVING II ") contain anti-friction additives which will cause clutch and/or starter clutch slippage, resulting in reduced component life and poor engine performance. EBU01116 Engine and transmission oil Make sure the engine and transmission oil is at the specified level. YAMALUBE 4 (20W40...
Owners Manual
Page 39
... Service Manual for correct tightening torque. EBU01162 Switches Check the operation of all switches. Battery Check fluid level and fill if necessary. Take the machine to a Yamaha dealer or refer to see that the throttle lever operates correctly. Use only distilled water if refilling is necessary. (See pages 8-29 - 8-31.) 5-6 Repair as necessary for proper operation. Lubricate and adjust the chain...
... Service Manual for correct tightening torque. EBU01162 Switches Check the operation of all switches. Battery Check fluid level and fill if necessary. Take the machine to a Yamaha dealer or refer to see that the throttle lever operates correctly. Use only distilled water if refilling is necessary. (See pages 8-29 - 8-31.) 5-6 Repair as necessary for proper operation. Lubricate and adjust the chain...
Owners Manual
Page 43
... Owner ' s Manual carefully. Starting a cold engine qWARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. WHAT CAN HAPPEN You could be unable to control the ATV, which could lead to neutral. 6 qWARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 Set the parking brake. 2. If there is a control...
... Owner ' s Manual carefully. Starting a cold engine qWARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. WHAT CAN HAPPEN You could be unable to control the ATV, which could lead to neutral. 6 qWARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 Set the parking brake. 2. If there is a control...
Owners Manual
Page 49
Parking When parking, stop the engine and shift into neutral. Turn the fuel cock to "OFF" and apply the parking brake. Vary speeds occasionally. Lock plate 6-7 EBU00211 2. 10 - 20 hours: Avoid prolonged operation above 3/4 throttle. After break-in: Avoid prolonged full throttle operation. Rev the machine freely through the gears but do not use full throttle at any time. 3. q 1.
Parking When parking, stop the engine and shift into neutral. Turn the fuel cock to "OFF" and apply the parking brake. Vary speeds occasionally. Lock plate 6-7 EBU00211 2. 10 - 20 hours: Avoid prolonged operation above 3/4 throttle. After break-in: Avoid prolonged full throttle operation. Rev the machine freely through the gears but do not use full throttle at any time. 3. q 1.
Owners Manual
Page 75
... Avoid higher speeds until you are thoroughly familiar with your ATV. You should practice control of directional control. Once it has warmed up you will start the engine. With the engine idling, return the starter knob to come in this area is applied too abruptly, the front wheels may lift off the ground resulting in a loss of the throttle, brakes, shifting procedures, and turning techniques...
... Avoid higher speeds until you are thoroughly familiar with your ATV. You should practice control of directional control. Once it has warmed up you will start the engine. With the engine idling, return the starter knob to come in this area is applied too abruptly, the front wheels may lift off the ground resulting in a loss of the throttle, brakes, shifting procedures, and turning techniques...
Owners Manual
Page 96
... lubrication are not familiar with the owner's tool kit under the seat. Owner's manual 3. Safety is running. WHAT CAN HAPPEN Moving parts can start fires. q e w 1. Low-pressure tire gauge EBU00257 qWARNING POTENTIAL HAZARD Servicing an engine while it is an obligation of the body, causing injury. Tool kit 2. Have a Yamaha dealer perform service if you are explained on the following pages. EBU00515 PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection, adjustment and...
... lubrication are not familiar with the owner's tool kit under the seat. Owner's manual 3. Safety is running. WHAT CAN HAPPEN Moving parts can start fires. q e w 1. Low-pressure tire gauge EBU00257 qWARNING POTENTIAL HAZARD Servicing an engine while it is an obligation of the body, causing injury. Tool kit 2. Have a Yamaha dealer perform service if you are explained on the following pages. EBU00515 PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection, adjustment and...
Owners Manual
Page 98
... fuel hose for cracks or damage. • Replace if necessary. • Replace (warm engine before draining). • Clean. • Replace if necessary. • Check and adjust slack/alignment/clean/lube. • Check oil level/oil leakage. • Replace every 12 months. 8-3 1 1 1 1 1 EVERY 1 year 1 1 1 3 6 6 month months months months 1 1 1 1 1 1 1 Valves* Spark plug Air filter element (for engine and V-belt compartment) Carburetor* Cylinder head cover breather system* Exhaust system* Spark arrester Fuel line* Engine oil Oil strainer* Drive chain Transmission oil...
... fuel hose for cracks or damage. • Replace if necessary. • Replace (warm engine before draining). • Clean. • Replace if necessary. • Check and adjust slack/alignment/clean/lube. • Check oil level/oil leakage. • Replace every 12 months. 8-3 1 1 1 1 1 EVERY 1 year 1 1 1 3 6 6 month months months months 1 1 1 1 1 1 1 Valves* Spark plug Air filter element (for engine and V-belt compartment) Carburetor* Cylinder head cover breather system* Exhaust system* Spark arrester Fuel line* Engine oil Oil strainer* Drive chain Transmission oil...
Owners Manual
Page 123
... can result when the outer covering of control cables becomes damaged. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil 8-28 q 1. Drain screw Operation of compartment and drain the water. If the cables do not operate smoothly, ask a Yamaha dealer to inspect. EBU00355 EBU00356 Draining the V-belt compartment If water leaks into the V-belt compartment such as when the...
... can result when the outer covering of control cables becomes damaged. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil 8-28 q 1. Drain screw Operation of compartment and drain the water. If the cables do not operate smoothly, ask a Yamaha dealer to inspect. EBU00355 EBU00356 Draining the V-belt compartment If water leaks into the V-belt compartment such as when the...
Owners Manual
Page 137
... a garden hose. Rinse the machine off with a paint brush. Dry the chain and lubricate it to do the job. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Do not apply degreaser to prevent water entry. EBU00417 CLEANING...
... a garden hose. Rinse the machine off with a paint brush. Dry the chain and lubricate it to do the job. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Do not apply degreaser to prevent water entry. EBU00417 CLEANING...
Owners Manual
Page 139
... of fuel) 3. 4. 5. 6. 7. Consult a Yamaha dealer if the fuel system needs to each gallon of fuel (or 7.5 cc of oil. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to guard against deterioration. If storing in an excessively warm or cold place (less than 30°C (90°F)). Remove the battery and charge it in the spark plug hole and reinstall the spark plug. Clean the drive chain...
... of fuel) 3. 4. 5. 6. 7. Consult a Yamaha dealer if the fuel system needs to each gallon of fuel (or 7.5 cc of oil. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to guard against deterioration. If storing in an excessively warm or cold place (less than 30°C (90°F)). Remove the battery and charge it in the spark plug hole and reinstall the spark plug. Clean the drive chain...