Owners Manual
Page 30
... more information, see Owner's Manual. Flashing light on LH control to reverse. SAFETY Safety Labels and Locations Reverse Warning Reverse Warning "No Passenger" Warning Fuel Recommendation "No Passenger" Warning/Fuel Recommendation This warning label is located on the lower console: WARNING Reverse operation, even at idle, push yellow button on dash indicates reverse operation. • Push button again to return to forward. 28 To avoid loss of control resulting in serious...
... more information, see Owner's Manual. Flashing light on LH control to reverse. SAFETY Safety Labels and Locations Reverse Warning Reverse Warning "No Passenger" Warning Fuel Recommendation "No Passenger" Warning/Fuel Recommendation This warning label is located on the lower console: WARNING Reverse operation, even at idle, push yellow button on dash indicates reverse operation. • Push button again to return to forward. 28 To avoid loss of control resulting in serious...
Owners Manual
Page 36
... after using the engine stop the engine, the IDD remains active. This feature is useful for accessing the IDD without starting the engine, but if a battery is turned off. The IDD is not dependent on Activates starter motor (if equipped) If equipped with electric start, turn the key off or when the engine is released, it automatically returns to crank the engine. If a battery is not installed, the...
... after using the engine stop the engine, the IDD remains active. This feature is useful for accessing the IDD without starting the engine, but if a battery is turned off. The IDD is not dependent on Activates starter motor (if equipped) If equipped with electric start, turn the key off or when the engine is released, it automatically returns to crank the engine. If a battery is not installed, the...
Owners Manual
Page 39
... side panel. Turn the adjuster knob clockwise to high beam. 5. Start the engine. Measure the distance from a wall. 2. Observe the headlight aim Raise on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to raise the beam. 37 Turn the adjuster counter-clockwise to the center of the rider on the seat or tunnel floorboards. 3. FEATURES Adjustable Headlight The headlight can...
... side panel. Turn the adjuster knob clockwise to high beam. 5. Start the engine. Measure the distance from a wall. 2. Observe the headlight aim Raise on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to raise the beam. 37 Turn the adjuster counter-clockwise to the center of the rider on the seat or tunnel floorboards. 3. FEATURES Adjustable Headlight The headlight can...
Owners Manual
Page 47
... a problem with the electronic oil pump control circuit, the engine management system will limit engine speed to approximately 4000 RPM and illuminate the check engine indicator light on the instrument cluster or IDD. 45 FEATURES Detonation Elimination Technology (DET) The most likely causes of severe detonation are outlined in fuel Plugged fuel filter or tank pick-up sock Alcohol-based fuel additive used with Ethanol fuel Improper engine modifications Solution Replace...
... a problem with the electronic oil pump control circuit, the engine management system will limit engine speed to approximately 4000 RPM and illuminate the check engine indicator light on the instrument cluster or IDD. 45 FEATURES Detonation Elimination Technology (DET) The most likely causes of severe detonation are outlined in fuel Plugged fuel filter or tank pick-up sock Alcohol-based fuel additive used with Ethanol fuel Improper engine modifications Solution Replace...
Owners Manual
Page 70
... Guide Front Suspension (IFS) Shock Adjustments Always perform shock spring preload adjustments with the weight of the vehicle removed from full soft) 6 6 6 68 Installed Length Measurement IFS Shock Spring Settings Factory Spring PRO-RMK Monotube SKS/PRO-RMK w/Clicker ASSAULT RMK Factory Installed Length 10.5" (26.7 cm) 10.5" (26.7 cm) 11.0" (27.9 cm) Minimum Installed Length 9.75" (24.8 cm) 9.75" (24.8 cm) 10.5" (26.7 cm) IFS Remote Reservoir Shock Factory Clicker Settings Model SKS PRO-RMK w/Clicker RMK...
... Guide Front Suspension (IFS) Shock Adjustments Always perform shock spring preload adjustments with the weight of the vehicle removed from full soft) 6 6 6 68 Installed Length Measurement IFS Shock Spring Settings Factory Spring PRO-RMK Monotube SKS/PRO-RMK w/Clicker ASSAULT RMK Factory Installed Length 10.5" (26.7 cm) 10.5" (26.7 cm) 11.0" (27.9 cm) Minimum Installed Length 9.75" (24.8 cm) 9.75" (24.8 cm) 10.5" (26.7 cm) IFS Remote Reservoir Shock Factory Clicker Settings Model SKS PRO-RMK w/Clicker RMK...
Owners Manual
Page 71
... Length Measurement 69 Always perform shock spring preload adjustments with the weight of preload are holding the retainer against the spring. NOTICE: Never adjust spring preload to the suspension could result. The primary adjustment for most riders. THE PERFECT FIT Suspension Quick Set-Up Guide Front Track Shock Spring Settings Factory settings, combined with the shock at least two turns of the vehicle removed from the shock...
... Length Measurement 69 Always perform shock spring preload adjustments with the weight of preload are holding the retainer against the spring. NOTICE: Never adjust spring preload to the suspension could result. The primary adjustment for most riders. THE PERFECT FIT Suspension Quick Set-Up Guide Front Track Shock Spring Settings Factory settings, combined with the shock at least two turns of the vehicle removed from the shock...
Owners Manual
Page 73
.../PRO-RMK ASSAULT RMK 220-280 lbs. 100-127 kg SKS/PRO-RMK ASSAULT RMK 280-340 lbs. 127-154 kg SKS/PRO-RMK ASSAULT RMK *Factory Setting For Optional 250 lb./in. Initial RTS Shock Preload Settings (Measure spring length with the accessory bogie wheels. Stiff Springs (see your model is equipped with a remote reservoir rear track shock or damage will occur. THE PERFECT FIT Suspension Quick Set-Up Guide Rear Track Shock Spring...
.../PRO-RMK ASSAULT RMK 220-280 lbs. 100-127 kg SKS/PRO-RMK ASSAULT RMK 280-340 lbs. 127-154 kg SKS/PRO-RMK ASSAULT RMK *Factory Setting For Optional 250 lb./in. Initial RTS Shock Preload Settings (Measure spring length with the accessory bogie wheels. Stiff Springs (see your model is equipped with a remote reservoir rear track shock or damage will occur. THE PERFECT FIT Suspension Quick Set-Up Guide Rear Track Shock Spring...
Owners Manual
Page 98
... ground. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Daily Storage At the end of an emergency. Towing NOTICE: This snowmobile is not designed for more information about the engine stop switch and throttle safety switch. Do not tow with an appropriate track stand. NOTICE: Towing a disabled snowmobile with the drive belt...
... ground. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit Daily Storage At the end of an emergency. Towing NOTICE: This snowmobile is not designed for more information about the engine stop switch and throttle safety switch. Do not tow with an appropriate track stand. NOTICE: Towing a disabled snowmobile with the drive belt...
Owners Manual
Page 99
...-ionizing Radiation This vehicle emits some electromagnetic energy. Environmental Protection Agency regulations. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may remove the factory-installed emissions information hang tag, which is intended solely for your use in the Service Manual, which is available to your qualified service technician. The ECI label is performed. Specifications and adjustments for engine tune-ups...
...-ionizing Radiation This vehicle emits some electromagnetic energy. Environmental Protection Agency regulations. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may remove the factory-installed emissions information hang tag, which is intended solely for your use in the Service Manual, which is available to your qualified service technician. The ECI label is performed. Specifications and adjustments for engine tune-ups...
Owners Manual
Page 123
... start wire harness. Constant Power Fuse Models equipped with electric start have a battery/electric start wiring harness. KEY ON power supplies battery voltage to illuminate in either the headlight or taillight, the entire assembly must be replaced. The 2 amp constant power fuse is blown, inspect the constant power circuit. This fuse protects KEY ON power at the ignition switch. Never replace a fuse with a new fuse having the same amperage rating of a higher amperage rating. Repair or replace any damaged components before replacing the fuse. 121 MAINTENANCE Lights The headlight...
... start wire harness. Constant Power Fuse Models equipped with electric start have a battery/electric start wiring harness. KEY ON power supplies battery voltage to illuminate in either the headlight or taillight, the entire assembly must be replaced. The 2 amp constant power fuse is blown, inspect the constant power circuit. This fuse protects KEY ON power at the ignition switch. Never replace a fuse with a new fuse having the same amperage rating of a higher amperage rating. Repair or replace any damaged components before replacing the fuse. 121 MAINTENANCE Lights The headlight...
Owners Manual
Page 143
... suitable straps. 3. Always add Carbon Clean or a fuel conditioner/stabilizer to run out of fuel. Top off the ground to allow the snowmobile to the fuel tank. Be sure wiring harness is vital to prevent loss. 141 Be sure the fuel cap and oil cap are installed correctly. 2. The snowmobile should be supported off with fogging oil. MAINTENANCE Extended Storage Controls and Linkage Lubricate all bushings and cables...
... suitable straps. 3. Always add Carbon Clean or a fuel conditioner/stabilizer to run out of fuel. Top off the ground to allow the snowmobile to the fuel tank. Be sure wiring harness is vital to prevent loss. 141 Be sure the fuel cap and oil cap are installed correctly. 2. The snowmobile should be supported off with fogging oil. MAINTENANCE Extended Storage Controls and Linkage Lubricate all bushings and cables...
Owners Manual
Page 144
... (0.7 mm) 91 recommended (87 minimum) Engine and Cooling 142 SPECIFICATIONS 600 PRO-RMK 155 Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Recommended Engine Oil Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Thermostat Opening Temp.
... (0.7 mm) 91 recommended (87 minimum) Engine and Cooling 142 SPECIFICATIONS 600 PRO-RMK 155 Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Recommended Engine Oil Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Thermostat Opening Temp.
Owners Manual
Page 146
...91 recommended (87 minimum) Engine and Cooling 144 SPECIFICATIONS 800 PRO-RMK / 800 RMK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Recommended Engine Oil Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Thermostat Opening Temp.
...91 recommended (87 minimum) Engine and Cooling 144 SPECIFICATIONS 800 PRO-RMK / 800 RMK ASSAULT Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width Brake Type Drive Clutch Center Distance Drive Belt P/N Drive Clutch Driven Clutch Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Recommended Engine Oil Throttle Body Bore Size Idle RPM Rated Operating RPM Cooling Thermostat Opening Temp.
Owners Manual
Page 153
... the fuel tank contains fuel. • Ice may be in the fuel line, filter or pump. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. •...
... the fuel tank contains fuel. • Ice may be in the fuel line, filter or pump. No fuel to engine Poor engine compression Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to engine Plugged fuel filter or tank pick-up sock • Replace with fresh winter fuel. •...
Owners Manual
Page 154
... clips due to move Probable Cause Solution Clutch jammed Track jammed • Check for twisted belt or broken spring. SEE YOUR DEALER. • Replace QUICKDRIVE belt. • Replace QUICKDRIVE belt. • Replace QUICKDRIVE belt. • Inspect and replace as needed . • SEE YOUR DEALER. • SEE YOUR DEALER. TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to lack of spec Engine mount broken or loose • Inspect and...
... clips due to move Probable Cause Solution Clutch jammed Track jammed • Check for twisted belt or broken spring. SEE YOUR DEALER. • Replace QUICKDRIVE belt. • Replace QUICKDRIVE belt. • Replace QUICKDRIVE belt. • Inspect and replace as needed . • SEE YOUR DEALER. • SEE YOUR DEALER. TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to lack of spec Engine mount broken or loose • Inspect and...
Owners Manual
Page 161
... temporarily outside the country where your product was purchased, warranty and service bulletin repairs may also be authorized to perform the warranty repair. You may be requested from POLARIS in order to register your product in your country to ensure that you receive safety information and notices regarding your vehicle. You should take it to country. You must be...
... temporarily outside the country where your product was purchased, warranty and service bulletin repairs may also be authorized to perform the warranty repair. You may be requested from POLARIS in order to register your product in your country to ensure that you receive safety information and notices regarding your vehicle. You should take it to country. You must be...
Owners Manual
Page 163
...; Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for this emissions-certified vehicle is to meet these regulations. warrants that at the time...
...; Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for this emissions-certified vehicle is to meet these regulations. warrants that at the time...
Owners Manual
Page 167
... ...6 Exhaust System...116 Extended Idle Engine Shutoff...47 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil ...106-109 Cleaning for Matte Finishes ...140 Cleaning/Preservation for Storage . 140 Clutch Alignment Offset...122 Clutch Safety...24 Clutch System ...122-126 Clutch/Drive System, Storage...141 Clutching Chart 600 PRO-RMK 155 ...143 800 PRO-RMK 155/163 ...145 800 RMK ASSAULT...145 800 SKS ...147 Cold Weather Drive-Away ...24 Constant Power Fuse ...121 Controls...
... ...6 Exhaust System...116 Extended Idle Engine Shutoff...47 C Carbide Skags ...75 Chaincase Gearing ...75 Chaincase Oil ...106-109 Cleaning for Matte Finishes ...140 Cleaning/Preservation for Storage . 140 Clutch Alignment Offset...122 Clutch Safety...24 Clutch System ...122-126 Clutch/Drive System, Storage...141 Clutching Chart 600 PRO-RMK 155 ...143 800 PRO-RMK 155/163 ...145 800 RMK ASSAULT...145 800 SKS ...147 Cold Weather Drive-Away ...24 Constant Power Fuse ...121 Controls...
Owners Manual
Page 168
... Fuel Pump ...112 Fuel Recommendation ...89 Fuel System Deicers ...90 Fuel Type Selection ...43 Fuel Warnings ...89 Fuse Replacement ...121 N Noise ...6 O Odometer/Engine Hour Display ...53 Oil Change, Chaincase ...107-109 Oil Injection System ...86 Oil Level, Chaincase ...106 Oil Level, Injection ...91 Oil Lines ...112 Oil Pump Failure Protection ...45 Oil Recommendations ...85 Operating in Deep Snow ...22 Operation Warning ...31 Operator Safety ...8-26 Overheating, Engine ...46-47 H Hand Control Alignment Stop Switch ...74 Throttle ...73...
... Fuel Pump ...112 Fuel Recommendation ...89 Fuel System Deicers ...90 Fuel Type Selection ...43 Fuel Warnings ...89 Fuse Replacement ...121 N Noise ...6 O Odometer/Engine Hour Display ...53 Oil Change, Chaincase ...107-109 Oil Injection System ...86 Oil Level, Chaincase ...106 Oil Level, Injection ...91 Oil Lines ...112 Oil Pump Failure Protection ...45 Oil Recommendations ...85 Operating in Deep Snow ...22 Operation Warning ...31 Operator Safety ...8-26 Overheating, Engine ...46-47 H Hand Control Alignment Stop Switch ...74 Throttle ...73...
Owners Manual
Page 169
... Panel Fasteners ...81 Signal Words...8 Skags, Carbide ...75 Ski Alignment ...132 Ski Skags...133 Slide Rail and Track Cooling ...88 Snow Conditions...22 Spark Plug Condition ...111 Spark Plug Inspection ...111 Spark Plug Recommendations ...110 Spark Plugs ...110-111 Specifications 600 PRO-RMK 155 ...142-143 800 PRO-RMK 155/163 . . 144-145 800 RMK ASSAULT...144-145 800 SKS ...146-147 Speed...12 Speed Display ...52 Standard/Metric Display ...54 Starting the Engine...
... Panel Fasteners ...81 Signal Words...8 Skags, Carbide ...75 Ski Alignment ...132 Ski Skags...133 Slide Rail and Track Cooling ...88 Snow Conditions...22 Spark Plug Condition ...111 Spark Plug Inspection ...111 Spark Plug Recommendations ...110 Spark Plugs ...110-111 Specifications 600 PRO-RMK 155 ...142-143 800 PRO-RMK 155/163 . . 144-145 800 RMK ASSAULT...144-145 800 SKS ...146-147 Speed...12 Speed Display ...52 Standard/Metric Display ...54 Starting the Engine...