Owners Manual
Page 44
... performance of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of multiple electrical accessories, your POLARIS dealer can provide any installation procedures that may be available for extended periods and when operating uphill at less than seven miles per hour for your model. Belt Life To extend belt...
... performance of the factory-installed battery is inadequate due to operation in PARK and lock the parking brake. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of multiple electrical accessories, your POLARIS dealer can provide any installation procedures that may be available for extended periods and when operating uphill at less than seven miles per hour for your model. Belt Life To extend belt...
Owners Manual
Page 45
... the instrument cluster display will automatically engage any time the rear wheels lose traction. There is in 4X4. When in two-wheel drive (2X4). The vehicle automatically engages 4X4 when operating in reverse if the switch is set to the 4X4 position. 450 HO 4X4 Models ADC Models X2 2X4 Mode When the switch is on ADC 4X4, the ADC system allows engine braking to engage AWD. FEATURES AND CONTROLS All Wheel Drive...
... the instrument cluster display will automatically engage any time the rear wheels lose traction. There is in 4X4. When in two-wheel drive (2X4). The vehicle automatically engages 4X4 when operating in reverse if the switch is set to the 4X4 position. 450 HO 4X4 Models ADC Models X2 2X4 Mode When the switch is on ADC 4X4, the ADC system allows engine braking to engage AWD. FEATURES AND CONTROLS All Wheel Drive...
Owners Manual
Page 60
Least Severe Data Valid But Below Normal Operating Range - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Position Deviation Fault ECU Monitoring Error ECU Monitoring Error (Level 3) ECU Monitoring of Injection Cut Off (Level 1) ECU Monitoring of Injection Cut Off (Level 2) Throttle Body Control - Sensor Diff Exceeds Limit ECU Fault - Least Severe Data Valid But Below Normal...
Least Severe Data Valid But Below Normal Operating Range - FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Position Deviation Fault ECU Monitoring Error ECU Monitoring Error (Level 3) ECU Monitoring of Injection Cut Off (Level 1) ECU Monitoring of Injection Cut Off (Level 2) Throttle Body Control - Sensor Diff Exceeds Limit ECU Fault - Least Severe Data Valid But Below Normal...
Owners Manual
Page 61
... hours thereafter. 59 Fill the fuel tank with vehicle operation and handling. 4. Drive slowly at 25 hours. 8. Pull only light loads. 7. Check fluid levels of transmission and all safety warnings outlined in more efficient performance and longer life for your part is the first 20 hours of a new engine and drive components will damage close-fitted engine parts and drive components. Careful treatment of operation...
... hours thereafter. 59 Fill the fuel tank with vehicle operation and handling. 4. Drive slowly at 25 hours. 8. Pull only light loads. 7. Check fluid levels of transmission and all safety warnings outlined in more efficient performance and longer life for your part is the first 20 hours of a new engine and drive components will damage close-fitted engine parts and drive components. Careful treatment of operation...
Owners Manual
Page 78
... weight capacity. Carrying a high load raises the center of the operator, passenger, accessories, loads in serious injury or death. USE EXTREME CAUTION when operating with extra caution. Unsecured loads may shift and create unstable operating conditions, which could result in loss of control of control or brake instability, which can alter vehicle handling and may be 1/3 on the front rack and 2/3 on the trailer...
... weight capacity. Carrying a high load raises the center of the operator, passenger, accessories, loads in serious injury or death. USE EXTREME CAUTION when operating with extra caution. Unsecured loads may shift and create unstable operating conditions, which could result in loss of control of control or brake instability, which can alter vehicle handling and may be 1/3 on the front rack and 2/3 on the trailer...
Owners Manual
Page 99
...; Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 250 H 300 H 500 H - 12 M 12 M 24 M 24 M 36 M 60 M - Ź Perform these services. 97 replace as needed 1000 (1600) Inspect for vehicles subjected to pressurize fuel pump...
...; Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Suspension bushings Spark arrester D Valve clearance Ź Coolant Idle speed D Toe adjustment Headlight aim 100 H 100 H 200 H 250 H 300 H 500 H - 12 M 12 M 24 M 24 M 36 M 60 M - Ź Perform these services. 97 replace as needed 1000 (1600) Inspect for vehicles subjected to pressurize fuel pump...
Owners Manual
Page 118
... the ground. 6. WARNING! Lower the vehicle to specification. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Place the transmission in an accident or rollover. Always ensure that all nuts are torqued to come off during operation, which could cause a tire to specification. Lock the parking brake. 3. Loose nuts could result in PARK. 2. Nut Type Lug Nut (Aluminum Wheels...
... the ground. 6. WARNING! Lower the vehicle to specification. Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Place the transmission in an accident or rollover. Always ensure that all nuts are torqued to come off during operation, which could cause a tire to specification. Lock the parking brake. 3. Loose nuts could result in PARK. 2. Nut Type Lug Nut (Aluminum Wheels...
Owners Manual
Page 122
... SP Models: Remove the seven (7) headlight pod screws. Turn the lamp counter-clockwise to cool before servicing. 2. Reassemble the pod. 120 If fingers do touch a lamp, clean it . 4. Remove the screw from the speedometer. Lift the pod cover and disconnect the speedometer harnesses from the rear of the lamp. Clean lights frequently and replace burned out lamps promptly. Oil from the wiring harness. Hot...
... SP Models: Remove the seven (7) headlight pod screws. Turn the lamp counter-clockwise to cool before servicing. 2. Reassemble the pod. 120 If fingers do touch a lamp, clean it . 4. Remove the screw from the speedometer. Lift the pod cover and disconnect the speedometer harnesses from the rear of the lamp. Clean lights frequently and replace burned out lamps promptly. Oil from the wiring harness. Hot...
Owners Manual
Page 124
... Headlight Housing Replacement (570 SP Models) 1. Remove the seven (7) headlight pod screws. 2. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Tighten the screw. Pull the headlight housing up from the wiring harness. 4. MAINTENANCE Lights Low Beam Adjustment The low beam can be adjusted slightly upward or downward. 1. Loosen the Phillips screw located at the rear...
... Headlight Housing Replacement (570 SP Models) 1. Remove the seven (7) headlight pod screws. 2. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 122 Tighten the screw. Pull the headlight housing up from the wiring harness. 4. MAINTENANCE Lights Low Beam Adjustment The low beam can be adjusted slightly upward or downward. 1. Loosen the Phillips screw located at the rear...
Owners Manual
Page 125
Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. 5. Pull the headlight housing up to remove the o-rings from the locking tabs. 8. Adjust the headlight aim by 5 1/8" turning the adjusting knob. (13 cm) 123 Carefully pull the assembly up to install the new housing and reassemble the pod. MAINTENANCE Lights Headlight Housing Replacement (450/570/570 EPS/2X4) 1. Lift the pod slightly while...
Lift the pod cover and disconnect the speedometer harnesses from the wiring harness. 5. Pull the headlight housing up to remove the o-rings from the locking tabs. 8. Adjust the headlight aim by 5 1/8" turning the adjusting knob. (13 cm) 123 Carefully pull the assembly up to install the new housing and reassemble the pod. MAINTENANCE Lights Headlight Housing Replacement (450/570/570 EPS/2X4) 1. Lift the pod slightly while...
Owners Manual
Page 144
... common household aerosol furniture polish for a while to purchase a replacement. Old or reused cloths and pads may damage components and could remove paint and labels. Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Radiator • Transmission seals • Brakes • Cab and body panels • Electrical components • Switches and controls • Labels If an informational or graphic label becomes...
... common household aerosol furniture polish for a while to purchase a replacement. Old or reused cloths and pads may damage components and could remove paint and labels. Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Radiator • Transmission seals • Brakes • Cab and body panels • Electrical components • Switches and controls • Labels If an informational or graphic label becomes...
Owners Manual
Page 147
...) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Add or change fluids as recommended in and around the piston rings and ring lands, coating the cylinder with the premeasured amount of engine oil. Turn the engine over several times using electric start. Reinstall the spark plugs. Oil will be completely drained of the spark plug cap and...
...) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Add or change fluids as recommended in and around the piston rings and ring lands, coating the cylinder with the premeasured amount of engine oil. Turn the engine over several times using electric start. Reinstall the spark plugs. Oil will be completely drained of the spark plug cap and...
Owners Manual
Page 154
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
SPECIFICATIONS HAWKEYE 325 2X4 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
Owners Manual
Page 156
... / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on...
... / 0.7-0.8 mm Wet Sump Automatic PVT (POLARIS Variable Transmission) MacPherson strut with 8.2" (21 cm) travel (570/570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Linear rate with 9.5" (24 cm) travel H/L/N/R/P Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on...
Owners Manual
Page 158
SPECIFICATIONS SPORTSMAN 450 HO Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
SPECIFICATIONS SPORTSMAN 450 HO Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Rack/Box Capacity Receiver Hitch Tongue Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * ...
Owners Manual
Page 160
... in. (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 660 W @ 7000 RPM 10:1 Electric Electronic Fuel Injection ECU NGK MR7F / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU Directive 76...
... in. (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 660 W @ 7000 RPM 10:1 Electric Electronic Fuel Injection ECU NGK MR7F / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU Directive 76...
Owners Manual
Page 162
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
SPECIFICATIONS SPORTSMAN X2 570 Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Capacity Demand Drive Fluid Capacity Coolant Capacity Front Rack/Box Capacity Rear Box Capacity Hitch Tongue Weight Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System Driving System Type Front Suspension Rear Suspension Shift Type * Based on EU ...
Owners Manual
Page 168
... POLARIS Servicing Dealer. If you move: If you move . You should take it to be kept and used outside of residence. When requesting warranty service you must present your copy of the Warranty Registration Form to perform the warranty repair. Upon residence verification, the servicing ...the selling dealer's authorized location as your product. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you use any questions. however, you receive safety information and notices regarding your vehicle. You must be requested from the country of the...
... POLARIS Servicing Dealer. If you move: If you move . You should take it to be kept and used outside of residence. When requesting warranty service you must present your copy of the Warranty Registration Form to perform the warranty repair. Upon residence verification, the servicing ...the selling dealer's authorized location as your product. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you use any questions. however, you receive safety information and notices regarding your vehicle. You must be requested from the country of the...
Owners Manual
Page 170
... off road vehicles 100cc or greater emissions-certified vehicles starts on the date of the vehicle owner. This EPA emissions warranty period is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control...
... off road vehicles 100cc or greater emissions-certified vehicles starts on the date of the vehicle owner. This EPA emissions warranty period is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control...
Owners Manual
Page 178
... ...9 Transmission ...42 Transmission Oil ...105 Transporting the ATV ...147 Tread Lightly ...61 Turning Around on a Hill ...72-73 Turning the Vehicle ...67 S Safe Operation Practices ...60-61 Safety Labels ...23-31 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...92 Seat Backrest Adjustment, Passenger 39 Severe Use ...94 Shock Loading the Winch ...90-91 Side Panel Removal...113 Sidehilling ...70 Signal Words ...5 Spark Arrester ...129 Spark Plug Inspection ...126-127 Spark Plug...
... ...9 Transmission ...42 Transmission Oil ...105 Transporting the ATV ...147 Tread Lightly ...61 Turning Around on a Hill ...72-73 Turning the Vehicle ...67 S Safe Operation Practices ...60-61 Safety Labels ...23-31 Safety Training ...9 Safety Warnings...12-22 Safety, Winch Maintenance...92 Seat Backrest Adjustment, Passenger 39 Severe Use ...94 Shock Loading the Winch ...90-91 Side Panel Removal...113 Sidehilling ...70 Signal Words ...5 Spark Arrester ...129 Spark Plug Inspection ...126-127 Spark Plug...