Owners Manual
Page 7
... controlled as a passenger in like turning, or driving on hills or over -the-ankle boots. • Never use the cab nets (or doors) while riding in this vehicle. Understand all times. • Always wear a seat belt when riding in this vehicle. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual can occur quickly, even during routine maneuvers like -new condition. Your POLARIS vehicle...
... controlled as a passenger in like turning, or driving on hills or over -the-ankle boots. • Never use the cab nets (or doors) while riding in this vehicle. Understand all times. • Always wear a seat belt when riding in this vehicle. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual can occur quickly, even during routine maneuvers like -new condition. Your POLARIS vehicle...
Owners Manual
Page 28
... the rear passenger seats. Turn the key to the START position to the ON position when released. 26 For service, the dash outlet connection is on . OFF ON START The engine is in the rear passenger area. Electrical circuits are off . Use the outlets to start the engine. Use the ignition switch to power an auxiliary light or other optional accessories. Electrical equipment can be used. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle...
... the rear passenger seats. Turn the key to the START position to the ON position when released. 26 For service, the dash outlet connection is on . OFF ON START The engine is in the rear passenger area. Electrical circuits are off . Use the outlets to start the engine. Use the ignition switch to power an auxiliary light or other optional accessories. Electrical equipment can be used. FEATURES AND CONTROLS Switches AWD Switch Light Switch Instrument Cluster Ignition Switch 12V Accessory Outlet Auxiliary Outlets The vehicle...
Owners Manual
Page 29
... EPS warning indicator briefly illuminates when the key is moving or idle. Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is inoperative. All Wheel Drive (AWD) Switch The AWD Switch has either two or three positions, depending on after the engine is turned off, the lights will shut down . FEATURES AND CONTROLS Switches Headlight Switch Use the headlight switch to turn off the headlights. Move the rocker switch to the center position to place the headlights...
... EPS warning indicator briefly illuminates when the key is moving or idle. Electronic Power Steering (EPS) Electronic power steering (if equipped) engages when the ignition key is inoperative. All Wheel Drive (AWD) Switch The AWD Switch has either two or three positions, depending on after the engine is turned off, the lights will shut down . FEATURES AND CONTROLS Switches Headlight Switch Use the headlight switch to turn off the headlights. Move the rocker switch to the center position to place the headlights...
Owners Manual
Page 38
... AWD. Always switch to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. The switch on 2X4, the vehicle is below Unlock (1WD) 3100. When in the instrument cluster will be needed. Initially, the Lock (2WD) vehicle's electronic system will 2WD automatically engage any time the rear wheels lose traction. The switch has two positions, AWD...
... AWD. Always switch to AWD while the rear wheels are spinning, release the throttle before getting into conditions where front wheel drive may cause severe drive shaft and gearcase damage. The switch on 2X4, the vehicle is below Unlock (1WD) 3100. When in the instrument cluster will be needed. Initially, the Lock (2WD) vehicle's electronic system will 2WD automatically engage any time the rear wheels lose traction. The switch has two positions, AWD...
Owners Manual
Page 41
... and seat belts before operating. Vehicle speed will automatically reduce engine power. See your authorized POLARIS dealer for service. This lamp illuminates when the headlamp switch is not secured. This lamp illuminates to high beam. Neutral High Beam Helmet/Seat Belt This lamp illuminates when the transmission is in neutral and the ignition key is selected, speed displays in miles per hour. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition...
... and seat belts before operating. Vehicle speed will automatically reduce engine power. See your authorized POLARIS dealer for service. This lamp illuminates when the headlamp switch is not secured. This lamp illuminates to high beam. Neutral High Beam Helmet/Seat Belt This lamp illuminates when the transmission is in neutral and the ignition key is selected, speed displays in miles per hour. FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed Over Temperature Condition...
Owners Manual
Page 43
... clear the warning. 5. This indicator illuminates when the operator unlocks the differential. All segments including the fuel icon will flash. It may also occur when the engine is applied. Drive at idle and high electrical load (lights, cooling fan, accessories) is at a higher RPM or recharge the battery to keep the battery charged. The clock displays time in the fuel tank. See page 37. 41 Fuel Gauge - This...
... clear the warning. 5. This indicator illuminates when the operator unlocks the differential. All segments including the fuel icon will flash. It may also occur when the engine is applied. Drive at idle and high electrical load (lights, cooling fan, accessories) is at a higher RPM or recharge the battery to keep the battery charged. The clock displays time in the fuel tank. See page 37. 41 Fuel Gauge - This...
Owners Manual
Page 49
... heat build-up during the first three hours of use of this owner's manual. Engine and Drivetrain Break-in the safety section of the brakes. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may cause serious engine damage. Clutch and drive belt break...
... heat build-up during the first three hours of use of this owner's manual. Engine and Drivetrain Break-in the safety section of the brakes. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may cause serious engine damage. Clutch and drive belt break...
Owners Manual
Page 51
Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure tightness Ensure proper levels Ensure proper level Inspect for wear or...
Item Brake system/pedal travel Brake fluid Front suspension Rear suspension Steering Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Coolant level Coolant hoses Throttle Indicator lights/switches PVT intake Headlights Brake light/taillight Seat Latches Seat Belts Cab Doors Remarks Ensure proper operation Ensure proper level Inspect, lubricate if necessary Inspect, lubricate if necessary Ensure free operation Inspect condition and pressure Inspect, ensure fastener tightness Inspect, ensure tightness Ensure proper levels Ensure proper level Inspect for wear or...
Owners Manual
Page 67
... as mud, rocks or sand/dune environments. 65 Never exceed the maximum capacities specified for braking when carrying cargo. Exercise caution if the cargo load extends over the side of the box. For stability on warning labels and in the box. See page 128. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and...
... as mud, rocks or sand/dune environments. 65 Never exceed the maximum capacities specified for braking when carrying cargo. Exercise caution if the cargo load extends over the side of the box. For stability on warning labels and in the box. See page 128. OPERATION Hauling Cargo Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and...
Owners Manual
Page 84
... fill cap, fuel lines/rail and fuel pump; replace as needed , torque to severe use. check for vehicles subjected to specification Ź Spark plugs E 100 H 12 M Ź Perform these services. 82 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź General lubrication D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil change Ź Front gearcase (demand drive) fluid...
... fill cap, fuel lines/rail and fuel pump; replace as needed , torque to severe use. check for vehicles subjected to specification Ź Spark plugs E 100 H 12 M Ź Perform these services. 82 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Ź General lubrication D Throttle pedal E E Throttle body air intake ducts/flange Shift Linkage Ź Front Suspension Ź Rear Suspension Cooling system (if applicable) Ź Oil lines, fasteners Ź Engine oil change Ź Front gearcase (demand drive) fluid...
Owners Manual
Page 85
... water, mud, etc. 1000 (1600) Inspect; replace as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Spark arrester Valve lash Ź Spark plugs E Ź Coolant D Toe adjustment Headlight aim 100 H 100 H 100 H 100 H 200 H 200 H 200 H 500 H - 12 M 12 M 12 M 12 M 24 M 24 M 36 M 60 M - Ź Perform these services. 83 adjust as needed Inspect shock seals 1500 (2400) See your dealer for oil change...
... water, mud, etc. 1000 (1600) Inspect; replace as needed Remarks D Clutches (drive and driven) Drive belt Ź Shock Seals Ź Shocks D D Front wheel bearings D Brake fluid Spark arrester Valve lash Ź Spark plugs E Ź Coolant D Toe adjustment Headlight aim 100 H 100 H 100 H 100 H 200 H 200 H 200 H 500 H - 12 M 12 M 12 M 12 M 24 M 24 M 36 M 60 M - Ź Perform these services. 83 adjust as needed Inspect shock seals 1500 (2400) See your dealer for oil change...
Owners Manual
Page 116
... the wheel nuts slightly. See your POLARIS dealer. Remove the wheel lug nuts. WARNING! Carefully lower the vehicle to the ground. 5. Place the wheel in PARK. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Attach the wheel nuts and washers and finger tighten. 4. Place the transmission in the correct position on the tire point toward forward rotation. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Do not service axle nuts...
... the wheel nuts slightly. See your POLARIS dealer. Remove the wheel lug nuts. WARNING! Carefully lower the vehicle to the ground. 5. Place the wheel in PARK. Right Rear Wheel (type varies by placing a suitable stand under the frame. 5. Attach the wheel nuts and washers and finger tighten. 4. Place the transmission in the correct position on the tire point toward forward rotation. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Do not service axle nuts...
Owners Manual
Page 130
Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1969 lbs. (893 kg) XC: 2068 lbs. (938 kg) RZR 900/EPS Trail: 1148 lbs. (521 kg) XC: 1247 lbs. (565.6 kg) 2300 lbs. (1043 kg) per OSHA 29...
Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension RZR 900/EPS Trail: 1969 lbs. (893 kg) XC: 2068 lbs. (938 kg) RZR 900/EPS Trail: 1148 lbs. (521 kg) XC: 1247 lbs. (565.6 kg) 2300 lbs. (1043 kg) per OSHA 29...
Owners Manual
Page 132
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2029 lbs. (920 kg) 1208 lbs. (548 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg...
SPECIFICATIONS RZR S 900 / RZR S 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2029 lbs. (920 kg) 1208 lbs. (548 kg) 2300 lbs. (1043 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg...
Owners Manual
Page 133
... clutching specifications. 131 SPECIFICATIONS RZR S 900 / RZR S 900 EPS Lubrication System Driving System Type Shift Type Tires / Tire Pressure - Front Tires / Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump Automatic POLARIS Variable Transmission EPS: Lockable Differential Dual Range P/R/N/L/H Dirt Commander 27x9-12 / 10 psi (69 kPa) Dirt Commander 27x11-12 / 14 psi (97 kPa) Foot Activated, 4-wheel hydraulic disc 2 Dual Beam Halogen or LED 2 LED cluster 2 LED cluster Analog and LCD 12V Output Gear...
... clutching specifications. 131 SPECIFICATIONS RZR S 900 / RZR S 900 EPS Lubrication System Driving System Type Shift Type Tires / Tire Pressure - Front Tires / Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump Automatic POLARIS Variable Transmission EPS: Lockable Differential Dual Range P/R/N/L/H Dirt Commander 27x9-12 / 10 psi (69 kPa) Dirt Commander 27x11-12 / 14 psi (97 kPa) Foot Activated, 4-wheel hydraulic disc 2 Dual Beam Halogen or LED 2 LED cluster 2 LED cluster Analog and LCD 12V Output Gear...
Owners Manual
Page 134
SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2440 lbs. (1107 kg) 1474 lbs. (668.6 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs...
SPECIFICATIONS RZR 4 900 EPS Gross Vehicle Weight Dry Weight Test GVW - Rollover Protection System (ROPS) Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Fuel Capacity Engine Oil Capacity Coolant Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2440 lbs. (1107 kg) 1474 lbs. (668.6 kg) 2700 lbs. (1225 kg) per OSHA 29 CFR 1928.53 300 lbs. (136 kg) 900 lbs...
Owners Manual
Page 143
... warranty coverage will be sure to perform the warranty repair. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that sells the same line as proof of the country in order to perform warranty service. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to a POLARIS Servicing...
... warranty coverage will be sure to perform the warranty repair. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that sells the same line as proof of the country in order to perform warranty service. WARRANTY How To Obtain Warranty Service If your vehicle requires warranty service, you must take your product to a POLARIS Servicing...
Owners Manual
Page 145
...; Exhaust gas recirculation systems The following parts are also considered emission-related components for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as a whole. Repairing or replacing other paid warranty extension. POLARIS warrants that would cause it covers components of the vehicle owner. This EPA emissions warranty period is extended for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle...
...; Exhaust gas recirculation systems The following parts are also considered emission-related components for off road vehicles 100cc or greater emissions-certified vehicles starts on the vehicle as a whole. Repairing or replacing other paid warranty extension. POLARIS warrants that would cause it covers components of the vehicle owner. This EPA emissions warranty period is extended for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle...
Owners Manual
Page 151
... Engine Access Panel ...31 Engine Break-In ...47-48 Engine Fogging...126 Engine Oil ...86-89 Engine Starting ...51 Engine Stopping ...51 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...46 Etiquette, Trail Riding ...52 Exhaust Cleaning ...105 Exhaust Emission Control System . . 78 Exhaust System Warning ...105 Eye Protection...9 F Fouled Plugs ...95 Freeplay, Steering Wheel ...118 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...125 Fuel Tank Filler Cap ...31 Fuse/Relay Center...96 G Gap, Spark Plug ...94 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities...
... Engine Access Panel ...31 Engine Break-In ...47-48 Engine Fogging...126 Engine Oil ...86-89 Engine Starting ...51 Engine Stopping ...51 EPS ...27 Equipment Modifications ...24 Error Codes, Engine ...46 Etiquette, Trail Riding ...52 Exhaust Cleaning ...105 Exhaust Emission Control System . . 78 Exhaust System Warning ...105 Eye Protection...9 F Fouled Plugs ...95 Freeplay, Steering Wheel ...118 Fuel Cap ...31 Fuel Safety ...22 Fuel Stabilizer ...125 Fuel Tank Filler Cap ...31 Fuse/Relay Center...96 G Gap, Spark Plug ...94 Gasoline Handling ...22 Gear Selector ...34 Gearcase Capacities...
Owners Manual
Page 153
... Shifting Gears ...34 Shock Compression (RZR S/XC/4) 112 Shock Loading the Winch...76 Signal Words...4 Spark Arrester Warning ...105 Spark Arrestor Cleaning ...105 Spark Plugs ...94-95 Specifications, Gearcase ...94 Speedometer ...38 Spring Preload (RZR 900) ...109 Spring Preload (RZR S/XC/4) 110-111 Stabilizing the Fuel ...125 Starting the Engine ...51 Steering Wheel Adjustment ...28 Steering Wheel Inspection ...118 Stopping the Engine ...51 Storage ...123-127 Storage, Battery ...120 Storage, Covers ...126 Storage, Removal ...127 Suspension Settings (RZR 900) ...109 Suspension...
... Shifting Gears ...34 Shock Compression (RZR S/XC/4) 112 Shock Loading the Winch...76 Signal Words...4 Spark Arrester Warning ...105 Spark Arrestor Cleaning ...105 Spark Plugs ...94-95 Specifications, Gearcase ...94 Speedometer ...38 Spring Preload (RZR 900) ...109 Spring Preload (RZR S/XC/4) 110-111 Stabilizing the Fuel ...125 Starting the Engine ...51 Steering Wheel Adjustment ...28 Steering Wheel Inspection ...118 Stopping the Engine ...51 Storage ...123-127 Storage, Battery ...120 Storage, Covers ...126 Storage, Removal ...127 Suspension Settings (RZR 900) ...109 Suspension...