Owners Manual
Page 7
... 15997. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of the DVD can be able to operate this manual can result in this owner's manual and review the safety DVD that came with drugs or alcohol, as a passenger in severe injury or death. Your POLARIS vehicle is dependent on many factors, including: • Instrument and calibration uncertainty •...
... 15997. European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of the DVD can be able to operate this manual can result in this owner's manual and review the safety DVD that came with drugs or alcohol, as a passenger in severe injury or death. Your POLARIS vehicle is dependent on many factors, including: • Instrument and calibration uncertainty •...
Owners Manual
Page 13
... Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on flat, open areas. Stay completely inside the vehicle. LOCATE AND READ OWNER'S MANUAL. Payload Warning WARNING RZR XP 1000 XP4 1000 Never Exceed 68 MPH...
... Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use cab nets and/or doors. • Each rider must be able to sit with back against seat, feet flat on the floor, and hands on flat, open areas. Stay completely inside the vehicle. LOCATE AND READ OWNER'S MANUAL. Payload Warning WARNING RZR XP 1000 XP4 1000 Never Exceed 68 MPH...
Owners Manual
Page 14
... rough or hilly terrain, reduce speed and cargo. • Be careful if load extends over the side of losing control. RZR XP 1000 RZR XP 1000 Desert Edition RZR XP 4 1000 Load/Passenger/Tire Pressure Warning (in cargo box. Loads should be thrown off -center, or unsecured loads will increase your risk of the box. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR...
... rough or hilly terrain, reduce speed and cargo. • Be careful if load extends over the side of losing control. RZR XP 1000 RZR XP 1000 Desert Edition RZR XP 4 1000 Load/Passenger/Tire Pressure Warning (in cargo box. Loads should be thrown off -center, or unsecured loads will increase your risk of the box. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR...
Owners Manual
Page 18
... how to steer and operate the controls, which increases the risk of loss of this vehicle for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. Slow down. 2. Carrying Multiple Passengers (RZR XP 4) Never carry a passenger until you have operated this manual and on a label on the Vehicle The weight of these conditions: Passenger and/or cargo exceeds half the maximum weight capacity Operating in a 2-seat vehicle can...
... how to steer and operate the controls, which increases the risk of loss of this vehicle for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. Slow down. 2. Carrying Multiple Passengers (RZR XP 4) Never carry a passenger until you have operated this manual and on a label on the Vehicle The weight of these conditions: Passenger and/or cargo exceeds half the maximum weight capacity Operating in a 2-seat vehicle can...
Owners Manual
Page 28
... . FEATURES AND CONTROLS Switches Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. One outlet is under the dash. Ignition Switch The ignition switch is equipped with one or more 12-volt accessory outlets. Electrical circuits are on the dash, a second outlet (if equipped) is in the rear passenger area. Turn the key to the START position to power an auxiliary light or other optional accessories. For service, the dash outlet...
... . FEATURES AND CONTROLS Switches Light Switch AWD Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle is a three-position, key-operated switch. One outlet is under the dash. Ignition Switch The ignition switch is equipped with one or more 12-volt accessory outlets. Electrical circuits are on the dash, a second outlet (if equipped) is in the rear passenger area. Turn the key to the START position to power an auxiliary light or other optional accessories. For service, the dash outlet...
Owners Manual
Page 38
... will automatically engage any time the rear wheels lose traction. AWD 2WD Engaging AWD The AWD switch may cause severe drive shaft and gearcase damage. Always switch to AWD. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is no limit to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may remain in two-wheel drive at rest. 36 When in all times. Initially, the vehicle...
... will automatically engage any time the rear wheels lose traction. AWD 2WD Engaging AWD The AWD switch may cause severe drive shaft and gearcase damage. Always switch to AWD. FEATURES AND CONTROLS All Wheel Drive (AWD) System The All Wheel Drive system is no limit to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may remain in two-wheel drive at rest. 36 When in all times. Initially, the vehicle...
Owners Manual
Page 42
... interval. 4. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is activated. Clock - A flashing wrench symbol alerts the operator that the vehicle is on 4X4). 40 Fuel Gauge - When the last segment clears, a low fuel warning is applied. Service Indicator - See your dealer for scheduled maintenance. Information Display Area - This indicator illuminates when the 4X4 system...
... interval. 4. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is activated. Clock - A flashing wrench symbol alerts the operator that the vehicle is on 4X4). 40 Fuel Gauge - When the last segment clears, a low fuel warning is applied. Service Indicator - See your dealer for scheduled maintenance. Information Display Area - This indicator illuminates when the 4X4 system...
Owners Manual
Page 48
... the vehicle properly can result in a collision, loss of this owner's manual. Read and understand all safety warnings outlined in the safety section of control, accident or rollover, which may cause serious engine damage. See page 47. Perform the following procedures carefully. Always exercise extreme caution whenever handling gasoline. 2. See page 85. Do not operate at full throttle or high speeds during...
... the vehicle properly can result in a collision, loss of this owner's manual. Read and understand all safety warnings outlined in the safety section of control, accident or rollover, which may cause serious engine damage. See page 47. Perform the following procedures carefully. Always exercise extreme caution whenever handling gasoline. 2. See page 85. Do not operate at full throttle or high speeds during...
Owners Manual
Page 81
... 250 (400) Check terminals; Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Engine intake pre-filter PVT intake pre-filter Coolant Ź Power steering unit (if equipped) Headlight/taillight Spark arrester Make adjustments as need ed. clean often Inspect; check lines and fittings for vehicles subjected to pressurize fuel pump; Item (whichever comes first) Hours Calendar Miles (Km) Pre-Ride Pre-Ride...
... 250 (400) Check terminals; Maintenance Interval Remarks Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level E Engine intake pre-filter PVT intake pre-filter Coolant Ź Power steering unit (if equipped) Headlight/taillight Spark arrester Make adjustments as need ed. clean often Inspect; check lines and fittings for vehicles subjected to pressurize fuel pump; Item (whichever comes first) Hours Calendar Miles (Km) Pre-Ride Pre-Ride...
Owners Manual
Page 82
... for vehicles subjected to specification Ź Spark plugs E 100 H 12 M Ź Perform these services. 80 replace as needed , torque to severe use. replace lines every two years 1000 (1600) Inspect; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź General lubrication D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Engine oil change Ź Oil filter change 1000 (1600) Inspect for proper sealing/air leaks...
... for vehicles subjected to specification Ź Spark plugs E 100 H 12 M Ź Perform these services. 80 replace as needed , torque to severe use. replace lines every two years 1000 (1600) Inspect; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź General lubrication D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Engine oil change Ź Oil filter change 1000 (1600) Inspect for proper sealing/air leaks...
Owners Manual
Page 83
... first) Hours Calendar Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M Miles (Km) 1000 (1600) Inspect; adjust as needed 5000 (8000) Replace, torque to water, mud, etc. 1000 (1600) Inspect; adjust when parts are replaced Adjust as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Ź Spark arrester 100 H 100 H 100...
... first) Hours Calendar Ź Radiator Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe Ź Wiring 100 H 100 H 100 H 100 H 100 H 12 M 12 M 12 M 12 M 12 M Miles (Km) 1000 (1600) Inspect; adjust as needed 5000 (8000) Replace, torque to water, mud, etc. 1000 (1600) Inspect; adjust when parts are replaced Adjust as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Ź Spark arrester 100 H 100 H 100...
Owners Manual
Page 96
..., Coil, ECM, Chassis Relay Coil, Fan Relay Coil, Fuel Pump Relay Coil 10A Fuse Gauge, EFI Relay Coil, EPS Relay Coil, Key Switch 10A Fuse Under Hood Terminal Block, Interior LED 20A Fuse Power Steering 10A Fuse Headlights, Taillights, Dash Lights 10A Fuse All Wheel Drive (AWD) 10A Fuse 12V Receptacle 15A Fuse (2) 12V Receptacle Fuse Box 94 Locate and correct any short circuits that may need replacement. The fuse/relay center is located under the driver's seat (XP) or under the left rear passenger seat (XP 4). MAINTENANCE Fuse/Relay Center If the engine...
..., Coil, ECM, Chassis Relay Coil, Fan Relay Coil, Fuel Pump Relay Coil 10A Fuse Gauge, EFI Relay Coil, EPS Relay Coil, Key Switch 10A Fuse Under Hood Terminal Block, Interior LED 20A Fuse Power Steering 10A Fuse Headlights, Taillights, Dash Lights 10A Fuse All Wheel Drive (AWD) 10A Fuse 12V Receptacle 15A Fuse (2) 12V Receptacle Fuse Box 94 Locate and correct any short circuits that may need replacement. The fuse/relay center is located under the driver's seat (XP) or under the left rear passenger seat (XP 4). MAINTENANCE Fuse/Relay Center If the engine...
Owners Manual
Page 116
... the engine. Elevate the side of the vehicle by model) Valve Stem 3. See your POLARIS dealer. Torque the wheel nuts to the ground. 5. Always ensure that have a cotter pin installed. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Do not service axle nuts that all nuts are torqued to specification. See page 113. 114 WARNING! Attach the wheel nuts and washers and finger tighten. 4. Remove the wheel. Place the wheel in PARK.
... the engine. Elevate the side of the vehicle by model) Valve Stem 3. See your POLARIS dealer. Torque the wheel nuts to the ground. 5. Always ensure that have a cotter pin installed. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Do not service axle nuts that all nuts are torqued to specification. See page 113. 114 WARNING! Attach the wheel nuts and washers and finger tighten. 4. Remove the wheel. Place the wheel in PARK.
Owners Manual
Page 132
... Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR XP: 2200 lbs. (998 kg) RZR XP Desert Edition: 2474 lbs. (1122 kg) RZR XP 4: 2560 lbs. (1161 kg) RZR XP: 1379 lbs. (625.5 kg) RZR XP Desert Edition: 1651 lbs. (749 kg) RZR XP 4: 1596 lbs...
... Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR XP: 2200 lbs. (998 kg) RZR XP Desert Edition: 2474 lbs. (1122 kg) RZR XP 4: 2560 lbs. (1161 kg) RZR XP: 1379 lbs. (625.5 kg) RZR XP Desert Edition: 1651 lbs. (749 kg) RZR XP 4: 1596 lbs...
Owners Manual
Page 133
... your POLARIS dealer for clutching specifications. 131 SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000 Lubrication System Driving System Type Shift Type Tire Size - Rear Tire Pressure Wet Sump Automatic POLARIS Variable Transmission Dual Range P/R/N/L/H RZR XP/XP4: 29x9-14 RZR XP Desert Edition: 30x10-15 RZR XP/XP4: 29x11-14 RZR XP Desert Edition: 30x10-15 RZR XP Front: 16 psi (110 kPa) RZR XP Rear: 16 psi (110 kPa) RZR XP Desert Edition Front: 16 psi (110 kPa) RZR XP Desert Edition Rear: 24 psi (165 kPa) RZR XP...
... your POLARIS dealer for clutching specifications. 131 SPECIFICATIONS RZR XP 1000 / RZR XP 4 1000 Lubrication System Driving System Type Shift Type Tire Size - Rear Tire Pressure Wet Sump Automatic POLARIS Variable Transmission Dual Range P/R/N/L/H RZR XP/XP4: 29x9-14 RZR XP Desert Edition: 30x10-15 RZR XP/XP4: 29x11-14 RZR XP Desert Edition: 30x10-15 RZR XP Front: 16 psi (110 kPa) RZR XP Rear: 16 psi (110 kPa) RZR XP Desert Edition Front: 16 psi (110 kPa) RZR XP Desert Edition Rear: 24 psi (165 kPa) RZR XP...
Owners Manual
Page 141
..., be sure to contact POLARIS Customer Assistance and the customs department of the country in order to perform the warranty repair. You may use your product. You must present your copy of your move . Dealers may be authorized to continue your vehicle requires warranty service, you may also be denied. When requesting warranty service you must nonetheless register your...
..., be sure to contact POLARIS Customer Assistance and the customs department of the country in order to perform the warranty repair. You may use your product. You must present your copy of your move . Dealers may be authorized to continue your vehicle requires warranty service, you may also be denied. When requesting warranty service you must nonetheless register your...
Owners Manual
Page 143
... hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from the date of the vehicle owner. WARRANTY U.S.A. POLARIS Industries Inc. Repairing or replacing other paid warranty extension. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
... hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from the date of the vehicle owner. WARRANTY U.S.A. POLARIS Industries Inc. Repairing or replacing other paid warranty extension. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in addition to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation...
Owners Manual
Page 149
...-47 Engine Fogging...128 Engine Intake Pre-Filter ...102 Engine Oil ...84-87 Engine Starting ...50 Engine Stopping ...50 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...45 Etiquette, Trail Riding ...51 Exhaust Cleaning ...105 Exhaust Emission Control System . . 76 Exhaust System Warning ...104-105 Eye Protection...9 F Freeplay, Steering Wheel ...120 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...31 Fuse/Relay Center...94 G Gap, Spark Plug ...92 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities ...92 Gearcase Oil Demand Drive...
...-47 Engine Fogging...128 Engine Intake Pre-Filter ...102 Engine Oil ...84-87 Engine Starting ...50 Engine Stopping ...50 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...45 Etiquette, Trail Riding ...51 Exhaust Cleaning ...105 Exhaust Emission Control System . . 76 Exhaust System Warning ...104-105 Eye Protection...9 F Freeplay, Steering Wheel ...120 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...127 Fuel Tank Filler Cap ...31 Fuse/Relay Center...94 G Gap, Spark Plug ...92 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities ...92 Gearcase Oil Demand Drive...
Owners Manual
Page 150
... Taillight/Brake Light ...118 Loads, Towing ...64 Low Beam Adjustment ...119 Lubricant Part Numbers...132 Lubrication for Storage ...128 Lubrication Recommendations . . 82-83 P Parking on an Incline...61 Parking the Vehicle ...51 Passenger Hand Hold Adjustment...29 Periodic Maintenance Chart ...77-81 Plug Condition...93 Plug Gap ...92 Plug Torque ...92 Plugs, Fouled ...93 Plugs, Spark ...92-93 Polaris Products ...132 Polishing the Vehicle...126 Power Steering...27 Pre-Filters, Intake...
... Taillight/Brake Light ...118 Loads, Towing ...64 Low Beam Adjustment ...119 Lubricant Part Numbers...132 Lubrication for Storage ...128 Lubrication Recommendations . . 82-83 P Parking on an Incline...61 Parking the Vehicle ...51 Passenger Hand Hold Adjustment...29 Periodic Maintenance Chart ...77-81 Plug Condition...93 Plug Gap ...92 Plug Torque ...92 Plugs, Fouled ...93 Plugs, Spark ...92-93 Polaris Products ...132 Polishing the Vehicle...126 Power Steering...27 Pre-Filters, Intake...
Owners Manual
Page 151
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings ...109-112 Switches AWD Switch ...27, 36 Headlight Switch ...27 Ignition ...26 Mode Button ...37 T Tachometer ...43 Taillight...118 Throttle Pedal ...35 Tire Tread Depth...113 Tires ...113-117 Torque, Axle Nuts ...113 Torque, Spark Plug ...92 Torque, Wheel Nut ...113 Towing Loads ...64 Trail Etiquette ...51 Training...7 Transmission Oil...88-89 Transmission Operation...
..., Battery ...122 Storage, Covers ...128 Storage, Fluid Levels ...127 Storage, Oil and Filter...127 Storage, Removal ...129 Suspension Settings ...109-112 Switches AWD Switch ...27, 36 Headlight Switch ...27 Ignition ...26 Mode Button ...37 T Tachometer ...43 Taillight...118 Throttle Pedal ...35 Tire Tread Depth...113 Tires ...113-117 Torque, Axle Nuts ...113 Torque, Spark Plug ...92 Torque, Wheel Nut ...113 Towing Loads ...64 Trail Etiquette ...51 Training...7 Transmission Oil...88-89 Transmission Operation...