Owners Manual
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Operation is an adult vehicle only. This is prohibited for Maintenance and Safety Hawkeye 325 2X4 Sportsman 570 Sportsman 570 EPS Sportsman 570 SP Sportsman Touring 570 Sportsman Touring 570 EPS Sportsman Touring 570 SP Sportsman X2 570 Read this manual carefully. Owner's Manual for those under 16 years of age. It contains important safety information.
Operation is an adult vehicle only. This is prohibited for Maintenance and Safety Hawkeye 325 2X4 Sportsman 570 Sportsman 570 EPS Sportsman 570 SP Sportsman Touring 570 Sportsman Touring 570 EPS Sportsman Touring 570 SP Sportsman X2 570 Read this manual carefully. Owner's Manual for those under 16 years of age. It contains important safety information.
Owners Manual
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2016 Owner's Manual Hawkeye® 325 2X4 Sportsman® 570 Sportsman® 570 EPS Sportsman® 570 SP Sportsman® Touring 570 Sportsman® Touring 570 EPS Sportsman® Touring 570 SP Sportsman® X2 570 1
2016 Owner's Manual Hawkeye® 325 2X4 Sportsman® 570 Sportsman® 570 EPS Sportsman® 570 SP Sportsman® Touring 570 Sportsman® Touring 570 EPS Sportsman® Touring 570 SP Sportsman® X2 570 1
Owners Manual
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... the vehicle. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is left unattended, always place the transmission in extreme cold or due to a complete stop. When the engine is moving could cause transmission damage. Your dealer can assist. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to extended use of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. Extreme Use Battery An...
... the vehicle. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is left unattended, always place the transmission in extreme cold or due to a complete stop. When the engine is moving could cause transmission damage. Your dealer can assist. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to extended use of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. Extreme Use Battery An...
Owners Manual
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Sensor Diff Exceeds Limit ECU Fault - ICO ECU Fault - Hardware Disruption Idle Fuel Correction Bank 1 Condition Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Data...Power Save Condition EPS SEPIC Voltage Error 58 Least Severe Data Valid But Below Normal Operating Range - Least Severe Data Valid But Below Normal Operating Range - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control...
Sensor Diff Exceeds Limit ECU Fault - ICO ECU Fault - Hardware Disruption Idle Fuel Correction Bank 1 Condition Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Data...Power Save Condition EPS SEPIC Voltage Error 58 Least Severe Data Valid But Below Normal Operating Range - Least Severe Data Valid But Below Normal Operating Range - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control...
Owners Manual
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... extending beyond the rack or cargo bed. OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can result in serious injury or death. Always follow these items must not exceed the maximum weight capacity. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of gravity and creates a less stable operating condition. When determining the weight you are adding to maintain stable driving conditions...
... extending beyond the rack or cargo bed. OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can result in serious injury or death. Always follow these items must not exceed the maximum weight capacity. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of gravity and creates a less stable operating condition. When determining the weight you are adding to maintain stable driving conditions...
Owners Manual
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...; Rear gearcase oil Ź Transmission oil D Fuel system/filter 100 H 12 M Miles (Km) 1000 (1600) Change fluid; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed...
...; Rear gearcase oil Ź Transmission oil D Fuel system/filter 100 H 12 M Miles (Km) 1000 (1600) Change fluid; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed...
Owners Manual
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... finger-tighten them. 5. Nut Type Lug Nut (Aluminum Wheels) Nut Torque 30 ft-lbs (41 Nm) PLUS 1/4 TURN 2-Piece Flange Nut (Steel Wheels) 27 ft. Lower the vehicle to specification. lbs. (37 Nm) 116 Lock the parking brake. 3. Always ensure that all nuts are torqued to the ground. 6. WARNING! Place the wheel on the hub with the valve stem toward the outside and rotation...
... finger-tighten them. 5. Nut Type Lug Nut (Aluminum Wheels) Nut Torque 30 ft-lbs (41 Nm) PLUS 1/4 TURN 2-Piece Flange Nut (Steel Wheels) 27 ft. Lower the vehicle to specification. lbs. (37 Nm) 116 Lock the parking brake. 3. Always ensure that all nuts are torqued to the ground. 6. WARNING! Place the wheel on the hub with the valve stem toward the outside and rotation...
Owners Manual
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... do touch a lamp, clean it . 4. All Other Models: Remove the two screws on the wiring. 3. Lift the pod cover and disconnect the speedometer harnesses from the rear of the headlight pod. Hot components can result in the housing. 5. MAINTENANCE Lights Poor lighting can cause burns to skin. Remove the screw from the speedometer. Lift the pod slightly while depressing the tabs...
... do touch a lamp, clean it . 4. All Other Models: Remove the two screws on the wiring. 3. Lift the pod cover and disconnect the speedometer harnesses from the rear of the headlight pod. Hot components can result in the housing. 5. MAINTENANCE Lights Poor lighting can cause burns to skin. Remove the screw from the speedometer. Lift the pod slightly while depressing the tabs...
Owners Manual
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... screw. Adjust the beam to the desired position, then tighten the screw. Position the vehicle on the right side of the headlight beam should be adjusted slightly upward or downward. Turn the headlight switch to the center of the headlight pod. Include rider weight on the seat when measuring. 5. 570 SP Models: Adjustment Screw The adjustment screw is located on the wall.
... screw. Adjust the beam to the desired position, then tighten the screw. Position the vehicle on the right side of the headlight beam should be adjusted slightly upward or downward. Turn the headlight switch to the center of the headlight pod. Include rider weight on the seat when measuring. 5. 570 SP Models: Adjustment Screw The adjustment screw is located on the wall.
Owners Manual
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Loosen the Phillips screw located at the rear of the headlamp. 2. Remove the seven (7) headlight pod screws. 2. Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. MAINTENANCE Lights Low Beam Adjustment The low beam can be adjusted slightly upward...Tighten the screw. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Tilt the headlamp upward or downward. 3. Pull the pod cover forward. 3. Pull the headlight housing up from the wiring harness. 4. Phillips Screw Headlight Housing Replacement (570 SP Models) 1.
Loosen the Phillips screw located at the rear of the headlamp. 2. Remove the seven (7) headlight pod screws. 2. Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. MAINTENANCE Lights Low Beam Adjustment The low beam can be adjusted slightly upward...Tighten the screw. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Tilt the headlamp upward or downward. 3. Pull the pod cover forward. 3. Pull the headlight housing up from the wiring harness. 4. Phillips Screw Headlight Housing Replacement (570 SP Models) 1.
Owners Manual
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... from the speedometer. 4. Pull the headlight housing up to remove it from the locking tabs. 8. Carefully pull the assembly up to release it from the locking tabs. 7. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. 5. Lift the adjusting knob up and out of the adjustment knob stop is 5 1/8" (13 cm). 10. MAINTENANCE Lights Headlight Housing Replacement (570/570 EPS/2X4) 1. Reverse the...
... from the speedometer. 4. Pull the headlight housing up to remove it from the locking tabs. 8. Carefully pull the assembly up to release it from the locking tabs. 7. Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. 5. Lift the adjusting knob up and out of the adjustment knob stop is 5 1/8" (13 cm). 10. MAINTENANCE Lights Headlight Housing Replacement (570/570 EPS/2X4) 1. Reverse the...
Owners Manual
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...; Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Apply dielectric grease to specification. 3. Reinstall the spark plugs. Oil will be completely drained of oil. 2. After stabilizing the fuel, remove the spark plugs and add 2-3 tablespoons of engine oil. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Turn the engine over several times using electric start. Add...
...; Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Apply dielectric grease to specification. 3. Reinstall the spark plugs. Oil will be completely drained of oil. 2. After stabilizing the fuel, remove the spark plugs and add 2-3 tablespoons of engine oil. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Turn the engine over several times using electric start. Add...
Owners Manual
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SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
Owners Manual
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... ECU RG6YC / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU Directive...
... ECU RG6YC / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU Directive...
Owners Manual
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.... (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU...
.... (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU...
Owners Manual
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SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
Owners Manual
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...Warranty and Service Bulletin repairs may be requested from POLARIS in order to register your product in which the product was purchased: Warranty or Service Bulletin repairs must be denied. Dealers may also be required to present documentation of your move to another country, be authorized to perform the warranty repair... RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to an authorized POLARIS dealer. ...
...Warranty and Service Bulletin repairs may be requested from POLARIS in order to register your product in which the product was purchased: Warranty or Service Bulletin repairs must be denied. Dealers may also be required to present documentation of your move to another country, be authorized to perform the warranty repair... RESPONSIBILITY.) POLARIS suggests that you receive safety information and notices regarding your vehicle. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to an authorized POLARIS dealer. ...
Owners Manual
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... workmanship that Polaris provides on the date of purchase by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. This emissions limited warranty covers components whose...
... workmanship that Polaris provides on the date of purchase by original retail purchaser and continues for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. This emissions limited warranty covers components whose...
Owners Manual
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...-101 Oil and Filter Change (570) . . 103-104 Oil Change, Transmission ...106 Oil Level Engine (325)...99 Engine (570)...102 Transmission ...106 Oil Recommendations Engine ...99 Transmission ...105 Operation on Public Lands ...93 Override Switch ...32 I Idle RPM Adjustment ...140 Immersion Maintenance ...128 Indicator Lamps ...47 Instrument Cluster...46-58 P Parking Brake ...37 Parking on an Incline ...80 Passenger Seat (X2) ...40-41 Periodic Maintenance Chart ...94-97 Polaris Product List...160 Polishing the Vehicle ...142 Power Steering ...39 Power Steering Unit...
...-101 Oil and Filter Change (570) . . 103-104 Oil Change, Transmission ...106 Oil Level Engine (325)...99 Engine (570)...102 Transmission ...106 Oil Recommendations Engine ...99 Transmission ...105 Operation on Public Lands ...93 Override Switch ...32 I Idle RPM Adjustment ...140 Immersion Maintenance ...128 Indicator Lamps ...47 Instrument Cluster...46-58 P Parking Brake ...37 Parking on an Incline ...80 Passenger Seat (X2) ...40-41 Periodic Maintenance Chart ...94-97 Polaris Product List...160 Polishing the Vehicle ...142 Power Steering ...39 Power Steering Unit...
Owners Manual
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... Maintenance...92 Seat Backrest Adjustment, Passenger 39 Severe Use ...94 Shock Loading the Winch ...90-91 Side Panel Removal...113 Sidehilling ...70 Signal Words ...5 Spark Arrester ...129 Spark Plug Inspection ...126-127 Spark Plug Recommendations...126 Spark Plug Torque Specification . . 126 Spark Plugs ...126-127 Specifications HAWKEYE 325 2X4 ...152-153 SPORTSMAN 570 ...154-155 SPORTSMAN Touring 570 156-157 SPORTSMAN X2 570 ...158-159 Speedometer ...46 Spring Adjustment Front Shock (570 SP only) ...139 Rear Shock ...139 Starting the Engine ...63 Steering Assembly...
... Maintenance...92 Seat Backrest Adjustment, Passenger 39 Severe Use ...94 Shock Loading the Winch ...90-91 Side Panel Removal...113 Sidehilling ...70 Signal Words ...5 Spark Arrester ...129 Spark Plug Inspection ...126-127 Spark Plug Recommendations...126 Spark Plug Torque Specification . . 126 Spark Plugs ...126-127 Specifications HAWKEYE 325 2X4 ...152-153 SPORTSMAN 570 ...154-155 SPORTSMAN Touring 570 156-157 SPORTSMAN X2 570 ...158-159 Speedometer ...46 Spring Adjustment Front Shock (570 SP only) ...139 Rear Shock ...139 Starting the Engine ...63 Steering Assembly...