Owners Manual
Page 8
... THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever...4-6 Rear brake pedal and lever ...4-6 Parking brake...4-8 Shift pedal ...4-9 Drive select lever ...4-9 Recoil starter...4-10 Fuel tank cap ...4-11 Fuel cock...4-12 Starter (choke) ...4-13 Seat...4-14...
... THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND MACHINE IDENTIFICATION ...3-1 Identification number records...3-2 Key identification number...3-2 Vehicle identification number ...3-3 Model label ...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch ...4-1 Indicator lights...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever...4-6 Rear brake pedal and lever ...4-6 Parking brake...4-8 Shift pedal ...4-9 Drive select lever ...4-9 Recoil starter...4-10 Fuel tank cap ...4-11 Fuel cock...4-12 Starter (choke) ...4-13 Seat...4-14...
Owners Manual
Page 9
... PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-8 Switches...5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate: ...6-6 To decelerate: ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING...
... PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel ...5-5 Engine oil ...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-8 Switches...5-8 Battery...5-8 Tires ...5-9 How to measure tire pressure...5-11 Tire wear limit...5-12 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Drive select lever operation and reverse driving...6-4 Shifting ...6-5 To start out and accelerate: ...6-6 To decelerate: ...6-7 Engine break-in ...6-7 Parking...6-8 Parking on a slope...6-9 Accessories and loading ...6-10 7 RIDING...
Owners Manual
Page 10
... PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter cleaning ...8-12 Carburetor adjustment...8-15 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment...8-16 Front brake pad inspection...8-17 Rear brake shoe inspection ...8-17 Brake fluid level inspection...8-18 Brake fluid replacement...8-19 Front brake adjustment ...8-19 Rear brake adjustment...8-21 Adjusting the rear brake light switch...8-23 Clutch adjustment...
... PERIODIC MAINTENANCE AND ADJUSTMENT...8-1 Owner's manual and tool kit...8-1 Periodic maintenance/ lubrication ...8-3 Engine oil...8-5 Final gear oil ...8-9 Spark plug inspection...8-11 Air filter cleaning ...8-12 Carburetor adjustment...8-15 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment...8-16 Front brake pad inspection...8-17 Rear brake shoe inspection ...8-17 Brake fluid level inspection...8-18 Brake fluid replacement...8-19 Front brake adjustment ...8-19 Rear brake adjustment...8-21 Adjusting the rear brake light switch...8-23 Clutch adjustment...
Owners Manual
Page 22
EBU00032 1- Recoil starter Tail/brake light Rear wheel Shift pedal Drive select lever Rear brake lever Parking brake Main switch Front brake lever Throttle lever Handlebar switches NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 DESCRIPTION AND MACHINE IDENTIFICATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Spark arrester Rear carrier Seat Fuel tank cap Front carrier Brake pedal Rear brake light switch Front wheel Headlight Fuel cock Starter (choke) 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
EBU00032 1- Recoil starter Tail/brake light Rear wheel Shift pedal Drive select lever Rear brake lever Parking brake Main switch Front brake lever Throttle lever Handlebar switches NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. 3-1 DESCRIPTION AND MACHINE IDENTIFICATION 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Spark arrester Rear carrier Seat Fuel tank cap Front carrier Brake pedal Rear brake light switch Front wheel Headlight Fuel cock Starter (choke) 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
Owners Manual
Page 26
... "RUN" position. The engine stop switch controls ignition and can be used at all times to "OFF". Lights switch "LIGHTS" 2. The engine will not start or run when the engine stop switch is in neutral. 4-2 Engine stop the engine, especially in reverse. Start switch "START" EBU00602 Reverse indicator light "R" This indicator light comes on when the transmission is in an emergency. STOP" Make sure that the engine stop switch "ENG.STOP" 3. Engine stop switch is turned to stop switch...
... "RUN" position. The engine stop switch controls ignition and can be used at all times to "OFF". Lights switch "LIGHTS" 2. The engine will not start or run when the engine stop switch is in neutral. 4-2 Engine stop the engine, especially in reverse. Start switch "START" EBU00602 Reverse indicator light "R" This indicator light comes on when the transmission is in an emergency. STOP" Make sure that the engine stop switch "ENG.STOP" 3. Engine stop switch is turned to stop switch...
Owners Manual
Page 27
... and the taillight. CAUTION: Do not use the headlight with the engine turned off the headlight and the taillight. CAUTION: See the starting the engine. Light switch "LIGHTS" Turn the switch to the "LO" position to switch on the high beam and the taillight. If this switch is pushed. EBU00647 EBU00734 Start switch "START" The starter motor cranks the engine when this should happen, remove the battery and recharge it. 4-3
... and the taillight. CAUTION: Do not use the headlight with the engine turned off the headlight and the taillight. CAUTION: See the starting the engine. Light switch "LIGHTS" Turn the switch to the "LO" position to switch on the high beam and the taillight. If this switch is pushed. EBU00647 EBU00734 Start switch "START" The starter motor cranks the engine when this should happen, remove the battery and recharge it. 4-3
Owners Manual
Page 28
... not work smoothly, check for the cause. Throttle lever 4-4 Consult a Yamaha dealer if you start the engine. Before starting the engine, check the throttle to be hard to an idle any time the hand is running, movement of the throttle lever before riding the ATV. Make sure it is released. EBU00062 Throttle lever Once the engine is removed from the throttle lever. If it difficult to speed...
... not work smoothly, check for the cause. Throttle lever 4-4 Consult a Yamaha dealer if you start the engine. Before starting the engine, check the throttle to be hard to an idle any time the hand is running, movement of the throttle lever before riding the ATV. Make sure it is released. EBU00062 Throttle lever Once the engine is removed from the throttle lever. If it difficult to speed...
Owners Manual
Page 45
HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a Yamaha dealer. 5-4 Do not ride the ATV if you find any problem with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. WARNING POTENTIAL HAZARD Riding with the brakes.
HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a Yamaha dealer. 5-4 Do not ride the ATV if you find any problem with improperly operating brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. WARNING POTENTIAL HAZARD Riding with the brakes.
Owners Manual
Page 49
... sure they are in working condition. Repair as necessary for correct tightening torque. Take the machine to a Yamaha dealer or refer to see that the throttle lever operates correctly. EBU00155 EBU00151 Throttle lever Check to the Service Manual for proper operation. EBU00499 Battery Check fluid level and fill if necessary. EBU00493 EBU00152 Final gear oil Make sure the final gear oil is necessary. (See...
... sure they are in working condition. Repair as necessary for correct tightening torque. Take the machine to a Yamaha dealer or refer to see that the throttle lever operates correctly. EBU00155 EBU00151 Throttle lever Check to the Service Manual for proper operation. EBU00499 Battery Check fluid level and fill if necessary. EBU00493 EBU00152 Final gear oil Make sure the final gear oil is necessary. (See...
Owners Manual
Page 54
... all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 EBU00500 OPERATION WARNING Indicates a potential hazard that could result in cold weather. If there is a control or function you begin riding. 1. Turn the main switch to "ON" and the engine stop switch to "ON". 3. Shift the transmission into neutral. Starting a cold engine WARNING POTENTIAL...
... all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 EBU00500 OPERATION WARNING Indicates a potential hazard that could result in cold weather. If there is a control or function you begin riding. 1. Turn the main switch to "ON" and the engine stop switch to "ON". 3. Shift the transmission into neutral. Starting a cold engine WARNING POTENTIAL...
Owners Manual
Page 55
... the throttle lever and start the engine by pushing the start position. 1 2 3 4 5 6 7 8 9 10 5. NOTE: ● When the transmission is in any gear if the rear brake lever is recommended to shift into neutral before starting the engine. _ _ Position 3: Cold engine start-ambient temperature above 25°C (80°F) and warm engine start switch. 6-2 However, it . ● The engine can be started in neutral, the neutral indicator light should come on . Use the starter (choke...
... the throttle lever and start the engine by pushing the start position. 1 2 3 4 5 6 7 8 9 10 5. NOTE: ● When the transmission is in any gear if the rear brake lever is recommended to shift into neutral before starting the engine. _ _ Position 3: Cold engine start-ambient temperature above 25°C (80°F) and warm engine start switch. 6-2 However, it . ● The engine can be started in neutral, the neutral indicator light should come on . Use the starter (choke...
Owners Manual
Page 58
... no obstacles or people behind you shift into neutral, return the throttle lever to its original position and repeatedly depress the shift pedal until it is safe to control the amount of power you . Shift pedal N. EBU00201 WARNING POTENTIAL HAZARD Improperly operating in serious injury. Shifting This model has a 5-speed forward and 1-speed reverse transmission with centrifugal automatic clutch. WHAT CAN HAPPEN You could hit...
... no obstacles or people behind you shift into neutral, return the throttle lever to its original position and repeatedly depress the shift pedal until it is safe to control the amount of power you . Shift pedal N. EBU00201 WARNING POTENTIAL HAZARD Improperly operating in serious injury. Shifting This model has a 5-speed forward and 1-speed reverse transmission with centrifugal automatic clutch. WHAT CAN HAPPEN You could hit...
Owners Manual
Page 61
Turn the fuel cock to time. Parking When parking, stop the engine and shift into neutral. After break-in: Avoid prolonged full throttle operation. Lock plate 6-8 Allow a cooling off period of five to ten minutes after every hour of the machine from time to "OFF" and apply the parking brake. 1. Rev the machine freely through the gears but do not use full throttle at one set throttle position...
Turn the fuel cock to time. Parking When parking, stop the engine and shift into neutral. After break-in: Avoid prolonged full throttle operation. Lock plate 6-8 Allow a cooling off period of five to ten minutes after every hour of the machine from time to "OFF" and apply the parking brake. 1. Rev the machine freely through the gears but do not use full throttle at one set throttle position...
Owners Manual
Page 87
... the engine and exhaust pipe will start the engine. Once the ATV has attained adequate speed, release the throttle and lift the shift pedal to the 1st gear position and then release the parking brake. do not allow skin or clothing to become familiar with your ATV. 7-21 You should practice control of the throttle, brakes, shifting procedures, and turning techniques in a loss of directional control. If the throttle is...
... the engine and exhaust pipe will start the engine. Once the ATV has attained adequate speed, release the throttle and lift the shift pedal to the 1st gear position and then release the parking brake. do not allow skin or clothing to become familiar with your ATV. 7-21 You should practice control of the throttle, brakes, shifting procedures, and turning techniques in a loss of directional control. If the throttle is...
Owners Manual
Page 110
... 8-3 EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL ITEM Valves* Spark plug Air filter Carburetor* Cylinder head breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter Engine oil strainer Final gear oil Front brake* Rear brake* Clutch* • Check valve clearance. • Adjust if necessary. • Check condition. • Adjust gap and clean. • Replace if necessary. • Clean. • Replace if necessary. • Check idle speed/starter operation. • Adjust if necessary. • Check breather hose for cracks or...
... 8-3 EBU00261 PERIODIC MAINTENANCE/LUBRICATION INITIAL ITEM Valves* Spark plug Air filter Carburetor* Cylinder head breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter Engine oil strainer Final gear oil Front brake* Rear brake* Clutch* • Check valve clearance. • Adjust if necessary. • Check condition. • Adjust gap and clean. • Replace if necessary. • Clean. • Replace if necessary. • Check idle speed/starter operation. • Adjust if necessary. • Check breather hose for cracks or...
Owners Manual
Page 130
... be performed by the brake pedal and brake levers, is properly adjusted when the brake light comes on earlier, turn the adjusting nut in direction b. 8-23 If necessary, adjust the brake light switch as follows. 1. Adjusting nut Turn the adjusting nut while holding the rear brake light switch in direction a. Replacement of brake components requires professional knowledge. Adjusting the rear brake light switch The rear brake light switch, which could lead to an accident. Rear brake light switch...
... be performed by the brake pedal and brake levers, is properly adjusted when the brake light comes on earlier, turn the adjusting nut in direction b. 8-23 If necessary, adjust the brake light switch as follows. 1. Adjusting nut Turn the adjusting nut while holding the rear brake light switch in direction a. Replacement of brake components requires professional knowledge. Adjusting the rear brake light switch The rear brake light switch, which could lead to an accident. Rear brake light switch...
Owners Manual
Page 132
Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 8-25 If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil Brake lever and brake pedal lubrication Lubricate the pivoting parts. EBU00717 Lubricate the inner cables and the cable ends.
Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 8-25 If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil Brake lever and brake pedal lubrication Lubricate the pivoting parts. EBU00717 Lubricate the inner cables and the cable ends.
Owners Manual
Page 141
... bulb to have a Yamaha dealer make this adjustment. 1. EBU00409 WARNING POTENTIAL HAZARD The headlight bulb is hot when it is on and immediately after it is advisable to cool before touching or removing it in place with the bulb holder. 4. Headlight beam adjustment CAUTION: It is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb...
... bulb to have a Yamaha dealer make this adjustment. 1. EBU00409 WARNING POTENTIAL HAZARD The headlight bulb is hot when it is on and immediately after it is advisable to cool before touching or removing it in place with the bulb holder. 4. Headlight beam adjustment CAUTION: It is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb...
Owners Manual
Page 147
... in coin-operated car washers. 4. EBU00419 CLEANING AND STORAGE A. A plastic bag and strong rubber band may cause water seepage and deterioration of the dirt has been hosed off with a paint brush. CAUTION: Excessive water pressure may be used. Once the majority of wheel bearings, brakes, transmission seals and electrical devices. Before cleaning the machine: a. Use only enough pressure to the wheel axles. 3. Rinse the...
... in coin-operated car washers. 4. EBU00419 CLEANING AND STORAGE A. A plastic bag and strong rubber band may cause water seepage and deterioration of the dirt has been hosed off with a paint brush. CAUTION: Excessive water pressure may be used. Once the majority of wheel bearings, brakes, transmission seals and electrical devices. Before cleaning the machine: a. Use only enough pressure to the wheel axles. 3. Rinse the...
Owners Manual
Page 149
... the spark plug hole and reinstall the spark plug. Remove the spark plug, pour about one tablespoon of SAE 10W30 or 20W40 motor oil in a humid or salt-air atmosphere, coat all exposed metal surfaces with oil. 3. Block up the frame to coat the cylinder wall with a light film of Yamaha Fuel Stabilizer and Conditioner or an equivalent product. Ground the spark plug wire and turn the engine over the exhaust pipe...
... the spark plug hole and reinstall the spark plug. Remove the spark plug, pour about one tablespoon of SAE 10W30 or 20W40 motor oil in a humid or salt-air atmosphere, coat all exposed metal surfaces with oil. 3. Block up the frame to coat the cylinder wall with a light film of Yamaha Fuel Stabilizer and Conditioner or an equivalent product. Ground the spark plug wire and turn the engine over the exhaust pipe...