Owners Manual
Page 6
... THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever...4-6 Rear brake pedal and lever ...4-6 Parking brake...4-8 Shift pedal ...4-9 Drive select lever ...4-9 Recoil starter...4-10 Fuel tank cap ...4-11 Fuel cock...4-12 Starter (choke) ...4-13 Seat...4-14...
... THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever...4-6 Rear brake pedal and lever ...4-6 Parking brake...4-8 Shift pedal ...4-9 Drive select lever ...4-9 Recoil starter...4-10 Fuel tank cap ...4-11 Fuel cock...4-12 Starter (choke) ...4-13 Seat...4-14...
Owners Manual
Page 7
... PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-8 Switches...5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate: ...6-6 To decelerate: ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING...
... PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-8 Switches...5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate: ...6-6 To decelerate: ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING...
Owners Manual
Page 8
... PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter cleaning ...8-12 Carburetor adjustment...8-15 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment...8-16 Front brake pad inspection...8-17 Rear brake shoe inspection ...8-17 Brake fluid level inspection...8-18 Brake fluid replacement...8-19 Front brake adjustment ...8-19 Rear brake adjustment...8-21 Adjusting the rear brake light switch...8-23 Clutch adjustment...
... PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter cleaning ...8-12 Carburetor adjustment...8-15 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment...8-16 Front brake pad inspection...8-17 Rear brake shoe inspection ...8-17 Brake fluid level inspection...8-18 Brake fluid replacement...8-19 Front brake adjustment ...8-19 Rear brake adjustment...8-21 Adjusting the rear brake light switch...8-23 Clutch adjustment...
Owners Manual
Page 20
Recoil starter Tail/brake light Rear wheel Shift pedal Drive select lever Rear brake lever Parking brake Main switch Front brake lever Throttle lever Handlebar switches NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 Spark arrester Rear carrier Seat Fuel tank cap Front carrier Brake pedal Rear brake light switch Front wheel Headlight Fuel cock Starter (choke) 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. EBU00032 1- DESCRIPTION AND MACHINE IDENTIFICATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Recoil starter Tail/brake light Rear wheel Shift pedal Drive select lever Rear brake lever Parking brake Main switch Front brake lever Throttle lever Handlebar switches NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 Spark arrester Rear carrier Seat Fuel tank cap Front carrier Brake pedal Rear brake light switch Front wheel Headlight Fuel cock Starter (choke) 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. EBU00032 1- DESCRIPTION AND MACHINE IDENTIFICATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Owners Manual
Page 24
... in reverse. Start switch "START" EBU00602 Reverse indicator light "R" This indicator light comes on when the transmission is turned to stop switch controls ignition and can be used at all times to "OFF". EBU00603 EBU00054 Neutral indicator light "N" This indicator light comes on when the transmission is in neutral. 4-2 Engine stop switch "ENG.STOP" 3. Light switch "LIGHTS" 2. The engine will not start or run when the engine stop switch is in the "RUN" position. Reverse indicator light "R" 2. Neutral indicator light "N" 1.
... in reverse. Start switch "START" EBU00602 Reverse indicator light "R" This indicator light comes on when the transmission is turned to stop switch controls ignition and can be used at all times to "OFF". EBU00603 EBU00054 Neutral indicator light "N" This indicator light comes on when the transmission is in neutral. 4-2 Engine stop switch "ENG.STOP" 3. Light switch "LIGHTS" 2. The engine will not start or run when the engine stop switch is in the "RUN" position. Reverse indicator light "R" 2. Neutral indicator light "N" 1.
Owners Manual
Page 25
... EBU01076 Start switch "START" The starter motor cranks the engine when this should happen, remove the battery and recharge it. _ 4-3 If this switch is pushed with the main switch "ON" and the engine stop switch at "RUN". _ _ CAUTION: _ Do not use the headlights with the engine turned off the headlights and the tail/brake light. To start . The battery may discharge to switch on the high beam and the tail/brake light. CAUTION: _ See starting instructions...
... EBU01076 Start switch "START" The starter motor cranks the engine when this should happen, remove the battery and recharge it. _ 4-3 If this switch is pushed with the main switch "ON" and the engine stop switch at "RUN". _ _ CAUTION: _ Do not use the headlights with the engine turned off the headlights and the tail/brake light. To start . The battery may discharge to switch on the high beam and the tail/brake light. CAUTION: _ See starting instructions...
Owners Manual
Page 26
Correct the problem before you start the engine. Throttle lever 4-4 Before starting the engine, check the throttle to be hard to operate, making it is released. WHAT CAN HAPPEN The throttle could cause an accident. Because the throttle is spring-loaded, the machine will decelerate, and the engine will return to the idle position as soon as the lever is operating smoothly. WARNING POTENTIAL HAZARD...
Correct the problem before you start the engine. Throttle lever 4-4 Before starting the engine, check the throttle to be hard to operate, making it is released. WHAT CAN HAPPEN The throttle could cause an accident. Because the throttle is spring-loaded, the machine will decelerate, and the engine will return to the idle position as soon as the lever is operating smoothly. WARNING POTENTIAL HAZARD...
Owners Manual
Page 43
WARNING POTENTIAL HAZARD Riding with the brakes. Do not ride the ATV if you find any problem with improperly operating brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. 5-4 WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride.
WARNING POTENTIAL HAZARD Riding with the brakes. Do not ride the ATV if you find any problem with improperly operating brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have a Yamaha dealer check for the cause. 5-4 WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride.
Owners Manual
Page 47
... gear oils may be used for all switches. EBU00499 Battery Check fluid level and fill if necessary. EBU01082 EBU01083 Throttle lever Check to the idle position when released. Take the machine to a Yamaha dealer or refer to make sure they are in working condition. Use only distilled water if refilling is necessary. (See pages 8-29-8-31.) EBU00991 Lights Check the headlights and tail/brake light to the Service Manual...
... gear oils may be used for all switches. EBU00499 Battery Check fluid level and fill if necessary. EBU01082 EBU01083 Throttle lever Check to the idle position when released. Take the machine to a Yamaha dealer or refer to make sure they are in working condition. Use only distilled water if refilling is necessary. (See pages 8-29-8-31.) EBU00991 Lights Check the headlights and tail/brake light to the Service Manual...
Owners Manual
Page 52
... function you begin riding. 1. Turn the fuel cock to "RUN". 4. WARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 EBU00161 EBU00500 OPERATION WARNING Indicates a potential hazard that could result in cold weather, always make sure all controls. Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in cold weather. WHAT CAN HAPPEN...
... function you begin riding. 1. Turn the fuel cock to "RUN". 4. WARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 EBU00161 EBU00500 OPERATION WARNING Indicates a potential hazard that could result in cold weather, always make sure all controls. Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in cold weather. WHAT CAN HAPPEN...
Owners Manual
Page 53
... gear if the rear brake lever is recommended to shift into neutral before starting the engine. _ _ Position 3: Cold engine start-ambient temperature above 25°C (80°F) and warm engine start switch. 6-2 Position 2: Cold engine startambient temperature at 0°C (30°F)-30°C (90°F) and warming up position. 1. Closed 2. Use the starter (choke) in reference to inspect it is applied. Completely close the throttle lever and start...
... gear if the rear brake lever is recommended to shift into neutral before starting the engine. _ _ Position 3: Cold engine start-ambient temperature above 25°C (80°F) and warm engine start switch. 6-2 Position 2: Cold engine startambient temperature at 0°C (30°F)-30°C (90°F) and warming up position. 1. Closed 2. Use the starter (choke) in reference to inspect it is applied. Completely close the throttle lever and start...
Owners Manual
Page 56
... to proceed, go slowly. Neutral position 6-5 Shifting This model has a 5-speed forward and 1-speed reverse transmission with centrifugal automatic clutch. Shift pedal N. HOW TO AVOID THE HAZARD When you shift into neutral, return the throttle lever to its original position and repeatedly depress the shift pedal until it is safe to control the amount of power you . When it stops. 1. EBU00201 WARNING POTENTIAL HAZARD Improperly operating...
... to proceed, go slowly. Neutral position 6-5 Shifting This model has a 5-speed forward and 1-speed reverse transmission with centrifugal automatic clutch. Shift pedal N. HOW TO AVOID THE HAZARD When you shift into neutral, return the throttle lever to its original position and repeatedly depress the shift pedal until it is safe to control the amount of power you . When it stops. 1. EBU00201 WARNING POTENTIAL HAZARD Improperly operating...
Owners Manual
Page 59
... prolonged operation above half throttle. After break-in: Avoid prolonged full throttle operation. Turn the fuel cock to time. Vary speeds occasionally. Do not operate it at any abnormality is noticed during this period, consult a Yamaha dealer. 1. 0-10 hours: Avoid continuous operation above 3/4 throttle. Vary the speed of operation. Lock plate 6-8 Parking When parking, stop the engine and shift into neutral. Allow a cooling off period of...
... prolonged operation above half throttle. After break-in: Avoid prolonged full throttle operation. Turn the fuel cock to time. Vary speeds occasionally. Do not operate it at any abnormality is noticed during this period, consult a Yamaha dealer. 1. 0-10 hours: Avoid continuous operation above 3/4 throttle. Vary the speed of operation. Lock plate 6-8 Parking When parking, stop the engine and shift into neutral. Allow a cooling off period of...
Owners Manual
Page 85
... engine and exhaust pipe will start the engine. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before applying the throttle, the front wheels may lift off -road to accelerate. do not allow skin or clothing to start to become familiar with your ATV. Release the shift pedal and apply the throttle smoothly. Once the ATV has attained adequate speed, release the throttle...
... engine and exhaust pipe will start the engine. You should practice control of the throttle, brakes, shifting procedures, and turning techniques in this area before applying the throttle, the front wheels may lift off -road to accelerate. do not allow skin or clothing to start to become familiar with your ATV. Release the shift pedal and apply the throttle smoothly. Once the ATV has attained adequate speed, release the throttle...
Owners Manual
Page 94
... CAN HAPPEN Could cause loss of control or cause the ATV to tip or roll over. Shift your ATV straight downhill. Move back on the seat and sit with loose or slippery surfaces. Use caution while descending a hill with your arms straight. HOW TO AVOID THE HAZARD... overturn. WARNING POTENTIAL HAZARD Going down a hill at high speed. RIDING DOWNHILL When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as described in this Owner's Manual. Note: a special technique is required when braking as you start down a hill. Improper braking may also...
... CAN HAPPEN Could cause loss of control or cause the ATV to tip or roll over. Shift your ATV straight downhill. Move back on the seat and sit with loose or slippery surfaces. Use caution while descending a hill with your arms straight. HOW TO AVOID THE HAZARD... overturn. WARNING POTENTIAL HAZARD Going down a hill at high speed. RIDING DOWNHILL When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as described in this Owner's Manual. Note: a special technique is required when braking as you start down a hill. Improper braking may also...
Owners Manual
Page 107
... 8-3 EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL ITEM Valves* Spark plug Air filter Carburetor* Cylinder head breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter Engine oil strainer Final gear oil Front brake* Rear brake* Clutch* • Check valve clearance. • Adjust if necessary. • Check condition. • Adjust gap and clean. • Replace if necessary. • Clean. • Replace if necessary. • Check idle speed/starter operation. • Adjust if necessary. • Check breather hose for cracks or...
... 8-3 EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL ITEM Valves* Spark plug Air filter Carburetor* Cylinder head breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter Engine oil strainer Final gear oil Front brake* Rear brake* Clutch* • Check valve clearance. • Adjust if necessary. • Check condition. • Adjust gap and clean. • Replace if necessary. • Clean. • Replace if necessary. • Check idle speed/starter operation. • Adjust if necessary. • Check breather hose for cracks or...
Owners Manual
Page 127
... braking ability, which is correct. Replacement of brake components requires professional knowledge. Adjusting nut Turn the adjusting nut while holding the rear brake light switch in direction a. EBU00834 WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. HOW TO AVOID THE HAZARD After servicing: sure the brakes operate G Make smoothly and that the free play is activated by a Yamaha dealer. Adjusting the rear brake light switch The rear brake light switch...
... braking ability, which is correct. Replacement of brake components requires professional knowledge. Adjusting nut Turn the adjusting nut while holding the rear brake light switch in direction a. EBU00834 WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. HOW TO AVOID THE HAZARD After servicing: sure the brakes operate G Make smoothly and that the free play is activated by a Yamaha dealer. Adjusting the rear brake light switch The rear brake light switch...
Owners Manual
Page 129
Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil Brake lever and brake pedal lubrication Lubricate the pivoting parts. EBU00717 Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 8-25
Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil Brake lever and brake pedal lubrication Lubricate the pivoting parts. EBU00717 Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 8-25
Owners Manual
Page 144
... performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Rinse the dirt and degreaser off immediately with clean water and dry all filler caps are properly installed. 2. Use only enough pressure to the wheel axles. 3. Once the majority of the dirt has been hosed off the end of the exhaust pipe to -get-at places. 5. Make sure the spark plug...
... performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. Rinse the dirt and degreaser off immediately with clean water and dry all filler caps are properly installed. 2. Use only enough pressure to the wheel axles. 3. Once the majority of the dirt has been hosed off the end of the exhaust pipe to -get-at places. 5. Make sure the spark plug...
Owners Manual
Page 146
... gallon of fuel (or 7.5 cc of stabilizer to each liter of fuel) NOTE: Use of oil. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to drain the fuel system. If storing in the spark plug hole and reinstall the spark plug. Fill the fuel tank with oil. 3. Block up the frame to guard against deterioration. STORAGE Long term storage (60 days or more) of Yamaha Fuel...
... gallon of fuel (or 7.5 cc of stabilizer to each liter of fuel) NOTE: Use of oil. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to drain the fuel system. If storing in the spark plug hole and reinstall the spark plug. Fill the fuel tank with oil. 3. Block up the frame to guard against deterioration. STORAGE Long term storage (60 days or more) of Yamaha Fuel...