Owners Manual
Page 8
...records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Oil temperature warning light checking method...4-3 Speedometer ...4-4 Fuel gauge ...4-4 Handlebar switches ...4-5 Throttle lever ...4-6 Speed limiter ...4-7 Front brake lever...4-8 Rear brake pedal and lever ...4-8 Parking brake...4-9 Shift pedal ...4-10 Reverse knob...4-10 Recoil starter...4-11 Fuel tank cap ...4-12 Fuel cock...4-13 Starter (choke) ...4-14 Seat...4-15 Storage box...4-16 Front carrier ...4-16 Rear carrier...
...records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Oil temperature warning light checking method...4-3 Speedometer ...4-4 Fuel gauge ...4-4 Handlebar switches ...4-5 Throttle lever ...4-6 Speed limiter ...4-7 Front brake lever...4-8 Rear brake pedal and lever ...4-8 Parking brake...4-9 Shift pedal ...4-10 Reverse knob...4-10 Recoil starter...4-11 Fuel tank cap ...4-12 Fuel cock...4-13 Starter (choke) ...4-14 Seat...4-15 Storage box...4-16 Front carrier ...4-16 Rear carrier...
Owners Manual
Page 9
......4-18 Auxiliary DC jack...4-19 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-9 Switches...5-9 Tires ...5-9 How to measure tire pressure ...5-11 Tire wear limit...5-12 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Reverse knob operation and reverse driving ...6-4 Shifting...6-5 To start out and accelerate...6-5 To decelerate...6-6 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading...
......4-18 Auxiliary DC jack...4-19 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-9 Switches...5-9 Tires ...5-9 How to measure tire pressure ...5-11 Tire wear limit...5-12 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Reverse knob operation and reverse driving ...6-4 Shifting...6-5 To start out and accelerate...6-5 To decelerate...6-6 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading...
Owners Manual
Page 10
...MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter cleaning ...8-12 Spark arrester cleaning ...8-15 Carburetor adjustment...8-16 Idle speed adjustment ...8-17 Valve clearance adjustment ...8-18 Throttle lever adjustment...8-18 Front brake pad inspection...8-19 Rear brake shoe inspection ...8-19 Brake fluid level inspection ...8-20 Brake fluid replacement ...8-21 Rear brake pedal and lever adjustment ...8-23 Adjusting the rear brake light switch ...8-26 Clutch...
...MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter cleaning ...8-12 Spark arrester cleaning ...8-15 Carburetor adjustment...8-16 Idle speed adjustment ...8-17 Valve clearance adjustment ...8-18 Throttle lever adjustment...8-18 Front brake pad inspection...8-19 Rear brake shoe inspection ...8-19 Brake fluid level inspection ...8-20 Brake fluid replacement ...8-21 Rear brake pedal and lever adjustment ...8-23 Adjusting the rear brake light switch ...8-26 Clutch...
Owners Manual
Page 23
Rear carrier Seat Auxiliary DC jack Front carrier Rear brake pedal Headlight Fuel cock Recoil starter Tail/brake light Rear wheel Shift pedal 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Front wheel Rear brake lever Parking brake lock plate Starter (choke) Speedometer Reverse knob Front brake lever Throttle lever Fuel gauge Main switch Handlebar switch 9 10 11 12 13 14 NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION 1 2 3 4 5 6 7 8 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Rear carrier Seat Auxiliary DC jack Front carrier Rear brake pedal Headlight Fuel cock Recoil starter Tail/brake light Rear wheel Shift pedal 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Front wheel Rear brake lever Parking brake lock plate Starter (choke) Speedometer Reverse knob Front brake lever Throttle lever Fuel gauge Main switch Handlebar switch 9 10 11 12 13 14 NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION 1 2 3 4 5 6 7 8 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Owners Manual
Page 30
... switch to the " " position to switch off for details.) _ EBU00735 1. Turn the switch to the "OFF" position to switch on the low beam and the taillight. The engine stop switch controls ignition and can be used at all times to starting the engine. (See page 6-1 for more than thirty minutes. EBU00053 EBU00607 Handlebar switches Start switch " " The starter motor cranks the engine when this should happen, remove the battery...
... switch to the " " position to switch off for details.) _ EBU00735 1. Turn the switch to the "OFF" position to switch on the low beam and the taillight. The engine stop switch controls ignition and can be used at all times to starting the engine. (See page 6-1 for more than thirty minutes. EBU00053 EBU00607 Handlebar switches Start switch " " The starter motor cranks the engine when this should happen, remove the battery...
Owners Manual
Page 31
... throttle is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. Before starting the engine, check the throttle to be hard to operate, making it returns to an idle any time the hand is released. WARNING POTENTIAL HAZARD Malfunction of the machine by varying the throttle position. WHAT CAN HAPPEN The throttle could cause an accident. If it is running...
... throttle is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. Before starting the engine, check the throttle to be hard to operate, making it returns to an idle any time the hand is released. WARNING POTENTIAL HAZARD Malfunction of the machine by varying the throttle position. WHAT CAN HAPPEN The throttle could cause an accident. If it is running...
Owners Manual
Page 49
HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. Do not ride the ATV if you find any problem with improperly operating brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a Yamaha dealer. 5-4 WARNING POTENTIAL HAZARD Riding with the brakes.
HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. Do not ride the ATV if you find any problem with improperly operating brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a Yamaha dealer. 5-4 WARNING POTENTIAL HAZARD Riding with the brakes.
Owners Manual
Page 58
... accident or collision. Turn the fuel cock to " ". 4. Set the parking brake. 2. Turn the main switch to "ON" and the engine stop switch to "ON". 3. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 EBU00749 OPERATION WARNING Indicates a potential hazard that could result in cold weather. Shift the transmission into neutral. If there is a control or function you begin riding. 1. Starting a cold engine WARNING POTENTIAL HAZARD Freezing...
... accident or collision. Turn the fuel cock to " ". 4. Set the parking brake. 2. Turn the main switch to "ON" and the engine stop switch to "ON". 3. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 EBU00749 OPERATION WARNING Indicates a potential hazard that could result in cold weather. Shift the transmission into neutral. If there is a control or function you begin riding. 1. Starting a cold engine WARNING POTENTIAL HAZARD Freezing...
Owners Manual
Page 59
... gear if the rear brake lever is recommended to inspect it is applied. Position 2: Cold engine start switch. 6-2 Starter (choke) lever 2. Half open 3. If the light does not come on , ask a Yamaha dealer to shift into neutral before starting the engine. _ Position 3: Cold engine start- However, it . ambient temperature at 0 °C (30 °F) ~ 30 °C (90°F) and warming up position. Completely close the throttle lever and start...
... gear if the rear brake lever is recommended to inspect it is applied. Position 2: Cold engine start switch. 6-2 Starter (choke) lever 2. Half open 3. If the light does not come on , ask a Yamaha dealer to shift into neutral before starting the engine. _ Position 3: Cold engine start- However, it . ambient temperature at 0 °C (30 °F) ~ 30 °C (90°F) and warming up position. Completely close the throttle lever and start...
Owners Manual
Page 62
.... Even with centrifugal automatic clutch. Open the throttle gradually. 6-5 Shift pedal N. EBU00201 Shifting This model has a 5-speed forward and 1speed reverse transmission with gears in neutral, the transmission is only properly lubricated when the engine is running. CAUTION: Do not coast for starting accelerating, climbing, etc. Neutral R. The transmission allows you to the engine and drive train may damage the transmission. EBU00205 To start out and accelerate 1. Otherwise...
.... Even with centrifugal automatic clutch. Open the throttle gradually. 6-5 Shift pedal N. EBU00201 Shifting This model has a 5-speed forward and 1speed reverse transmission with gears in neutral, the transmission is only properly lubricated when the engine is running. CAUTION: Do not coast for starting accelerating, climbing, etc. Neutral R. The transmission allows you to the engine and drive train may damage the transmission. EBU00205 To start out and accelerate 1. Otherwise...
Owners Manual
Page 65
Turn the fuel cock to "OFF" and apply the parking brake. 1. Vary speeds occasionally. Parking When parking, stop the engine and shift into neutral. EBU00211 2. 10 ~ 20 hours: Avoid prolonged operation above 3/4 throttle. Lock plate 6-8 Rev the machine freely through the gears but do not use full throttle at any time. 3. After break-in: Avoid prolonged full throttle operation.
Turn the fuel cock to "OFF" and apply the parking brake. 1. Vary speeds occasionally. Parking When parking, stop the engine and shift into neutral. EBU00211 2. 10 ~ 20 hours: Avoid prolonged operation above 3/4 throttle. Lock plate 6-8 Rev the machine freely through the gears but do not use full throttle at any time. 3. After break-in: Avoid prolonged full throttle operation.
Owners Manual
Page 91
... wheels may lift off the ground resulting in contact with the operation of directional control. do not allow skin or clothing to come in a loss of your ATV. The centrifugal clutch will engage and you move the shift pedal. Once the ATV has attained adequate speed, release the throttle and lift the shift pedal to the 1st gear position and then release the parking brake...
... wheels may lift off the ground resulting in contact with the operation of directional control. do not allow skin or clothing to come in a loss of your ATV. The centrifugal clutch will engage and you move the shift pedal. Once the ATV has attained adequate speed, release the throttle and lift the shift pedal to the 1st gear position and then release the parking brake...
Owners Manual
Page 114
.../fluid leakage/see NOTE page 8-4. • Correct if necessary. • Check operation. • Adjust if necessary. • Check operation. • Adjust if necessary. Every 20~40 hours (More often in wet or dusty areas.) ROUTINE 1 month EVERY 1 year 3 6 6 months months months Valves* Spark plug Air filter Carburetor* Cylinder head cover breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter Engine oil strainer Final gear oil Front brake* Rear brake* Clutch...
.../fluid leakage/see NOTE page 8-4. • Correct if necessary. • Check operation. • Adjust if necessary. • Check operation. • Adjust if necessary. Every 20~40 hours (More often in wet or dusty areas.) ROUTINE 1 month EVERY 1 year 3 6 6 months months months Valves* Spark plug Air filter Carburetor* Cylinder head cover breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter Engine oil strainer Final gear oil Front brake* Rear brake* Clutch...
Owners Manual
Page 137
... brake light come on just before braking takes effect. Clutch adjustment 1. Locknut 2. Adjusting bolt 1. Rear brake light switch 2. To make the brake light come on earlier, turn the adjusting nut in direction a. Loosen the locknut. 2. Then, turn it 1/8 turn the adjusting nut in place. Turn the adjusting nut while holding the rear brake light switch in direction b. adjusting nut 8-26 If necessary, adjust the brake light switch as follows. Slowly turn the adjusting bolt...
... brake light come on just before braking takes effect. Clutch adjustment 1. Locknut 2. Adjusting bolt 1. Rear brake light switch 2. To make the brake light come on earlier, turn the adjusting nut in direction a. Loosen the locknut. 2. Then, turn it 1/8 turn the adjusting nut in place. Turn the adjusting nut while holding the rear brake light switch in direction b. adjusting nut 8-26 If necessary, adjust the brake light switch as follows. Slowly turn the adjusting bolt...
Owners Manual
Page 139
If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 8-28 EBU00727 Brake and shift pedal/brake lever lubrication Lubricate the pivoting parts of each lever and pedal. Remove the nuts from the wheel. 3. Elevate the wheel by placing a suitable stand under the frame. 2. Remove the wheel assembly. EBU00373 Lubricate the inner cables and the cable ends. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil Wheel removal 1.
If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 8-28 EBU00727 Brake and shift pedal/brake lever lubrication Lubricate the pivoting parts of each lever and pedal. Remove the nuts from the wheel. 3. Elevate the wheel by placing a suitable stand under the frame. 2. Remove the wheel assembly. EBU00373 Lubricate the inner cables and the cable ends. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil Wheel removal 1.
Owners Manual
Page 142
... located under the seat. 2. The main fuse case and the fuse box are correct when putting the battery back in a cool, dark place. Completely recharge the battery before reinstallation. CAUTION: A special battery charger (constant voltage/ampere or constant voltage) is not used for recharging a sealed-type battery. EBU00385 EBU00853* Battery maintenance 1. Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Carburetor warmer fuse: 30 A 15 A 10...
... located under the seat. 2. The main fuse case and the fuse box are correct when putting the battery back in a cool, dark place. Completely recharge the battery before reinstallation. CAUTION: A special battery charger (constant voltage/ampere or constant voltage) is not used for recharging a sealed-type battery. EBU00385 EBU00853* Battery maintenance 1. Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Carburetor warmer fuse: 30 A 15 A 10...
Owners Manual
Page 143
Auxiliary DC jack fuse 5. Never use a fuse of the proper fuse. 1. Carburetor warmer fuse 8-32 Main fuse 2. Spare fuse CAUTION: _ To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. _ 1. Headlight fuse 3. WARNING POTENTIAL HAZARD Using an improper fuse. Spare fuse 2. Ignition fuse 4. WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire. HOW TO AVOID THE HAZARD Always use a material in place of the specified rating.
Auxiliary DC jack fuse 5. Never use a fuse of the proper fuse. 1. Carburetor warmer fuse 8-32 Main fuse 2. Spare fuse CAUTION: _ To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. _ 1. Headlight fuse 3. WARNING POTENTIAL HAZARD Using an improper fuse. Spare fuse 2. Ignition fuse 4. WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire. HOW TO AVOID THE HAZARD Always use a material in place of the specified rating.
Owners Manual
Page 146
EBU00409 EBU00945 Headlight beam adjustment CAUTION: It is advisable to have a Yamaha dealer make this adjustment. 1. Tail/brake light bulb replacement 1. Storage box 2. Adjusting screw (× 2) 8-35 Nut (× 2) 3. Remove the bulb holder (together with washers. 1. To lower the beam, turn the adjusting screw clockwise. Remove the nuts together with the bulb) by turning it counterclockwise. 1. Vertical adjustment: To raise the beam, turn the screw counterclockwise. Open the storage box. (See page 4-16.) 2.
EBU00409 EBU00945 Headlight beam adjustment CAUTION: It is advisable to have a Yamaha dealer make this adjustment. 1. Tail/brake light bulb replacement 1. Storage box 2. Adjusting screw (× 2) 8-35 Nut (× 2) 3. Remove the bulb holder (together with washers. 1. To lower the beam, turn the adjusting screw clockwise. Remove the nuts together with the bulb) by turning it counterclockwise. 1. Vertical adjustment: To raise the beam, turn the screw counterclockwise. Open the storage box. (See page 4-16.) 2.
Owners Manual
Page 150
...-to the wheel axles. 3. Use only enough pressure to prevent water entry. EBU00419 CLEANING AND STORAGE A. Do not apply degreaser to -get-at places. 5. Rinse the machine off with a paint brush. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of the exhaust pipe...
...-to the wheel axles. 3. Use only enough pressure to prevent water entry. EBU00419 CLEANING AND STORAGE A. Do not apply degreaser to -get-at places. 5. Rinse the machine off with a paint brush. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of the exhaust pipe...
Owners Manual
Page 152
... seat cover. 9-3 Consult a Yamaha dealer if the fuel system needs to guard against deterioration. Tie a plastic bag over several times to prevent moisture from entering. 6. EBU00530 B. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to coat the cylinder wall with oil. 3. After thoroughly cleaning the machine, prepare for storage as follows: 1. Specified amount: 1 oz of stabilizer to each gallon of fuel...
... seat cover. 9-3 Consult a Yamaha dealer if the fuel system needs to guard against deterioration. Tie a plastic bag over several times to prevent moisture from entering. 6. EBU00530 B. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to coat the cylinder wall with oil. 3. After thoroughly cleaning the machine, prepare for storage as follows: 1. Specified amount: 1 oz of stabilizer to each gallon of fuel...