Owners Manual
Page 13
...must be seated with the engine running boards and both hands on the handlebar grips for proper operation. WARNING! Riding Position Operating a snowmobile requires skill and balance for control of your dealer perform all track service and alignment procedures. WARNING! We recommend having your vehicle. 11...proper control. Be alert when riding, and remain properly seated to be partially exposed for proper throttle, brake and steering control. Never hold the snowmobile up or stand behind it while warming up the track. Rider positions may vary with experience and the features ...
...must be seated with the engine running boards and both hands on the handlebar grips for proper operation. WARNING! Riding Position Operating a snowmobile requires skill and balance for control of your dealer perform all track service and alignment procedures. WARNING! We recommend having your vehicle. 11...proper control. Be alert when riding, and remain properly seated to be partially exposed for proper throttle, brake and steering control. Never hold the snowmobile up or stand behind it while warming up the track. Rider positions may vary with experience and the features ...
Owners Manual
Page 23
.... Cold Weather Drive-Away Whenever your snowmobile has been parked for a length of your dealer. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is achieved by your body weight. All clutch service must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. SAFETY Operator Safety Drive Belt Do not operate the engine...
.... Cold Weather Drive-Away Whenever your snowmobile has been parked for a length of your dealer. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is achieved by your body weight. All clutch service must be performed by the shifting of time, especially overnight, always make sure the skis and track are removed. SAFETY Operator Safety Drive Belt Do not operate the engine...
Owners Manual
Page 28
...; Before starting engine, check throttle, brake, and steering for proper operation. Reduce speed and allow extra space for steering and stopping. Then pull the brake lever to stop . • To maintain vehicle control on ice or hard-packed surfaces, you to react to terrain changes, to avoid unexpected obstacles, or to control the vehicle. If manual is missing, contact a POLARIS dealer for a replacement. • This vehicle is...
...; Before starting engine, check throttle, brake, and steering for proper operation. Reduce speed and allow extra space for steering and stopping. Then pull the brake lever to stop . • To maintain vehicle control on ice or hard-packed surfaces, you to react to terrain changes, to avoid unexpected obstacles, or to control the vehicle. If manual is missing, contact a POLARIS dealer for a replacement. • This vehicle is...
Owners Manual
Page 32
... or the approximate weight of the rider on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to lower the beam. Move the headlight switch to raise the beam. 30 FEATURES Adjustable Headlight The headlight can be two inches (5 cm) below the mark on Raise the wall. Turn the adjuster knob clockwise to the center of the headlight beam should...
... or the approximate weight of the rider on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to lower the beam. Move the headlight switch to raise the beam. 30 FEATURES Adjustable Headlight The headlight can be two inches (5 cm) below the mark on Raise the wall. Turn the adjuster knob clockwise to the center of the headlight beam should...
Owners Manual
Page 73
... pinch the brake light signal wire. When this occurs, the left or right to its specified position. Torque the screws to the handlebar. Loosen the brake master cylinder (A) mounting screws and move the control block slightly to the left hand control may not clamp tightly to specification. CAUTION! Use care when moving brake master cylinder. Loosen the four left hand control (B). Torque: 70...
... pinch the brake light signal wire. When this occurs, the left or right to its specified position. Torque the screws to the handlebar. Loosen the brake master cylinder (A) mounting screws and move the control block slightly to the left hand control may not clamp tightly to specification. CAUTION! Use care when moving brake master cylinder. Loosen the four left hand control (B). Torque: 70...
Owners Manual
Page 84
... brake lever is running. PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to OFF. Never engage the starter when the engine is pulled, check the fuse. See Before Starting the Engine beginning on page 78. Make sure all vehicle components to be used to verify the brake light illuminates. Ignition Key Switch Make sure the engine stops when the ignition key switch...
... brake lever is running. PRE-RIDE INSPECTIONS Start the Engine and Check Before starting the engine, always refer to all safety warnings pertaining to OFF. Never engage the starter when the engine is pulled, check the fuse. See Before Starting the Engine beginning on page 78. Make sure all vehicle components to be used to verify the brake light illuminates. Ignition Key Switch Make sure the engine stops when the ignition key switch...
Owners Manual
Page 85
..., but turn the key to START to the RUN position. OFF RUN START Vehicle / IDD power off or when the engine is turned off. If the battery is not installed, the IDD reboots when the engine is started and when electronic reverse (PERC) is released, it automatically returns to crank the engine. See page 91 for stopping the snowmobile in use. SYSTEM Ignition Switch Brake Auxiliary Engine Stop Switch Throttle Release Switch Tether Switch (Option...
..., but turn the key to START to the RUN position. OFF RUN START Vehicle / IDD power off or when the engine is turned off. If the battery is not installed, the IDD reboots when the engine is started and when electronic reverse (PERC) is released, it automatically returns to crank the engine. See page 91 for stopping the snowmobile in use. SYSTEM Ignition Switch Brake Auxiliary Engine Stop Switch Throttle Release Switch Tether Switch (Option...
Owners Manual
Page 87
... Oil POLARIS VES 2-Cycle Oil VES RACE 2-Cycle Oil See page 149 for extended periods during the first three hours of Fuel: After Break-in period and oil pump enrichment program. Break-In Function Fuel Injectors 600 Models Oil Pump Enrichment Period 800 Models Oil Pump Enrichment Period Engine Run Time 2 Hours 5 Hours 18 Hours Description Additional fuel Enriched oil supply to use . Vary the throttle openings and vehicle speeds to reduce friction on engine run time...
... Oil POLARIS VES 2-Cycle Oil VES RACE 2-Cycle Oil See page 149 for extended periods during the first three hours of Fuel: After Break-in period and oil pump enrichment program. Break-In Function Fuel Injectors 600 Models Oil Pump Enrichment Period 800 Models Oil Pump Enrichment Period Engine Run Time 2 Hours 5 Hours 18 Hours Description Additional fuel Enriched oil supply to use . Vary the throttle openings and vehicle speeds to reduce friction on engine run time...
Owners Manual
Page 98
... prevent damage to the steering components. WARNING! Remove the drive belt before towing. 96 NOTICE: Towing a disabled snowmobile with a rope. Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Slow down to maintain control of the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in...
... prevent damage to the steering components. WARNING! Remove the drive belt before towing. 96 NOTICE: Towing a disabled snowmobile with a rope. Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Slow down to maintain control of the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in...
Owners Manual
Page 99
... be necessary. POLARIS recommends that may be engaged during engine tune-ups. Emission Control Label Your snowmobile is certified to your owner's manual. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. Specifications and adjustments for engine tune-ups are required by U.S. MAINTENANCE Emission Control Information Any qualified repair shop or qualified...
... be necessary. POLARIS recommends that may be engaged during engine tune-ups. Emission Control Label Your snowmobile is certified to your owner's manual. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. Specifications and adjustments for engine tune-ups are required by U.S. MAINTENANCE Emission Control Information Any qualified repair shop or qualified...
Owners Manual
Page 125
Please see your POLARIS dealer. If an LED fails to illuminate in either the headlight or taillight, the entire assembly must be replaced. Headlight Taillight 123 MAINTENANCE Lights The headlight and taillight assemblies feature LED elements and are not serviceable.
Please see your POLARIS dealer. If an LED fails to illuminate in either the headlight or taillight, the entire assembly must be replaced. Headlight Taillight 123 MAINTENANCE Lights The headlight and taillight assemblies feature LED elements and are not serviceable.
Owners Manual
Page 126
... the fuse. Constant Power Fuse Models equipped with a fuse of the blown fuse. Repair or replace any damage or short circuits that may need replacement. Locate and correct any damaged components before replacing the fuse. 124 Never replace a fuse with electric start wire harness. If the brake light does not illuminate when the brake lever is protected by a 2 amp mini fuse located in the protective bag above the clutch cover. MAINTENANCE Fuse Replacement If the engine stops...
... the fuse. Constant Power Fuse Models equipped with a fuse of the blown fuse. Repair or replace any damage or short circuits that may need replacement. Locate and correct any damaged components before replacing the fuse. 124 Never replace a fuse with electric start wire harness. If the brake light does not illuminate when the brake lever is protected by a 2 amp mini fuse located in the protective bag above the clutch cover. MAINTENANCE Fuse Replacement If the engine stops...
Owners Manual
Page 152
... (87 oxygenated minimum) 150 SPECIFICATIONS 600 RUSH PRO-S Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug...
... (87 oxygenated minimum) 150 SPECIFICATIONS 600 RUSH PRO-S Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug...
Owners Manual
Page 154
...) 152 SPECIFICATIONS 600 RUSH PRO-X (International) Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap...
...) 152 SPECIFICATIONS 600 RUSH PRO-X (International) Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Height Length Estimated Dry Weight Oil Capacity Designed Width Ski Center Distance Brake Type Fluid Drive Clutch Center Distance Drive Belt Type Projected Width Drive / Driven Clutches Reverse Front / Rear Travel Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Operating RPM Cooling Thermostat Opening Temp Ignition Type Ignition Timing Spark Plug / Gap...
Owners Manual
Page 174
... may be repaired before operating. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 172 TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires...
... may be repaired before operating. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. • SEE YOUR DEALER. • SEE YOUR DEALER. 172 TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires...
Owners Manual
Page 181
Upon residence verification, the servicing dealer will be done by an authorized POLARIS dealer. If you purchase from a private party: If you move or are traveling temporarily outside of the destination country before you receive safety information and notices regarding your vehicle. You may be authorized to perform the warranty repair. If you purchase a POLARIS product from a private party...
Upon residence verification, the servicing dealer will be done by an authorized POLARIS dealer. If you purchase from a private party: If you move or are traveling temporarily outside of the destination country before you receive safety information and notices regarding your vehicle. You may be authorized to perform the warranty repair. If you purchase a POLARIS product from a private party...
Owners Manual
Page 183
...; Repairing or replacing other components not covered by this emissions-certified vehicle is in materials and workmanship that the vehicle is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control...
...; Repairing or replacing other components not covered by this emissions-certified vehicle is in materials and workmanship that the vehicle is to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control...
Owners Manual
Page 188
... Engine Protection, Storage ...148 Engine Restarting ...84 Engine Safety...11 Engine Serial Number ...8 Engine Starting ...84 Engine Stop Switch ...91 Environment Preservation ...6 Exhaust System ...118 Extended Idle Engine Shutoff ...39 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil...108-111 Cleaning for Matte Finishes...146 Cleaning/Preservation, Storage ...147 Clutch Alignment Offset ...125 Clutch Safety ...21 Clutch System ...125-129 Clutch/Drive System Care, Storage 148 Cold Weather Drive-Away ...21 Constant Power Fuse ...124 Control Arm...
... Engine Protection, Storage ...148 Engine Restarting ...84 Engine Safety...11 Engine Serial Number ...8 Engine Starting ...84 Engine Stop Switch ...91 Environment Preservation ...6 Exhaust System ...118 Extended Idle Engine Shutoff ...39 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil...108-111 Cleaning for Matte Finishes...146 Cleaning/Preservation, Storage ...147 Clutch Alignment Offset ...125 Clutch Safety ...21 Clutch System ...125-129 Clutch/Drive System Care, Storage 148 Cold Weather Drive-Away ...21 Constant Power Fuse ...124 Control Arm...
Owners Manual
Page 189
... Hood ...104 Hood Removal / Installation ...105 P Parking Brake Lever Lock ...80 Passenger's Responsibilities ...15 Playback Function ...45 Polaris Products and Part Numbers 149 Pre-Ride Checklist ...76 Pre-Ride Suspension Inspection ...77 I Ice and Snow Build-up ...19 Ignition Switch ...83 Inadequate Snow Conditions ...19 Indicator Lights...41 Information Display Area ...44 Inspection, Pre-Ride ...76 Instrument Cluster...40-49, 51-54 Intake Filters ...112 Intake Silencer...
... Hood ...104 Hood Removal / Installation ...105 P Parking Brake Lever Lock ...80 Passenger's Responsibilities ...15 Playback Function ...45 Polaris Products and Part Numbers 149 Pre-Ride Checklist ...76 Pre-Ride Suspension Inspection ...77 I Ice and Snow Build-up ...19 Ignition Switch ...83 Inadequate Snow Conditions ...19 Indicator Lights...41 Information Display Area ...44 Inspection, Pre-Ride ...76 Instrument Cluster...40-49, 51-54 Intake Filters ...112 Intake Silencer...
Owners Manual
Page 190
...-Up Guide, Suspension ...55-66 Shock Air Pressure, Rear Track (if equipped) ...64-65 Shock Lubrication, Rear Shock ...108 Side Panel Fasteners ...81 Side Panels...104 Side Panels (Opening/Removing) . 104 Signal Words ...9 Skags, Carbide ...75 Ski Alignment ...135 Ski Skags ...136 Ski Toe Settings...135 Slide Rail and Track Cooling ...87 Snow Conditions ...19 Spark Plug Condition...114 Spark Plug Inspection ...114 Spark Plug Recommendations...113 Spark Plugs ...113-114 Specifications/Clutching 600 RUSH PRO-S ...150-151 600 RUSH...
...-Up Guide, Suspension ...55-66 Shock Air Pressure, Rear Track (if equipped) ...64-65 Shock Lubrication, Rear Shock ...108 Side Panel Fasteners ...81 Side Panels...104 Side Panels (Opening/Removing) . 104 Signal Words ...9 Skags, Carbide ...75 Ski Alignment ...135 Ski Skags ...136 Ski Toe Settings...135 Slide Rail and Track Cooling ...87 Snow Conditions ...19 Spark Plug Condition...114 Spark Plug Inspection ...114 Spark Plug Recommendations...113 Spark Plugs ...113-114 Specifications/Clutching 600 RUSH PRO-S ...150-151 600 RUSH...