Owners Manual
Page 44
... gear. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is idling, move the lever to a complete stop. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. Whenever the ATV is left unattended, always place the transmission in extreme cold or due to extended...
... gear. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is idling, move the lever to a complete stop. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. Whenever the ATV is left unattended, always place the transmission in extreme cold or due to extended...
Owners Manual
Page 60
...Adaptive Fuel Correction Bank 1 EPS Models Only Steering Over Current Shut Down Steering Excessive Current Error Steering Torque Partial Failure Steering ...Condition EPS SEPIC Voltage Error 58 Position Deviation Fault ECU Monitoring Error ECU Monitoring Error (Level 3) ECU Monitoring of Injection Cut Off (Level 1) ECU Monitoring of Injection Cut Off (Level 2) Throttle Body Control - Requested Throttle Angle Not Plausible ECU ADC Fault - Least Severe Data Valid But Above Normal Operating Range - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes...
...Adaptive Fuel Correction Bank 1 EPS Models Only Steering Over Current Shut Down Steering Excessive Current Error Steering Torque Partial Failure Steering ...Condition EPS SEPIC Voltage Error 58 Position Deviation Fault ECU Monitoring Error ECU Monitoring Error (Level 3) ECU Monitoring of Injection Cut Off (Level 1) ECU Monitoring of Injection Cut Off (Level 2) Throttle Body Control - Requested Throttle Angle Not Plausible ECU ADC Fault - Least Severe Data Valid But Above Normal Operating Range - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes...
Owners Manual
Page 61
... drive components. Drive slowly at 25 hours. 8. NOTICE: Excessive heat build-up during the first three hours of use. Do not operate at sustained idle. 5. See page 102. Change both the oil and the filter at first. Fill the fuel tank with vehicle operation and handling. 4. Check the oil level on the daily pre-ride inspection checklist. Check fluid levels of transmission and all safety warnings...
... drive components. Drive slowly at 25 hours. 8. NOTICE: Excessive heat build-up during the first three hours of use. Do not operate at sustained idle. 5. See page 102. Change both the oil and the filter at first. Fill the fuel tank with vehicle operation and handling. 4. Check the oil level on the daily pre-ride inspection checklist. Check fluid levels of transmission and all safety warnings...
Owners Manual
Page 78
... speed and cargo to the hitch point designated for your vehicle. Always attach the tow load to maintain stable driving conditions. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of vehicle rollover. WEIGHT DISTRIBUTION in rough terrain, while cornering or while ascending or descending a hill. 76 USE EXTREME CAUTION when applying brakes with loads extending beyond the rack or cargo bed. Always be adversely affected, causing vehicle...
... speed and cargo to the hitch point designated for your vehicle. Always attach the tow load to maintain stable driving conditions. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of vehicle rollover. WEIGHT DISTRIBUTION in rough terrain, while cornering or while ascending or descending a hill. 76 USE EXTREME CAUTION when applying brakes with loads extending beyond the rack or cargo bed. Always be adversely affected, causing vehicle...
Owners Manual
Page 99
...) Inspect; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 250...
...) Inspect; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 250...
Owners Manual
Page 118
... the ground. 6. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. MAINTENANCE Tires Wheel Installation 1. Lower the vehicle to specification. Loose nuts could cause a tire to specification. lbs. (37 Nm) 116 Always ensure that all nuts are torqued to come off during operation, which could result in PARK. 2. Install the wheel nuts and finger-tighten them. 5. WARNING!
... the ground. 6. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. MAINTENANCE Tires Wheel Installation 1. Lower the vehicle to specification. Loose nuts could cause a tire to specification. lbs. (37 Nm) 116 Always ensure that all nuts are torqued to come off during operation, which could result in PARK. 2. Install the wheel nuts and finger-tighten them. 5. WARNING!
Owners Manual
Page 122
... tabs at the rear of the headlight pod. Clean lights frequently and replace burned out lamps promptly. Oil from the speedometer. Headlight and taillight lenses become dirty during normal operation. Headlight Lamp Replacement When servicing a halogen lamp, don't touch the lamp with denatured alcohol. 1. 570 SP Models: Remove the seven (7) headlight pod screws. Lift the pod cover and disconnect the speedometer harnesses from your skin...
... tabs at the rear of the headlight pod. Clean lights frequently and replace burned out lamps promptly. Oil from the speedometer. Headlight and taillight lenses become dirty during normal operation. Headlight Lamp Replacement When servicing a halogen lamp, don't touch the lamp with denatured alcohol. 1. 570 SP Models: Remove the seven (7) headlight pod screws. Lift the pod cover and disconnect the speedometer harnesses from your skin...
Owners Manual
Page 124
Phillips Screw Headlight Housing Replacement (570 SP Models) 1. Remove the seven (7) headlight pod screws. 2. Pull the pod cover forward. 3. Pull the headlight housing up from the wiring harness. 4. Unplug the headlamp from bracket for removal. 6. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Loosen the Phillips screw located at the rear of the headlamp. 2. MAINTENANCE Lights Low Beam...
Phillips Screw Headlight Housing Replacement (570 SP Models) 1. Remove the seven (7) headlight pod screws. 2. Pull the pod cover forward. 3. Pull the headlight housing up from the wiring harness. 4. Unplug the headlamp from bracket for removal. 6. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Loosen the Phillips screw located at the rear of the headlamp. 2. MAINTENANCE Lights Low Beam...
Owners Manual
Page 125
... wiring harness. 5. MAINTENANCE Lights Headlight Housing Replacement (570/570 EPS/2X4) 1. Unplug the headlamp from the speedometer. 4. Carefully pull the assembly up and out of the pod. 3. Adjust the headlight aim by 5 1/8" turning the adjusting knob. (13 cm) 123 Use a small screwdriver to install the new housing and reassemble the pod. Reverse the steps to remove the o-rings from the locking tabs. 7. Lift...
... wiring harness. 5. MAINTENANCE Lights Headlight Housing Replacement (570/570 EPS/2X4) 1. Unplug the headlamp from the speedometer. 4. Carefully pull the assembly up and out of the pod. 3. Adjust the headlight aim by 5 1/8" turning the adjusting knob. (13 cm) 123 Use a small screwdriver to install the new housing and reassemble the pod. Reverse the steps to remove the o-rings from the locking tabs. 7. Lift...
Owners Manual
Page 126
Reinstall the harness assembly into the headlight assembly. 4. Remove the harness connector from the headlight assembly. 2. Reinstall the harness connector. 5. Taillight Harness Connector Socket Lamp 124 Turn the headlight harness clockwise to the socket and install the new lamp. 4. Test the light for proper operation. MAINTENANCE Lights Lower Headlamp Replacement 1. Phillips Screw Lamp Harness Taillight/Brakelight Lamp Replacement (All Except X2) 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away...
Reinstall the harness assembly into the headlight assembly. 4. Remove the harness connector from the headlight assembly. 2. Reinstall the harness connector. 5. Taillight Harness Connector Socket Lamp 124 Turn the headlight harness clockwise to the socket and install the new lamp. 4. Test the light for proper operation. MAINTENANCE Lights Lower Headlamp Replacement 1. Phillips Screw Lamp Harness Taillight/Brakelight Lamp Replacement (All Except X2) 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away...
Owners Manual
Page 144
... and pads may damage components and could remove paint and labels. Avoid directing the water stream at no charge. Follow the instructions on your POLARIS dealer to evaporate any water that will scratch the finish. 142 Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Radiator • Transmission seals • Brakes • Cab and body panels • Electrical components • Switches and controls...
... and pads may damage components and could remove paint and labels. Avoid directing the water stream at no charge. Follow the instructions on your POLARIS dealer to evaporate any water that will scratch the finish. 142 Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Radiator • Transmission seals • Brakes • Cab and body panels • Electrical components • Switches and controls...
Owners Manual
Page 147
...) • Rear gearcase (if equipped) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Oil will be completely drained of oil. 2. After stabilizing the fuel, remove the spark plugs and add 2-3 tablespoons of the spark plug cap and reinstall the caps onto the plugs. 4. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels...
...) • Rear gearcase (if equipped) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Oil will be completely drained of oil. 2. After stabilizing the fuel, remove the spark plugs and add 2-3 tablespoons of the spark plug cap and reinstall the caps onto the plugs. 4. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels...
Owners Manual
Page 154
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
Owners Manual
Page 156
... RG6YC / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU Directive...
... RG6YC / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU Directive...
Owners Manual
Page 158
....3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU...
....3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU...
Owners Manual
Page 160
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
Owners Manual
Page 166
... register your product under your name and address with a local POLARIS dealer in your warranty coverage. If you receive safety information and notices regarding your product. This policy does not apply...perform the warranty repair. This policy does not apply to products registered to a POLARIS Servicing Dealer. Product importation rules vary considerably from POLARIS in order to register your product in your new country immediately after you use any authorized POLARIS dealer that sells the same line as proof of the selling dealer's authorized location as your vehicle...
... register your product under your name and address with a local POLARIS dealer in your warranty coverage. If you receive safety information and notices regarding your product. This policy does not apply...perform the warranty repair. This policy does not apply to products registered to a POLARIS Servicing Dealer. Product importation rules vary considerably from POLARIS in order to register your product in your new country immediately after you use any authorized POLARIS dealer that sells the same line as proof of the selling dealer's authorized location as your vehicle...
Owners Manual
Page 168
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
... considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector...
Owners Manual
Page 175
... Filter Change (325) . . 100-101 Oil and Filter Change (570) . . 103-104 Oil Change, Transmission ...106 Oil Level Engine (325)...99 Engine (570)...102 Transmission ...106 Oil Recommendations Engine ...99 Transmission ...105 Operation on Public Lands ...93 Override Switch ...32 I Idle RPM Adjustment ...140 Immersion Maintenance ...128 Indicator Lamps ...47 Instrument Cluster...46-58 P Parking Brake ...37 Parking on an Incline ...80 Passenger Seat (X2) ...40-41 Periodic Maintenance Chart ...94-97 Polaris Product List...160 Polishing the Vehicle ...142 Power Steering ...39 Power Steering...
... Filter Change (325) . . 100-101 Oil and Filter Change (570) . . 103-104 Oil Change, Transmission ...106 Oil Level Engine (325)...99 Engine (570)...102 Transmission ...106 Oil Recommendations Engine ...99 Transmission ...105 Operation on Public Lands ...93 Override Switch ...32 I Idle RPM Adjustment ...140 Immersion Maintenance ...128 Indicator Lamps ...47 Instrument Cluster...46-58 P Parking Brake ...37 Parking on an Incline ...80 Passenger Seat (X2) ...40-41 Periodic Maintenance Chart ...94-97 Polaris Product List...160 Polishing the Vehicle ...142 Power Steering ...39 Power Steering...
Owners Manual
Page 176
......126 Spark Plug Torque Specification . . 126 Spark Plugs ...126-127 Specifications HAWKEYE 325 2X4 ...152-153 SPORTSMAN 570 ...154-155 SPORTSMAN Touring 570 156-157 SPORTSMAN X2 570 ...158-159 Speedometer ...46 Spring Adjustment Front Shock (570 SP only) ...139 Rear Shock ...139 Starting the Engine ...63 Steering Assembly ...112 Storage ...141-146 Storage Tips ...144-146 Switches 4X4 Switch ...43 Engine Stop Switch...33 Headlight Switch...33 Main Key Switch ...33 Mode/Reverse Override Switch . 32 V Vehicle Identification Numbers...8 Vehicle Immersion ...128 VIN ...8 W Warning...
......126 Spark Plug Torque Specification . . 126 Spark Plugs ...126-127 Specifications HAWKEYE 325 2X4 ...152-153 SPORTSMAN 570 ...154-155 SPORTSMAN Touring 570 156-157 SPORTSMAN X2 570 ...158-159 Speedometer ...46 Spring Adjustment Front Shock (570 SP only) ...139 Rear Shock ...139 Starting the Engine ...63 Steering Assembly ...112 Storage ...141-146 Storage Tips ...144-146 Switches 4X4 Switch ...43 Engine Stop Switch...33 Headlight Switch...33 Main Key Switch ...33 Mode/Reverse Override Switch . 32 V Vehicle Identification Numbers...8 Vehicle Immersion ...128 VIN ...8 W Warning...