Owners Manual
Page 5
... 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 4 CONTROL FUNCTIONS ...4-1 Main switch ...4-1 Indicator lights ...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever ...4-6 Rear brake lever ...4-6 Parking brake ...4-7 Drive select lever ...4-8 Fuel tank cap ...4-8 Fuel cock ...4-9 Starter (choke)...4-10 Seat ...4-10 2 SAFETY INFORMATION ...2-1 3 DESCRIPTION AND MACHINE IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label ...3-3 EBU00014 w Indicates...
... 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS ...1-1 4 CONTROL FUNCTIONS ...4-1 Main switch ...4-1 Indicator lights ...4-2 Handlebar switches ...4-2 Throttle lever ...4-4 Speed limiter ...4-5 Front brake lever ...4-6 Rear brake lever ...4-6 Parking brake ...4-7 Drive select lever ...4-8 Fuel tank cap ...4-8 Fuel cock ...4-9 Starter (choke)...4-10 Seat ...4-10 2 SAFETY INFORMATION ...2-1 3 DESCRIPTION AND MACHINE IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label ...3-3 EBU00014 w Indicates...
Owners Manual
Page 6
5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-3 Engine and transmission oill...5-5 Chain ...5-6 Throttle lever ...5-6 Fittings and fasteners ...5-6 Lights ...5-6 Switches ...5-6 Battery ...5-6 Tires ...5-7 How to measure tire pressure ...5-8 Tire wear limit ...5-9 Parking ...6-7 Parking on a slope...6-8 Accessories and loading ...6-9 7 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-6 Riding Your ATV...7-1 Getting to know your ATV ...7-3 Ride ...
5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-2 Fuel ...5-3 Engine and transmission oill...5-5 Chain ...5-6 Throttle lever ...5-6 Fittings and fasteners ...5-6 Lights ...5-6 Switches ...5-6 Battery ...5-6 Tires ...5-7 How to measure tire pressure ...5-8 Tire wear limit ...5-9 Parking ...6-7 Parking on a slope...6-8 Accessories and loading ...6-9 7 6 OPERATION ...6-1 Starting a cold engine...6-1 Starting a warm engine ...6-3 Warming up ...6-3 Drive select lever operation and reverse driving ...6-4 Engine break-in ...6-6 Riding Your ATV...7-1 Getting to know your ATV ...7-3 Ride ...
Owners Manual
Page 7
...10-1 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance/Lubrication ...8-3 Engine oil...8-5 Transmission oil ...8-7 Spark plug inspection ...8-9 Air filter cleaning ...8-10 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment ...8-17 Front and rear brake shoe inspection ...8-18 Front brake lever free play adjustment ...8-19 Rear brake adjustment ...8-21 Drive chain slack check ...8-23 Drive chain slack adjustment...8-23 Drive chain cleaning and lubrication ...8-25 Draining the V-belt compartment...8-26...
...10-1 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit ...8-1 Periodic maintenance/Lubrication ...8-3 Engine oil...8-5 Transmission oil ...8-7 Spark plug inspection ...8-9 Air filter cleaning ...8-10 Idle speed adjustment ...8-15 Valve clearance adjustment ...8-16 Throttle lever adjustment ...8-17 Front and rear brake shoe inspection ...8-18 Front brake lever free play adjustment ...8-19 Rear brake adjustment ...8-21 Drive chain slack check ...8-23 Drive chain slack adjustment...8-23 Drive chain cleaning and lubrication ...8-25 Draining the V-belt compartment...8-26...
Owners Manual
Page 19
Rear brake lever Parking brake Reverse indicator light Neutral indicator light Front brake lever Throttle lever Main switch Fuel tank cap Handlebar switch NOTE: !9 !8 !7 !6 3-1 The machine you have purchased may differ slightly from those shown in the figures of this manual. Seat Drive select lever Headlight Front cover Front wheel Starter (choke) Fuel cock Rear wheel Spark arrester Footboard 11. 12. 13. 14. 15. 16. 17. 18. 19. EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION q w e r t yu i o !0 !1 !2 !3 !4 !5 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Rear brake lever Parking brake Reverse indicator light Neutral indicator light Front brake lever Throttle lever Main switch Fuel tank cap Handlebar switch NOTE: !9 !8 !7 !6 3-1 The machine you have purchased may differ slightly from those shown in the figures of this manual. Seat Drive select lever Headlight Front cover Front wheel Starter (choke) Fuel cock Rear wheel Spark arrester Footboard 11. 12. 13. 14. 15. 16. 17. 18. 19. EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION q w e r t yu i o !0 !1 !2 !3 !4 !5 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Owners Manual
Page 23
... engine will not start or run when the engine stop switch is in reverse. EBU00043 EBU00053 Indicator lights Handlebar switches w q e w q e 1. Reverse indicator light "REVERSE" 3. The engine stop switch is turned to stop the engine, especially in neutral. 4-2 Engine stop switch "ENG. EBU00045 Neutral indicator light "NEUTRAL" This indicator light comes on when the transmission is in an emergency. STOP" Make sure that the engine stop switch controls ignition and can be used at all times...
... engine will not start or run when the engine stop switch is in reverse. EBU00043 EBU00053 Indicator lights Handlebar switches w q e w q e 1. Reverse indicator light "REVERSE" 3. The engine stop switch is turned to stop the engine, especially in neutral. 4-2 Engine stop switch "ENG. EBU00045 Neutral indicator light "NEUTRAL" This indicator light comes on when the transmission is in an emergency. STOP" Make sure that the engine stop switch controls ignition and can be used at all times...
Owners Manual
Page 24
... engine is started. 4-3 EBU00056 EBU00736 Start switch "START" The starter motor cranks the engine when this switch is pushed with the main switch "ON" and the engine stop switch at "RUN". NOTE: If the starter switch is pushed. NOTE: The headlight and the taillight can be activated but the engine will be turned on the high beam and the taillight. Light switch "LIGHTS" Turn the switch to the "LO" position to switch off the headlight...
... engine is started. 4-3 EBU00056 EBU00736 Start switch "START" The starter motor cranks the engine when this switch is pushed with the main switch "ON" and the engine stop switch at "RUN". NOTE: If the starter switch is pushed. NOTE: The headlight and the taillight can be activated but the engine will be turned on the high beam and the taillight. Light switch "LIGHTS" Turn the switch to the "LO" position to switch off the headlight...
Owners Manual
Page 25
... starting the engine, check the throttle to an idle any time the hand is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. Throttle lever qWARNING POTENTIAL HAZARD Malfunction of the machine by varying the throttle position. WHAT CAN HAPPEN The throttle could cause an accident. Regulate the speed of throttle. Because the throttle is removed from the throttle lever. Correct the problem...
... starting the engine, check the throttle to an idle any time the hand is spring-loaded, the machine will decelerate, and the engine will increase the engine speed. Throttle lever qWARNING POTENTIAL HAZARD Malfunction of the machine by varying the throttle position. WHAT CAN HAPPEN The throttle could cause an accident. Regulate the speed of throttle. Because the throttle is removed from the throttle lever. Correct the problem...
Owners Manual
Page 33
...: ITEM Brake Fuel Engine oil and Transmission oil Drive chain Throttle Wheels and tires Fittings and fasteners Battery Lights ROUTINE • Check operation, condition and free play. • Adjust if necessary. • Check fuel level. • Fill with fuel if necessary. • Check oil level. • Fill with oil if necessary. • Check chain slack and condition. • Adjust if necessary. • Check for proper throttle cable operation. • Check tire pressure, wear...
...: ITEM Brake Fuel Engine oil and Transmission oil Drive chain Throttle Wheels and tires Fittings and fasteners Battery Lights ROUTINE • Check operation, condition and free play. • Adjust if necessary. • Check fuel level. • Fill with fuel if necessary. • Check oil level. • Fill with oil if necessary. • Check chain slack and condition. • Adjust if necessary. • Check for proper throttle cable operation. • Check tire pressure, wear...
Owners Manual
Page 34
WHAT CAN HAPPEN Increases the possibility of the levers. Front and rear brakes 1. If the brakes do not provide proper braking performance, inspect the brakes for correct free play is incorrect, adjust it to make sure the ATV is applied. EBU00472 ...the free play in the Owner's Manual. If not, have the machine inspected by a Yamaha dealer. 2. Always follow the inspection and maintenance procedures and schedules described in the brake levers. They should move smoothly and there should be a firm feeling when the brake is in safe operating condition. HOW TO AVOID THE ...
WHAT CAN HAPPEN Increases the possibility of the levers. Front and rear brakes 1. If the brakes do not provide proper braking performance, inspect the brakes for correct free play is incorrect, adjust it to make sure the ATV is applied. EBU00472 ...the free play in the Owner's Manual. If not, have the machine inspected by a Yamaha dealer. 2. Always follow the inspection and maintenance procedures and schedules described in the brake levers. They should move smoothly and there should be a firm feeling when the brake is in safe operating condition. HOW TO AVOID THE ...
Owners Manual
Page 35
... in this manual, have the ATV inspected by a Yamaha dealer. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. Fuel level Recommended fuel: UNLEADED FUEL Fuel tank capacity: Total: 7L (1.5 Imp gal, 1.8 US gal) Reserve: 1.3L (0.29 Imp gal, 0.34 US gal) 5-3 HOW TO AVOID THE HAZARD Always check the brakes at the start of every...
... in this manual, have the ATV inspected by a Yamaha dealer. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. Fuel level Recommended fuel: UNLEADED FUEL Fuel tank capacity: Total: 7L (1.5 Imp gal, 1.8 US gal) Reserve: 1.3L (0.29 Imp gal, 0.34 US gal) 5-3 HOW TO AVOID THE HAZARD Always check the brakes at the start of every...
Owners Manual
Page 37
...;C Recommended engine/transmission oil classification: API Service SE, SF, SG type or higher Oil quantity: Engine oil: Periodic oil change: 1.25 L (1.10 Imp qt, 1.32 US qt) Total amount: 1.45 L (1.28 Imp qt, 1.53 US qt) Transmission oil: Total amount: 0.6 L (0.53 Imp qt, 0.63 US qt) 5-5 Passenger car motor oils (often labeled "Energy Conserving") contain anti-friction additives which will cause clutch and/or starter clutch slippage, resulting...
...;C Recommended engine/transmission oil classification: API Service SE, SF, SG type or higher Oil quantity: Engine oil: Periodic oil change: 1.25 L (1.10 Imp qt, 1.32 US qt) Total amount: 1.45 L (1.28 Imp qt, 1.53 US qt) Transmission oil: Total amount: 0.6 L (0.53 Imp qt, 0.63 US qt) 5-5 Passenger car motor oils (often labeled "Energy Conserving") contain anti-friction additives which will cause clutch and/or starter clutch slippage, resulting...
Owners Manual
Page 38
... operation. Take the machine to a Yamaha dealer or refer to make sure they are in working condition. Repair as necessary for details.) EBU00151 Lights Check the headlight and taillight to the Service Manual for proper operation. EBU00499 Fittings and Fasteners Always check the tightness of the headlight switch, engine stop switch and any other switches. Use only distilled water if refilling is necessary. (See...
... operation. Take the machine to a Yamaha dealer or refer to make sure they are in working condition. Repair as necessary for details.) EBU00151 Lights Check the headlight and taillight to the Service Manual for proper operation. EBU00499 Fittings and Fasteners Always check the tightness of the headlight switch, engine stop switch and any other switches. Use only distilled water if refilling is necessary. (See...
Owners Manual
Page 42
... control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 If there is a control or function you begin riding. 1. Turn the fuel cock to "RUN". 4. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 EBU00509 OPERATION w Indicates a potential hazard that could result in cold weather, always make sure all controls. Starting a cold engine qWARNING POTENTIAL HAZARD Freezing control cables in cold...
... control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 If there is a control or function you begin riding. 1. Turn the fuel cock to "RUN". 4. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. EBU00161 EBU00509 OPERATION w Indicates a potential hazard that could result in cold weather, always make sure all controls. Starting a cold engine qWARNING POTENTIAL HAZARD Freezing control cables in cold...
Owners Manual
Page 48
Vary speeds occasionally. Lock plate 6-7 Rev the machine freely through the gears but do not use full throttle at any time. 3. Turn the fuel cock to "OFF" and apply the parking brake. q 1. After break-in: Avoid prolonged full throttle operation. Parking When parking, stop the engine and shift into neutral. EBU00211 2. 10 ~ 20 hours: Avoid prolonged operation above 3/4 throttle.
Vary speeds occasionally. Lock plate 6-7 Rev the machine freely through the gears but do not use full throttle at any time. 3. Turn the fuel cock to "OFF" and apply the parking brake. q 1. After break-in: Avoid prolonged full throttle operation. Parking When parking, stop the engine and shift into neutral. EBU00211 2. 10 ~ 20 hours: Avoid prolonged operation above 3/4 throttle.
Owners Manual
Page 74
... the engine idling, return the starter knob to start to lose traction, reducing control and increasing the possibility of an accident. 7-21 Apply the throttle slowly and smoothly. Make sure that the engine and exhaust pipe will start the engine. The centrifugal clutch will engage and you will be hot when riding and afterwards; You should practice control of the throttle, brakes, shifting procedures, and turning...
... the engine idling, return the starter knob to start to lose traction, reducing control and increasing the possibility of an accident. 7-21 Apply the throttle slowly and smoothly. Make sure that the engine and exhaust pipe will start the engine. The centrifugal clutch will engage and you will be hot when riding and afterwards; You should practice control of the throttle, brakes, shifting procedures, and turning...
Owners Manual
Page 95
... body, causing injury. EBU00515 PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection, adjustment and lubrication will keep your machine in the vinyl bag and always carry them along with machine service. Safety is running. EBU00257 qWARNING POTENTIAL HAZARD Servicing an engine while it is an obligation of the machine owner. Tool kit 2. WHAT CAN HAPPEN Moving parts can start fires. Low-pressure tire gauge Have a Yamaha dealer perform service...
... body, causing injury. EBU00515 PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection, adjustment and lubrication will keep your machine in the vinyl bag and always carry them along with machine service. Safety is running. EBU00257 qWARNING POTENTIAL HAZARD Servicing an engine while it is an obligation of the machine owner. Tool kit 2. WHAT CAN HAPPEN Moving parts can start fires. Low-pressure tire gauge Have a Yamaha dealer perform service...
Owners Manual
Page 104
... with a feeler gauge and adjust to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m•kg, 9.1 ft•lb) 1. Filter element for engine NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in ) Air filter cleaning 1. Check hose 8-10 a q a. Spark plug gap When installing the spark plug, always clean the gasket surface and use a new gasket. Spark plug gap...
... with a feeler gauge and adjust to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m•kg, 9.1 ft•lb) 1. Filter element for engine NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in ) Air filter cleaning 1. Check hose 8-10 a q a. Spark plug gap When installing the spark plug, always clean the gasket surface and use a new gasket. Spark plug gap...
Owners Manual
Page 120
... operate smoothly, ask a Yamaha dealer to drive slowly until the V-belt becomes dry. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil 8-26 q 1. EBU00355 EBU00356 Draining the V-belt compartment If water leaks into the V-belt compartment such as when the machine is noticed, ask a Yamaha dealer to inspect. Cable inspection and lubrication qWARNING POTENTIAL HAZARD Damaged control cables. WHAT CAN...
... operate smoothly, ask a Yamaha dealer to drive slowly until the V-belt becomes dry. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil 8-26 q 1. EBU00355 EBU00356 Draining the V-belt compartment If water leaks into the V-belt compartment such as when the machine is noticed, ask a Yamaha dealer to inspect. Cable inspection and lubrication qWARNING POTENTIAL HAZARD Damaged control cables. WHAT CAN...
Owners Manual
Page 133
... its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. b. A plastic bag and strong rubber band may cause water seepage and deterioration of many components. 1. Use only enough pressure to the chain, sprockets or wheel axles. 3. Rinse the machine off , wash all surfaces with a paint brush. Do not apply degreaser to...
... its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices. b. A plastic bag and strong rubber band may cause water seepage and deterioration of many components. 1. Use only enough pressure to the chain, sprockets or wheel axles. 3. Rinse the machine off , wash all surfaces with a paint brush. Do not apply degreaser to...
Owners Manual
Page 135
... cleaning the machine, prepare for storage as follows: 1. Consult a Yamaha dealer if the fuel system needs to prevent moisture from entering. Do not apply oil to raise all control cables. NOTE: Make any rubber parts or the seat cover. EBU00525 B. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to be drained instead. 2. Remove the battery and charge it.
... cleaning the machine, prepare for storage as follows: 1. Consult a Yamaha dealer if the fuel system needs to prevent moisture from entering. Do not apply oil to raise all control cables. NOTE: Make any rubber parts or the seat cover. EBU00525 B. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to be drained instead. 2. Remove the battery and charge it.