Owners Manual
Page 1
This is prohibited for Maintenance and Safety Owner's Manual Read this manual carefully. It contains important safety information. Operation is an adult vehicle only. Sportsman Touring 570 Sportsman Touring 570 EPS Sportsman Touring 570 SP for those under 16 years of age.
This is prohibited for Maintenance and Safety Owner's Manual Read this manual carefully. It contains important safety information. Operation is an adult vehicle only. Sportsman Touring 570 Sportsman Touring 570 EPS Sportsman Touring 570 SP for those under 16 years of age.
Owners Manual
Page 36
... gear. Extreme Use Battery An optional extreme use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is moving could cause transmission damage. If the performance of the vehicle. Belt Life To extend belt life, use battery may differ for your POLARIS dealer. When the engine...
... gear. Extreme Use Battery An optional extreme use low forward gear when pulling a heavy load at less than seven miles per hour for extended periods and when operating uphill at a slow speed. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is moving could cause transmission damage. If the performance of the vehicle. Belt Life To extend belt life, use battery may differ for your POLARIS dealer. When the engine...
Owners Manual
Page 39
... switch to neutral or park 37 FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four of the following conditions occur: • The 4X4 switch must be in the ADC 4X4 position • Vehicle speed must be 15 mph (25 km/h) or less • The throttle must be closed (throttle lever released) • The transmission must be in gear...
... switch to neutral or park 37 FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four of the following conditions occur: • The 4X4 switch must be in the ADC 4X4 position • Vehicle speed must be 15 mph (25 km/h) or less • The throttle must be closed (throttle lever released) • The transmission must be in gear...
Owners Manual
Page 43
FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. Refuel immediately. This area displays odometer, trip meter, engine hour meter, engine speed and programmable service hour interval. 4. The vehicle should be brought to display, an open or short circuit has occurred in the fuel sensor circuit. This area displays gear shifter position: H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. Information Display - See...
FEATURES AND CONTROLS Instrument Cluster Digital/Analog Gauge Rider Information Center 1. Refuel immediately. This area displays odometer, trip meter, engine hour meter, engine speed and programmable service hour interval. 4. The vehicle should be brought to display, an open or short circuit has occurred in the fuel sensor circuit. This area displays gear shifter position: H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park -- = Gear Signal Error (or shifter between gears) 2. Information Display - See...
Owners Manual
Page 52
... EPS SEPIC Voltage Error 50 FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Hardware Disruption Idle Fuel Correction Bank 1 Condition Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Data Valid But Above Normal Operating Range - Least Severe Current Above Normal Or Grounded Circuit Current Above Normal Or Grounded Circuit Condition Exists Condition Exists Data Valid But...
... EPS SEPIC Voltage Error 50 FEATURES AND CONTROLS Instrument Cluster Diagnostic Display Code Definitions Diagnostic Codes Component Throttle Body Control - Hardware Disruption Idle Fuel Correction Bank 1 Condition Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Condition Exists Data Valid But Above Normal Operating Range - Least Severe Current Above Normal Or Grounded Circuit Current Above Normal Or Grounded Circuit Condition Exists Condition Exists Data Valid But...
Owners Manual
Page 53
..., controls and areas outlined on the dipstick. Check fluid levels of transmission and all safety warnings outlined in . Change both the oil and the filter at first. Careful treatment of a new engine and drive components will damage close-fitted engine parts and drive components. Drive slowly at 25 hours. 8. Select an open area that allows room to familiarize yourself with gasoline. Pull only light...
..., controls and areas outlined on the dipstick. Check fluid levels of transmission and all safety warnings outlined in . Change both the oil and the filter at first. Careful treatment of a new engine and drive components will damage close-fitted engine parts and drive components. Drive slowly at 25 hours. 8. Select an open area that allows room to familiarize yourself with gasoline. Pull only light...
Owners Manual
Page 72
... terrain, reduce speed and cargo weight to extend belt life. 8. Do not obstruct the headlight beam with extreme caution whenever hauling or towing loads. Balance, handling, and control may be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in the 1/3 specifications section of this manual. 2. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. 6. Cargo weight should be...
... terrain, reduce speed and cargo weight to extend belt life. 8. Do not obstruct the headlight beam with extreme caution whenever hauling or towing loads. Balance, handling, and control may be evenly distributed (1/3 on the front rack and 2/3 on warning labels and in the 1/3 specifications section of this manual. 2. Use low forward gear when hauling or towing heavy cargo to maintain stable driving conditions. 6. Cargo weight should be...
Owners Manual
Page 91
... oil Ź Transmission oil D Valve clearance E D Fuel system/filter E 100 H 12 M Miles (Km) 1000 (1600) Change fluid; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug E Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Ź Coolant Idle speed...
... oil Ź Transmission oil D Valve clearance E D Fuel system/filter E 100 H 12 M Miles (Km) 1000 (1600) Change fluid; adjust when parts are replaced Adjust as needed Remarks 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M Ź Radiator (if applicable) Ź Cooling hoses (if applicable) Ź Engine mounts Exhaust muffler/ pipe D Spark plug E Ź Wiring 100 H 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M 12 M D Clutches (drive and driven) D Front wheel bearings D Brake fluid Spark arrester Ź Coolant Idle speed...
Owners Manual
Page 108
... parking brake. 3. Install the wheel nuts and finger-tighten them. 5. lbs. (37 Nm) 106 Place the transmission in an accident or rollover. Always ensure that all nuts are torqued to the ground. 6. Lower the vehicle to specification. WARNING! Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Place the wheel on the hub with the valve...
... parking brake. 3. Install the wheel nuts and finger-tighten them. 5. lbs. (37 Nm) 106 Place the transmission in an accident or rollover. Always ensure that all nuts are torqued to the ground. 6. Lower the vehicle to specification. WARNING! Wheel Nut Torque Specifications Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Place the wheel on the hub with the valve...
Owners Manual
Page 112
... sure lights are adjusted properly for best visibility. Lift the pod slightly while depressing the tabs at the rear of the headlight pod. Allow lamps to remove it with bare fingers. Remove the screw from the wiring harness. Turn the lamp counter-clockwise to cool before servicing. 2. Headlight Lamp Replacement When servicing a halogen lamp, don't touch the lamp with denatured alcohol. 1. 570 SP: Remove...
... sure lights are adjusted properly for best visibility. Lift the pod slightly while depressing the tabs at the rear of the headlight pod. Allow lamps to remove it with bare fingers. Remove the screw from the wiring harness. Turn the lamp counter-clockwise to cool before servicing. 2. Headlight Lamp Replacement When servicing a halogen lamp, don't touch the lamp with denatured alcohol. 1. 570 SP: Remove...
Owners Manual
Page 113
Turn the headlight switch to the desired position by turning the knob either clockwise or counter-clockwise. 111 Include rider weight on the seat when measuring. 5. 570 SP: The adjustment screw is located on the right side of the Screw headlight pod. Adjust the beam to high beam. 4. Start the engine. Use the following procedure to make a mark on the wall at...
Turn the headlight switch to the desired position by turning the knob either clockwise or counter-clockwise. 111 Include rider weight on the seat when measuring. 5. 570 SP: The adjustment screw is located on the right side of the Screw headlight pod. Adjust the beam to high beam. 4. Start the engine. Use the following procedure to make a mark on the wall at...
Owners Manual
Page 115
Carefully pull the assembly up to remove it from the locking tabs. 8. Reverse the steps to release it from the locking tabs. 7. Lift the pod cover and disconnect the speedometer harnesses from the headlight mounting tabs. 6. Lift the adjusting knob up and out...headlight aim by 5 1/8" turning the adjusting knob. (13 cm) 113 The distance from the wiring harness. 5. Lift the pod slightly while depressing the tabs at the rear of the headlight pod. 2. Remove the two screws on the lower front corners of the pod. 3. MAINTENANCE Lights Headlight Housing Replacement (570/570...
Carefully pull the assembly up to remove it from the locking tabs. 8. Reverse the steps to release it from the locking tabs. 7. Lift the pod cover and disconnect the speedometer harnesses from the headlight mounting tabs. 6. Lift the adjusting knob up and out...headlight aim by 5 1/8" turning the adjusting knob. (13 cm) 113 The distance from the wiring harness. 5. Lift the pod slightly while depressing the tabs at the rear of the headlight pod. 2. Remove the two screws on the lower front corners of the pod. 3. MAINTENANCE Lights Headlight Housing Replacement (570/570...
Owners Manual
Page 116
Remove the seven (7) headlight pod screws. 2. Pull the headlight housing up from the wiring harness. 4. Pull the pod cover forward. 3. Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. Unplug the headlamp from bracket for removal. 6. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 114 MAINTENANCE Lights Headlight Housing Replacement (570 SP) 1.
Remove the seven (7) headlight pod screws. 2. Pull the headlight housing up from the wiring harness. 4. Pull the pod cover forward. 3. Reverse the steps to Housing remove the o-rings from the headlight mounting tabs. 5. Unplug the headlamp from bracket for removal. 6. Use a small Headlight screwdriver to install the new housing and reassemble the pod. 114 MAINTENANCE Lights Headlight Housing Replacement (570 SP) 1.
Owners Manual
Page 137
.... • Demand drive unit (front gearcase) • Rear gearcase (if equipped) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Add or change fluids as recommended in and around the piston rings and ring lands, coating the cylinder with the premeasured amount of engine oil. Reinstall the spark plugs. Torque to...
.... • Demand drive unit (front gearcase) • Rear gearcase (if equipped) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) • Coolant (test strength/fill) Fog the Engine 1. Add or change fluids as recommended in and around the piston rings and ring lands, coating the cylinder with the premeasured amount of engine oil. Reinstall the spark plugs. Torque to...
Owners Manual
Page 144
.... (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU...
.... (208.3 cm) unloaded Dual overhead cam, 4 valve 4 stroke single cylinder 567 cc 99mm x 73.6mm 560 W @ 7000 RPM (570/570 EPS) 660 W @ 7000 RPM (570 SP) 10:1 Electric Electronic Fuel Injection ECU RG6YC / 0.7-0.8 mm Wet Sump Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length/Width/Height Wheelbase Ground Clearance Minimum Turning Radius Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Lubrication System * Based on EU...
Owners Manual
Page 145
... / 5 psi (34.5 kPa) (570 SP) 26x11-14 / 5 psi (34.5 kPa) (570 SP LE) Single-Control Hydraulic Disc Foot-Activated Hydraulic Disc Hydraulic lock, all wheel 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) 8.26 watts 26.9 watts LCD Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillights Brake Light Instrument Cluster Clutching Chart Altitude Shift Weight 25-52G PN 5632409 Drive Clutch Spring Black PN 7043594 Driven Clutch Spring Red PN 3234451...
... / 5 psi (34.5 kPa) (570 SP) 26x11-14 / 5 psi (34.5 kPa) (570 SP LE) Single-Control Hydraulic Disc Foot-Activated Hydraulic Disc Hydraulic lock, all wheel 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) 8.26 watts 26.9 watts LCD Brakes, Front/Rear Brake, Auxiliary Brake, Parking Headlight Taillights Brake Light Instrument Cluster Clutching Chart Altitude Shift Weight 25-52G PN 5632409 Drive Clutch Spring Black PN 7043594 Driven Clutch Spring Red PN 3234451...
Owners Manual
Page 150
... residence verification, the servicing dealer will be authorized to perform the warranty repair. however, you may not give authorization for export from country to country. You may be sure to contact POLARIS Customer Assistance and the customs department of your move . Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON...
... residence verification, the servicing dealer will be authorized to perform the warranty repair. however, you may not give authorization for export from country to country. You may be sure to contact POLARIS Customer Assistance and the customs department of your move . Exported Products EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON...
Owners Manual
Page 152
... that the vehicle is to the POLARIS standard limited warranty for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. warrants that at least as long as the standard factory warranty that would cause...
... that the vehicle is to the POLARIS standard limited warranty for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. warrants that at least as long as the standard factory warranty that would cause...
Owners Manual
Page 159
... Brake Fluid...32 Demand Drive ...97 Engine Oil ...92 Transmission ...96 Foot Brake, Auxiliary ...32 Footwell Removal...104 Footwell Support Removal ...104 Fuel Recommendations...33 Fuel Safety ...11 Fuel Tank Cap...33 Fuse Replacement ...109 I Idle RPM Adjustment ...130 Immersion Maintenance ...118 Indicator Lamps ...39 Instrument Cluster ...38-50 K Key Switch ...27 K-Turn ...64-65 L Lights ...110-115 Headlight Housing Replacement (570/570 EPS) ... 113 Headlight Housing Replacement (570 SP) ...114 Headlight Lamp ...110 High Beam Adjustment ...111 Low Beam Adjustment ...112 Lower...
... Brake Fluid...32 Demand Drive ...97 Engine Oil ...92 Transmission ...96 Foot Brake, Auxiliary ...32 Footwell Removal...104 Footwell Support Removal ...104 Fuel Recommendations...33 Fuel Safety ...11 Fuel Tank Cap...33 Fuse Replacement ...109 I Idle RPM Adjustment ...130 Immersion Maintenance ...118 Indicator Lamps ...39 Instrument Cluster ...38-50 K Key Switch ...27 K-Turn ...64-65 L Lights ...110-115 Headlight Housing Replacement (570/570 EPS) ... 113 Headlight Housing Replacement (570 SP) ...114 Headlight Lamp ...110 High Beam Adjustment ...111 Low Beam Adjustment ...112 Lower...
Owners Manual
Page 160
... Filter Change...93-94 Oil Change, Transmission ...96 Oil Level Engine ...92 Transmission ...96 Oil Recommendations ...91 Operation on Public Lands ...85 Override Switch ...26 S Severe Use ...86 Shock Loading the Winch ...82-83 Side Panel Removal...103 Sidehilling ...62 Signal Words ...4 Spark Arrester ...119 Spark Plug Inspection ...116-117 Spark Plug Recommendations...116 Spark Plug Torque Specification...116 Spark Plugs ...116-117 Specifications...142-143 Speedometer ...38 Spring Adjustment Front Shock (570 SP only) ...129 Rear Shock ...129 Starting the Engine...
... Filter Change...93-94 Oil Change, Transmission ...96 Oil Level Engine ...92 Transmission ...96 Oil Recommendations ...91 Operation on Public Lands ...85 Override Switch ...26 S Severe Use ...86 Shock Loading the Winch ...82-83 Side Panel Removal...103 Sidehilling ...62 Signal Words ...4 Spark Arrester ...119 Spark Plug Inspection ...116-117 Spark Plug Recommendations...116 Spark Plug Torque Specification...116 Spark Plugs ...116-117 Specifications...142-143 Speedometer ...38 Spring Adjustment Front Shock (570 SP only) ...129 Rear Shock ...129 Starting the Engine...