Owners Manual
Page 4
... is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Copyright 2015 POLARIS Industries Inc. Due to constant improvements in the design ... in English. The original instructions for this vehicle are in this publication are intended for omissions or inaccuracies. No liability can be accepted for reference use only. Printed in U.S.A. 2016 600 IQ Widetrak Owner's Manual P/N 9926028 2 POLARIS®, IQ® and PERC® are trademarks of...
... is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Copyright 2015 POLARIS Industries Inc. Due to constant improvements in the design ... in English. The original instructions for this vehicle are in this publication are intended for omissions or inaccuracies. No liability can be accepted for reference use only. Printed in U.S.A. 2016 600 IQ Widetrak Owner's Manual P/N 9926028 2 POLARIS®, IQ® and PERC® are trademarks of...
Owners Manual
Page 13
... as well Spare Drive Belt Extra Set of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 If it isn't possible to be gone. but is to ride with others, and you must travel into remote areas, always carry survival equipment that allows for proper control. Always carry the owner's manual on your snowmobile...
... as well Spare Drive Belt Extra Set of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 If it isn't possible to be gone. but is to ride with others, and you must travel into remote areas, always carry survival equipment that allows for proper control. Always carry the owner's manual on your snowmobile...
Owners Manual
Page 22
... to the engine. Maneuverability will change for a passenger. Intake Silencer Do not operate the engine with the drive belt removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that requires operation without a belt must be performed by the shifting of your dealer. CAUTION! All clutch service must be performed by allowing the engine to idle in personal...
... to the engine. Maneuverability will change for a passenger. Intake Silencer Do not operate the engine with the drive belt removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is a complex mechanism that requires operation without a belt must be performed by the shifting of your dealer. CAUTION! All clutch service must be performed by allowing the engine to idle in personal...
Owners Manual
Page 24
... conditions. The seat and suspension of your snowmobile have an operator's certificate. Leave enough distance between snowmobiles to provide ample stopping room and to provide protection from the ignition when you 're new to avoid accidents. • Remove the key from flying snow and debris. Check to oncoming traffic by dimming your headlights and reducing your speed...
... conditions. The seat and suspension of your snowmobile have an operator's certificate. Leave enough distance between snowmobiles to provide ample stopping room and to provide protection from the ignition when you 're new to avoid accidents. • Remove the key from flying snow and debris. Check to oncoming traffic by dimming your headlights and reducing your speed...
Owners Manual
Page 29
... starting the engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of control. A passenger reduces your ability to control the vehicle. • When operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. SAFETY Safety Decals and Locations Operation Warning An operation warning decal is present on the console of the throttle control assembly, to stop the engine. Oil injection system: Use unmixed fuel...
... starting the engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of control. A passenger reduces your ability to control the vehicle. • When operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. SAFETY Safety Decals and Locations Operation Warning An operation warning decal is present on the console of the throttle control assembly, to stop the engine. Oil injection system: Use unmixed fuel...
Owners Manual
Page 34
... to power a global positioning sensor (GPS), heated helmet shield, utility light, cell phone or other accessories. Overloading or towing improperly can alter vehicle handling and can cause loss of Cargo Carrier control. • Do not exceed the cargo carrier capacity. • Always reduce speed and allow a passenger to sit on the console near the ignition switch. This may cause vehicle damage. 32 NOTICE: Do not drive aggressively...
... to power a global positioning sensor (GPS), heated helmet shield, utility light, cell phone or other accessories. Overloading or towing improperly can alter vehicle handling and can cause loss of Cargo Carrier control. • Do not exceed the cargo carrier capacity. • Always reduce speed and allow a passenger to sit on the console near the ignition switch. This may cause vehicle damage. 32 NOTICE: Do not drive aggressively...
Owners Manual
Page 56
... Checklist Inspect all items on the referenced pages. Item Drive Belt Condition Steering System Brake Fluid Brake Lever/Parking Brake Lock Brake System Throttle Lever Throttle Safety Switch Auxiliary Shut-Off Switch (Engine Stop Switch) Ignition Switch Taillight/Brake Light/Headlight Coolant Level Gearcase Oil Level Injection Oil Level Radiator/Cooling Fins (clean and remove any debris) Suspension Mounting Bolts Skags (Wear Bars) Ski Saddle and Spindle Bolts Hood Straps/Latches Seat Latches Rear Wheel Idler Bolts Track Alignment/Condition Rail Slide Condition See Page 96 56 57 57, 58 89 55...
... Checklist Inspect all items on the referenced pages. Item Drive Belt Condition Steering System Brake Fluid Brake Lever/Parking Brake Lock Brake System Throttle Lever Throttle Safety Switch Auxiliary Shut-Off Switch (Engine Stop Switch) Ignition Switch Taillight/Brake Light/Headlight Coolant Level Gearcase Oil Level Injection Oil Level Radiator/Cooling Fins (clean and remove any debris) Suspension Mounting Bolts Skags (Wear Bars) Ski Saddle and Spindle Bolts Hood Straps/Latches Seat Latches Rear Wheel Idler Bolts Track Alignment/Condition Rail Slide Condition See Page 96 56 57 57, 58 89 55...
Owners Manual
Page 69
... engine stop switch. Turn the key to clear the engine. 5. Release the throttle. 6. If the engine fails to start using the normal starting procedure. Stopping the Snowmobile The following chart lists methods for more information about the engine stop switch down , restart the engine using the normal starting procedure. SYSTEM Ignition Switch Brake Engine Stop Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION...
... engine stop switch. Turn the key to clear the engine. 5. Release the throttle. 6. If the engine fails to start using the normal starting procedure. Stopping the Snowmobile The following chart lists methods for more information about the engine stop switch down , restart the engine using the normal starting procedure. SYSTEM Ignition Switch Brake Engine Stop Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION...
Owners Manual
Page 75
... damage to the engine and drive system. WARNING! Towing For your safety, do not attempt to maintain control of the snowmobile. Braking distances increase when towing loads. Towing in high gear can result in low gear, vehicle speed will be limited to protect the drive train. Always place the transmission of the disabled snowmobile in low gear. If passengers are to be towed on the towed snowmobile to prevent...
... damage to the engine and drive system. WARNING! Towing For your safety, do not attempt to maintain control of the snowmobile. Braking distances increase when towing loads. Towing in high gear can result in low gear, vehicle speed will be limited to protect the drive train. Always place the transmission of the disabled snowmobile in low gear. If passengers are to be towed on the towed snowmobile to prevent...
Owners Manual
Page 76
... service. The ECI label should review the limitations of your snowmobile. Specifications and adjustments for engine tune-ups are required by U.S. These items are located in making a purchasing decision. Non-ionizing Radiation This vehicle emits some electromagnetic energy. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control devices or systems on your owner's manual. POLARIS...
... service. The ECI label should review the limitations of your snowmobile. Specifications and adjustments for engine tune-ups are required by U.S. These items are located in making a purchasing decision. Non-ionizing Radiation This vehicle emits some electromagnetic energy. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control devices or systems on your owner's manual. POLARIS...
Owners Manual
Page 90
... the pressure cap when the engine is cold. 1. Perform the bleeding procedure when the engine is warm or hot. If the pressure cap needs replacement, contact your skin. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Position the vehicle so that should be warm to function properly. Allow the coolant to purge any trapped air. 7. Start the engine and run at a fast idle...
... the pressure cap when the engine is cold. 1. Perform the bleeding procedure when the engine is warm or hot. If the pressure cap needs replacement, contact your skin. NOTICE: If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Position the vehicle so that should be warm to function properly. Allow the coolant to purge any trapped air. 7. Start the engine and run at a fast idle...
Owners Manual
Page 94
... release it with bare fingers. Lift the rubber boot to the bulb, withdraw the bulb from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Remove the plenum covering from the housing. 3. With the wire harness attached to expose the bulb. 2. Oil from the housing. 4. If fingers do touch the bulb, clean it from the headlight assembly. Bulb Spring Harness...
... release it with bare fingers. Lift the rubber boot to the bulb, withdraw the bulb from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Remove the plenum covering from the housing. 3. With the wire harness attached to expose the bulb. 2. Oil from the housing. 4. If fingers do touch the bulb, clean it from the headlight assembly. Bulb Spring Harness...
Owners Manual
Page 95
MAINTENANCE Lights Installing Halogen Bulbs 1. 2. 3. 4. Hold the bulb by its metal base and install it . 4. See page 30. Push the bulb in and twist it counterclockwise to the housing. Replacing Taillight Bulbs 1. Remove the taillight lens. 3. Install the new bulb. 5. Reinstall the plenum covering on the headlight assembly. 6. Reinstall the taillight cover. 93 Carefully flip the spring back into the housing. Remove the screws...
MAINTENANCE Lights Installing Halogen Bulbs 1. 2. 3. 4. Hold the bulb by its metal base and install it . 4. See page 30. Push the bulb in and twist it counterclockwise to the housing. Replacing Taillight Bulbs 1. Remove the taillight lens. 3. Install the new bulb. 5. Reinstall the plenum covering on the headlight assembly. 6. Reinstall the taillight cover. 93 Carefully flip the spring back into the housing. Remove the screws...
Owners Manual
Page 96
... Accessory plugs CHASSIS RELAY CHASSIS 30A EX. SENSOR GAUGE 20A IGNITION 20A EFI RELAY EFI 20A IGNITION RELAY FUEL PUMP RELAY FAN RELAY High beams Low beams Handwarmers Thumbwarmer Passenger handwarmers Work light Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector PTO ignition coil MAG ignition coil Fuel pump Radiator...
... Accessory plugs CHASSIS RELAY CHASSIS 30A EX. SENSOR GAUGE 20A IGNITION 20A EFI RELAY EFI 20A IGNITION RELAY FUEL PUMP RELAY FAN RELAY High beams Low beams Handwarmers Thumbwarmer Passenger handwarmers Work light Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector PTO ignition coil MAG ignition coil Fuel pump Radiator...
Owners Manual
Page 121
... times for spark. If engine still fails to the fuel system. • This indicates a major engine problem that must be repaired before operating. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel...
... times for spark. If engine still fails to the fuel system. • This indicates a major engine problem that must be repaired before operating. Add isopropyl alcohol to start Probable Cause Solution Faulty ignition • Install new spark plug(s). TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel...
Owners Manual
Page 128
... Upon residence verification, the servicing dealer will be requested from POLARIS in order to register your product in your vehicle requires warranty service, you move to POLARIS in order to continue your vehicle. You may be denied. WARRANTY How to Obtain Warranty Service If your new country. ...126 You should take it to country. When requesting warranty service you must take your product to perform the warranty repair. You must be sure to contact POLARIS Customer Assistance and the customs department of the Warranty Registration Form to the dealer. (THE COST OF ...
... Upon residence verification, the servicing dealer will be requested from POLARIS in order to register your product in your vehicle requires warranty service, you move to POLARIS in order to continue your vehicle. You may be denied. WARRANTY How to Obtain Warranty Service If your new country. ...126 You should take it to country. When requesting warranty service you must take your product to perform the warranty repair. You must be sure to contact POLARIS Customer Assistance and the customs department of the Warranty Registration Form to the dealer. (THE COST OF ...
Owners Manual
Page 130
... systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for your vehicle. Repairing or replacing other components not covered by this warranty is to...
... systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for your vehicle. Repairing or replacing other components not covered by this warranty is to...
Owners Manual
Page 135
... Overload...14 Cargo Rack ...30, 32 Cleaning for Matte Finishes ...111 Clutch Alignment Offset...95 Clutch System ...95-99 Clutch Warning...24 Clutches ...20 Clutching...115 Coolant ...86 Coolant High Temperature Light ...87 Coolant Level ...86 Cooling System...86-88 Cooling System Bleeding ...88 Cooling System Flushing ...87 Coupler Lubrication ...80 Customer Service ...122 F Fuel Filter ...Fuel Lines ...Fuel Premix (Initial Fill) ...Fuel Pump ...Fuel Recommendation ...Fuel Resistor ...Fuel Safety ...Fuel System Deicers ...Fuse Label...84 84...
... Overload...14 Cargo Rack ...30, 32 Cleaning for Matte Finishes ...111 Clutch Alignment Offset...95 Clutch System ...95-99 Clutch Warning...24 Clutches ...20 Clutching...115 Coolant ...86 Coolant High Temperature Light ...87 Coolant Level ...86 Cooling System...86-88 Cooling System Bleeding ...88 Cooling System Flushing ...87 Coupler Lubrication ...80 Customer Service ...122 F Fuel Filter ...Fuel Lines ...Fuel Premix (Initial Fill) ...Fuel Pump ...Fuel Recommendation ...Fuel Resistor ...Fuel Safety ...Fuel System Deicers ...Fuse Label...84 84...
Owners Manual
Page 136
... Conditions ...21 Spark Plugs ...82-83 Specifications...114-115 Speed ...15 Spring Preload, IQ ...48 Starting the Engine ...66 Starting the Engine, Restarting ...67 Steering Inspection ...105 Steering System ...56, 105-107 Stop Switch ...70 Stopping the Engine...67 Stopping the Snowmobile ...67 Storage, Daily ...73 Storage, Extended ...111-113 Storage, Under-Seat...31 Survival Preparation ...11 Suspension Adjustments, Front ...46 Suspension Adjustments, Rear . . 47-50 Suspension Coupling, IQ...50 Suspension Inspection ...60 Suspension...
... Conditions ...21 Spark Plugs ...82-83 Specifications...114-115 Speed ...15 Spring Preload, IQ ...48 Starting the Engine ...66 Starting the Engine, Restarting ...67 Steering Inspection ...105 Steering System ...56, 105-107 Stop Switch ...70 Stopping the Engine...67 Stopping the Snowmobile ...67 Storage, Daily ...73 Storage, Extended ...111-113 Storage, Under-Seat...31 Survival Preparation ...11 Suspension Adjustments, Front ...46 Suspension Adjustments, Rear . . 47-50 Suspension Coupling, IQ...50 Suspension Inspection ...60 Suspension...
Owners Manual
Page 137
... ...23 T Tether Switch ...61 Throttle Block Alignment ...52 Throttle Cable Lubrication ...80 Throttle Lever ...55, 71 Throttle Safety Switch ...55, 70 Torsion Spring Preload, IQ ...49 Towing ...73 Track Alignment ...104 Track Inspection ...59, 100 Track Lubrication ...101 Track Replacement ...100 Track Tension ...102-103 Track Warm-Up ...69 Track Warning ...25 Transporting the Snowmobile...113 Troubleshooting Drive Belt Wear/Burn ...121 Suspension ...120 Troubleshooting, Engine...117-119...
... ...23 T Tether Switch ...61 Throttle Block Alignment ...52 Throttle Cable Lubrication ...80 Throttle Lever ...55, 71 Throttle Safety Switch ...55, 70 Torsion Spring Preload, IQ ...49 Towing ...73 Track Alignment ...104 Track Inspection ...59, 100 Track Lubrication ...101 Track Replacement ...100 Track Tension ...102-103 Track Warm-Up ...69 Track Warning ...25 Transporting the Snowmobile...113 Troubleshooting Drive Belt Wear/Burn ...121 Suspension ...120 Troubleshooting, Engine...117-119...