Owners Manual
Page 5
... IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch...4-1 Indicator lights...4-2 Oil temperature indicator light checking method...4-3 Fuel gauge ...4-4 Handlebar switches ...4-5 Throttle lever ...4-6 Speed limiter ...4-7 Front brake lever ...4-8 Rear brake pedal and lever ...4-8 Parking brake...4-9 Shift pedal...4-10 Reverse knob ...4-10 Recoil starter...4-11 Fuel tank cap...4-12 Fuel cock ...4-13 Starter (choke) ...4-14 Seat...4-15 Storage box ...4-16 Front...
... IDENTIFICATION...3-1 Identification number records ...3-2 Key identification number ...3-2 Vehicle identification number ...3-3 Model label...3-3 2 3 CONTROL FUNCTIONS...4-1 Main switch...4-1 Indicator lights...4-2 Oil temperature indicator light checking method...4-3 Fuel gauge ...4-4 Handlebar switches ...4-5 Throttle lever ...4-6 Speed limiter ...4-7 Front brake lever ...4-8 Rear brake pedal and lever ...4-8 Parking brake...4-9 Shift pedal...4-10 Reverse knob ...4-10 Recoil starter...4-11 Fuel tank cap...4-12 Fuel cock ...4-13 Starter (choke) ...4-14 Seat...4-15 Storage box ...4-16 Front...
Owners Manual
Page 6
... ...4-18 Auxiliary DC jack...4-19 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel...5-5 Engine oil...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-9 Switches ...5-9 Tires...5-9 How to measure tire pressure ...5-11 Tire wear limit ...5-12 6 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Reverse knob operation and reverse driving ...6-4 Shifting...6-5 To start out and accelerate...6-5 To decelerate ...6-6 Engine break-in ...6-7 Parking ...6-8 Parking on a slope ...6-9 Accessories and loading...
... ...4-18 Auxiliary DC jack...4-19 5 PRE-OPERATION CHECKS ...5-1 Front and rear brakes ...5-3 Fuel...5-5 Engine oil...5-7 Final gear oil...5-8 Throttle lever ...5-8 Fittings and Fasteners ...5-8 Lights...5-9 Switches ...5-9 Tires...5-9 How to measure tire pressure ...5-11 Tire wear limit ...5-12 6 OPERATION...6-1 Starting a cold engine ...6-1 Starting a warm engine...6-3 Warming up...6-3 Reverse knob operation and reverse driving ...6-4 Shifting...6-5 To start out and accelerate...6-5 To decelerate ...6-6 Engine break-in ...6-7 Parking ...6-8 Parking on a slope ...6-9 Accessories and loading...
Owners Manual
Page 7
...Owner's manual and tool kit ...8-1 Periodic maintenance/ lubrication...8-3 Engine oil...8-5 Final gear oil...8-9 Spark plug inspection...8-11 Air filter cleaning...8-12 Spark arrester cleaning ...8-15 Carburetor adjustment ...8-16 Idle speed adjustment ...8-17 Valve clearance adjustment...8-18 Throttle lever adjustment...8-18 Front brake pad inspection ...8-19 Rear brake shoe inspection ...8-19 Front brake fluid level inspection...8-20 Brake fluid replacement ...8-21 Rear brake pedal and lever adjustment...8-23 Clutch adjustment ...8-26 Cable inspection and lubrication ...8-27 Brake and shift...
...Owner's manual and tool kit ...8-1 Periodic maintenance/ lubrication...8-3 Engine oil...8-5 Final gear oil...8-9 Spark plug inspection...8-11 Air filter cleaning...8-12 Spark arrester cleaning ...8-15 Carburetor adjustment ...8-16 Idle speed adjustment ...8-17 Valve clearance adjustment...8-18 Throttle lever adjustment...8-18 Front brake pad inspection ...8-19 Rear brake shoe inspection ...8-19 Front brake fluid level inspection...8-20 Brake fluid replacement ...8-21 Rear brake pedal and lever adjustment...8-23 Clutch adjustment ...8-26 Cable inspection and lubrication ...8-27 Brake and shift...
Owners Manual
Page 10
... 1 2 3 2 WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. Avoid hills and rough terrain. • Maximum Vehicle Load : 210 kg, (463 lbs). OPERATING TIRE PRESSURE: Set with cargo or towing a trailer : Reduce speed and allow more room to dislodge from your machine. Read owner's manual before loading or towing. • When riding with tires cold • Recommended : FRONT : 25kPa, {0.25kgf/cm }, 3.6psi REAR : 25kPa...
... 1 2 3 2 WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. Avoid hills and rough terrain. • Maximum Vehicle Load : 210 kg, (463 lbs). OPERATING TIRE PRESSURE: Set with cargo or towing a trailer : Reduce speed and allow more room to dislodge from your machine. Read owner's manual before loading or towing. • When riding with tires cold • Recommended : FRONT : 25kPa, {0.25kgf/cm }, 3.6psi REAR : 25kPa...
Owners Manual
Page 27
Start switch EBU00058* Lights switch "LIGHTS" Turn the switch to stop the engine, especially in the " " position. EBU00054* Engine stop switch " " Make sure that the starter motor will not start or run when the engine stop switch 3. CAUTION: Do not use the headlight with the engine turned off for details) 2 3 1. If this switch is in an emergency. EBU00053 EBU00055* Handlebar switches 1 Start switch " " The starter motor cranks the engine when this should happen, remove the battery and recharge...
Start switch EBU00058* Lights switch "LIGHTS" Turn the switch to stop the engine, especially in the " " position. EBU00054* Engine stop switch " " Make sure that the starter motor will not start or run when the engine stop switch 3. CAUTION: Do not use the headlight with the engine turned off for details) 2 3 1. If this switch is in an emergency. EBU00053 EBU00055* Handlebar switches 1 Start switch " " The starter motor cranks the engine when this should happen, remove the battery and recharge...
Owners Manual
Page 28
... spring-loaded, the machine will decelerate, and the engine will increase the engine speed. If it returns to the idle position as soon as the lever is released. Correct the problem before you can't find or solve the problem yourself. 1. This could be sure it difficult to speed up or slow down when you need to. Regulate the speed of throttle. Before starting...
... spring-loaded, the machine will decelerate, and the engine will increase the engine speed. If it returns to the idle position as soon as the lever is released. Correct the problem before you can't find or solve the problem yourself. 1. This could be sure it difficult to speed up or slow down when you need to. Regulate the speed of throttle. Before starting...
Owners Manual
Page 46
If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a Yamaha dealer. 5-4 Do not ride the ATV if you find any problem with improperly brakes. WARNING POTENTIAL HAZARD Riding with the brakes. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. operating WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident.
If a problem cannot be corrected by the adjustment procedures provided in this manual, have the ATV inspected by a Yamaha dealer. 5-4 Do not ride the ATV if you find any problem with improperly brakes. WARNING POTENTIAL HAZARD Riding with the brakes. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. operating WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident.
Owners Manual
Page 55
... riding in cold weather, always make sure all controls. Shift the transmission into neutral. WHAT CAN HAPPEN Loss of control, which could result in cold weather. Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. WARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 Turn the fuel cock...
... riding in cold weather, always make sure all controls. Shift the transmission into neutral. WHAT CAN HAPPEN Loss of control, which could result in cold weather. Starting a cold engine WARNING POTENTIAL HAZARD Freezing control cables in serious injury or death. WARNING POTENTIAL HAZARD Operating ATV without being familiar with all control cables work smoothly before you do not understand, ask your Yamaha dealer. 6-1 Turn the fuel cock...
Owners Manual
Page 56
... 1: Cold engine start position. 6 6 6 6 6 6 7 8 9 a. Completely close the throttle lever and start the engine by pushing the start -ambient temperature at 0˚C (30˚F) ~ 30˚C (90˚F) and warming up position. However, it . ● The engine can be started in any gear if the rear brake lever is in reference to shift into neutral before starting the engine. 5. If the light does not come on . Position 3: Cold engine start...
... 1: Cold engine start position. 6 6 6 6 6 6 7 8 9 a. Completely close the throttle lever and start the engine by pushing the start -ambient temperature at 0˚C (30˚F) ~ 30˚C (90˚F) and warming up position. However, it . ● The engine can be started in any gear if the rear brake lever is in reference to shift into neutral before starting the engine. 5. If the light does not come on . Position 3: Cold engine start...
Owners Manual
Page 59
... to the engine and drive train may damage the transmission. Neutral R. Release the throttle lever. Shift into neutral, return the throttle lever to control the amount of power you have available at a given speed or for long periods with centrifugal automatic clutch. Open the throttle gradually. 6-5 1. Reverse CAUTION: Do not coast for starting accelerating, climbing, etc. Even with gears in neutral, the transmission is only properly...
... to the engine and drive train may damage the transmission. Neutral R. Release the throttle lever. Shift into neutral, return the throttle lever to control the amount of power you have available at a given speed or for long periods with centrifugal automatic clutch. Open the throttle gradually. 6-5 1. Reverse CAUTION: Do not coast for starting accelerating, climbing, etc. Even with gears in neutral, the transmission is only properly...
Owners Manual
Page 62
Vary speeds occasionally. After break-in: Avoid prolonged full throttle operation. Turn the fuel cock to "OFF" and apply the parking brake. 1. Parking When parking, stop the engine and shift into neutral. Lock plate 6-8 Rev the machine freely through the gears but do not use full throttle at any time. 3. EBU00211 2. 10 ~ 20 hours: Avoid prolonged operation above 3/4 throttle.
Vary speeds occasionally. After break-in: Avoid prolonged full throttle operation. Turn the fuel cock to "OFF" and apply the parking brake. 1. Parking When parking, stop the engine and shift into neutral. Lock plate 6-8 Rev the machine freely through the gears but do not use full throttle at any time. 3. EBU00211 2. 10 ~ 20 hours: Avoid prolonged operation above 3/4 throttle.
Owners Manual
Page 88
... the ATV has attained adequate speed, release the throttle and lift the shift pedal to start to accidentally move into the higher gears. Be sure to begin riding your ATV. Release the shift pedal and apply the throttle smoothly. Make sure that the engine and exhaust pipe will start the engine. Apply the throttle slowly and smoothly. The centrifugal clutch will engage and you get on...
... the ATV has attained adequate speed, release the throttle and lift the shift pedal to start to accidentally move into the higher gears. Be sure to begin riding your ATV. Release the shift pedal and apply the throttle smoothly. Make sure that the engine and exhaust pipe will start the engine. Apply the throttle slowly and smoothly. The centrifugal clutch will engage and you get on...
Owners Manual
Page 112
... balance/damage/run out. • Repair if necessary. • Check bearing assembly for looseness/damage. • Replace if damaged Check operation. Replace if damaged. Replace the brake hoses every four years, or if cracked or damaged. 8-4 WARNING Indicates a potential hazard that these items be serviced by a Yamaha dealer. ROUTINE 1 month EVERY 1 year 3 6 6 months months months Reverse release cable* Wheels* Wheel bearings* E Steering system* Drive shaft universal joint* • Lubricate...
... balance/damage/run out. • Repair if necessary. • Check bearing assembly for looseness/damage. • Replace if damaged Check operation. Replace if damaged. Replace the brake hoses every four years, or if cracked or damaged. 8-4 WARNING Indicates a potential hazard that these items be serviced by a Yamaha dealer. ROUTINE 1 month EVERY 1 year 3 6 6 months months months Reverse release cable* Wheels* Wheel bearings* E Steering system* Drive shaft universal joint* • Lubricate...
Owners Manual
Page 135
... frayed or kinked. Replace damaged cables. HOW TO AVOID THE HAZARD Inspect cables frequently. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil EBU00362 Brake and shift pedals/brake lever lubrication Lubricate the pivoting parts of controls could be restricted, which...Yamaha chain and cable lube or SAE 10W30 motor oil 8-27 If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Cables can result when the outer covering of control cables becomes damaged. EBU00356 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control...
... frayed or kinked. Replace damaged cables. HOW TO AVOID THE HAZARD Inspect cables frequently. Recommended lubricant: Yamaha chain and cable lube or SAE 10W30 motor oil EBU00362 Brake and shift pedals/brake lever lubrication Lubricate the pivoting parts of controls could be restricted, which...Yamaha chain and cable lube or SAE 10W30 motor oil 8-27 If the cables do not operate smoothly, ask a Yamaha dealer to replace them. Cables can result when the outer covering of control cables becomes damaged. EBU00356 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control...
Owners Manual
Page 139
If a fuse is blown, turn on the switches. EBU00396* Fuse replacement The main fuse case and the fuse box are located under the seat. If the fuse immediately blows again, consult a Yamaha dealer. Headlight fuse 3. Then turn off the main switch and install a new fuse of the specified amperage. Carburetor warmer fuse Specified fuse: Main fuse Headlight fuse Ignition system fuse Auxiliary DC jack fuse Carburetor warmer fuse 1. Spare fuse 1. Spare fuse 8-31 2. Ignition fuse 4. Auxiliary DC jack fuse 5. Main fuse 2 1 30 A 15 A 10 A 10 A 10 A 2.
If a fuse is blown, turn on the switches. EBU00396* Fuse replacement The main fuse case and the fuse box are located under the seat. If the fuse immediately blows again, consult a Yamaha dealer. Headlight fuse 3. Then turn off the main switch and install a new fuse of the specified amperage. Carburetor warmer fuse Specified fuse: Main fuse Headlight fuse Ignition system fuse Auxiliary DC jack fuse Carburetor warmer fuse 1. Spare fuse 1. Spare fuse 8-31 2. Ignition fuse 4. Auxiliary DC jack fuse 5. Main fuse 2 1 30 A 15 A 10 A 10 A 10 A 2.
Owners Manual
Page 143
... the fuel, compression, or ignition systems can lead to expensive repair bills. 1. Use only genuine Yamaha parts on your machine. Imitation parts may occur during operation. The troubleshooting chart describes a quick, easy procedure for making checks. EBU00409 EBU00412 Headlight beam adjustment CAUTION: It is advisable to have a shorter service life and can cause poor starting and loss of power...
... the fuel, compression, or ignition systems can lead to expensive repair bills. 1. Use only genuine Yamaha parts on your machine. Imitation parts may occur during operation. The troubleshooting chart describes a quick, easy procedure for making checks. EBU00409 EBU00412 Headlight beam adjustment CAUTION: It is advisable to have a shorter service life and can cause poor starting and loss of power...
Owners Manual
Page 146
... may cause water seepage and deterioration of many components. 1. Once the majority of the exhaust pipe to the wheel axles. 3. b. Make sure the spark plug and all surfaces with a garden hose. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices...
... may cause water seepage and deterioration of many components. 1. Once the majority of the exhaust pipe to the wheel axles. 3. b. Make sure the spark plug and all surfaces with a garden hose. CLEANING Frequent, thorough cleaning of your machine will not only enhance its appearance but will improve its general performance and extend the useful life of wheel bearings, brakes, transmission seals and electrical devices...
Owners Manual
Page 148
... or 20W40 motor oil in a humid or salt-air atmosphere, coat all control cables. 4. Block up the frame to guard against deterioration. Remove the spark plug, pour about one tablespoon of your machine will require some preventive procedures to raise all wheels off the ground. 5. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to coat the cylinder wall with fresh fuel and...
... or 20W40 motor oil in a humid or salt-air atmosphere, coat all control cables. 4. Block up the frame to guard against deterioration. Remove the spark plug, pour about one tablespoon of your machine will require some preventive procedures to raise all wheels off the ground. 5. Ground the spark plug wire and turn the engine over the exhaust pipe outlet to coat the cylinder wall with fresh fuel and...
Owners Manual
Page 156
... and maintain the ATV as spark plugs, oil, oil filter, air filter, and brake shoes. In order for this warranty to remain in the continental United States will be to normal wear or routine maintenance; Parts used in the appropriate owner's manual; 2. c. f. Damage due to original parts. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. EBU00432 YAMAHA MOTOR CORPORATION, U.S.A. DURING THE PERIOD OF...
... and maintain the ATV as spark plugs, oil, oil filter, air filter, and brake shoes. In order for this warranty to remain in the continental United States will be to normal wear or routine maintenance; Parts used in the appropriate owner's manual; 2. c. f. Damage due to original parts. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. EBU00432 YAMAHA MOTOR CORPORATION, U.S.A. DURING THE PERIOD OF...
Owners Manual
Page 157
... you should move after you are general and overlap each manufacturer of a motor vehicle to repair of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. However, if a particular failure is limited to maintain a complete, up every new machine before sale. 2. If you have any or all first purchasers against the possibility of the...
... you should move after you are general and overlap each manufacturer of a motor vehicle to repair of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. However, if a particular failure is limited to maintain a complete, up every new machine before sale. 2. If you have any or all first purchasers against the possibility of the...