Owners Manual
Page 4
... may result between the actual vehicle and the information presented in U.S.A. 2015 600 IQ Racer Owner's Manual P/N 9925062 2 No liability can be accepted for this publication is expressly prohibited. Other languages are provided as translations of POLARIS Industries Inc. Depictions and/or procedures in part, is based on the latest product information at the time of the depictions and...
... may result between the actual vehicle and the information presented in U.S.A. 2015 600 IQ Racer Owner's Manual P/N 9925062 2 No liability can be accepted for this publication is expressly prohibited. Other languages are provided as translations of POLARIS Industries Inc. Depictions and/or procedures in part, is based on the latest product information at the time of the depictions and...
Owners Manual
Page 23
... illegible or comes off, contact your dealer. 7079297 Pressure Cap Warning This warning label is found on seat back. If any of the labels depicted in this guard removed. Clutch Cover Warning This warning label is found under the hood on the snowmobile. Never service clutches yourself -- see your POLARIS dealer to release cap. 13 PSI 7170063 No Passenger Warning Snowmobiles designed for a single rider only have been...
... illegible or comes off, contact your dealer. 7079297 Pressure Cap Warning This warning label is found on seat back. If any of the labels depicted in this guard removed. Clutch Cover Warning This warning label is found under the hood on the snowmobile. Never service clutches yourself -- see your POLARIS dealer to release cap. 13 PSI 7170063 No Passenger Warning Snowmobiles designed for a single rider only have been...
Owners Manual
Page 24
...-Off Switch, located on the top of braking ability. • Parking brake may relax when used for adult use of traction products. • Repeated stops from high speed may cause fading or sudden loss of the throttle control assembly, to stop the engine. See Owner's Manual for proper use only. Be seated and in insufficient time for a replacement. • This vehicle is capable of control. A passenger reduces...
...-Off Switch, located on the top of braking ability. • Parking brake may relax when used for adult use of traction products. • Repeated stops from high speed may cause fading or sudden loss of the throttle control assembly, to stop the engine. See Owner's Manual for proper use only. Be seated and in insufficient time for a replacement. • This vehicle is capable of control. A passenger reduces...
Owners Manual
Page 53
All POLARIS oils are compatible with obstructed fuel systems will result in serious and costly engine damage. See page 100 for your machine. NOTICE: Using fuels with a lower than recommended octane or operating with each other. Recommended Oil 600 IQ Racer VES RACE 2-Cycle Engine Oil Fuel Recommendations Always use the recommended fuels for the part numbers of POLARIS products. Serious chemical reactions can cause injection...
All POLARIS oils are compatible with obstructed fuel systems will result in serious and costly engine damage. See page 100 for your machine. NOTICE: Using fuels with a lower than recommended octane or operating with each other. Recommended Oil 600 IQ Racer VES RACE 2-Cycle Engine Oil Fuel Recommendations Always use the recommended fuels for the part numbers of POLARIS products. Serious chemical reactions can cause injection...
Owners Manual
Page 59
... operate the brake and steering when necessary. NOTICE: Towing a disabled snowmobile with the rear of the snowmobile or other objects, resulting in serious damage to the engine and drive system. Braking distances increase when towing loads. Towing For your safety, do not attempt to maintain control of the snowmobile. The track should be suspended approximately 4 inches (10 cm) off the ground. If...
... operate the brake and steering when necessary. NOTICE: Towing a disabled snowmobile with the rear of the snowmobile or other objects, resulting in serious damage to the engine and drive system. Braking distances increase when towing loads. Towing For your safety, do not attempt to maintain control of the snowmobile. The track should be suspended approximately 4 inches (10 cm) off the ground. If...
Owners Manual
Page 60
... Service Manual, which is available to your snowmobile to operate on your owner's manual. You are responsible for engine tune-ups are required by U.S. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Specifications and adjustments for ensuring that may be engaged during engine tune-ups. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control...
... Service Manual, which is available to your snowmobile to operate on your owner's manual. You are responsible for engine tune-ups are required by U.S. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Specifications and adjustments for ensuring that may be engaged during engine tune-ups. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain, replace, or repair the emission control...
Owners Manual
Page 79
... needed for vertical aim using the following procedure. 1. Observe the headlight aim. MAINTENANCE Lights Headlight Adjustment The headlight may be included on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to high beam. 4. Measure the distance from a wall. 2. Start the engine and turn the headlight switch to the center of the headlight beam should be aimed 2 inches (5.1 cm) below the headlamp...
... needed for vertical aim using the following procedure. 1. Observe the headlight aim. MAINTENANCE Lights Headlight Adjustment The headlight may be included on a level surface with the headlight approximately 25 feet (7.6 m) from the floor to high beam. 4. Measure the distance from a wall. 2. Start the engine and turn the headlight switch to the center of the headlight beam should be aimed 2 inches (5.1 cm) below the headlamp...
Owners Manual
Page 80
... housing. 5. Pinch the ends of the lamp. Lift spring carefully around 1 wire harness (2) and flip to the bulb (3), withdraw bulb from harness. 78 If fingers do touch the bulb, clean it releases from the headlight assembly. 2 2. Remove the plenum covering from the spring retainer. 3. MAINTENANCE Lights Do not touch a halogen bulb with an alcohol-moistened towel. Headlight Bulb Removal 1. Oil from skin leaves a residue, causing a hot spot that will...
... housing. 5. Pinch the ends of the lamp. Lift spring carefully around 1 wire harness (2) and flip to the bulb (3), withdraw bulb from harness. 78 If fingers do touch the bulb, clean it releases from the headlight assembly. 2 2. Remove the plenum covering from the spring retainer. 3. MAINTENANCE Lights Do not touch a halogen bulb with an alcohol-moistened towel. Headlight Bulb Removal 1. Oil from skin leaves a residue, causing a hot spot that will...
Owners Manual
Page 81
... remove it around the wire harness. 5. Reinstall the plenum covering on the headlight assembly. 6. Remove the screws securing the taillight lens. Remove the lens. 2. Taillight/Brake Light Replacement 1. Insert the bulb into the housing, placing it . 3. Install a new bulb. Push the bulb inward and turn it counterclockwise to secure it into the wire harness. 2. Connect the spring to the housing. 4. Verify headlight aim. MAINTENANCE Lights Headlight Bulb Installation 1. Carefully flip...
... remove it around the wire harness. 5. Reinstall the plenum covering on the headlight assembly. 6. Remove the screws securing the taillight lens. Remove the lens. 2. Taillight/Brake Light Replacement 1. Insert the bulb into the housing, placing it . 3. Install a new bulb. Push the bulb inward and turn it counterclockwise to secure it into the wire harness. 2. Connect the spring to the housing. 4. Verify headlight aim. MAINTENANCE Lights Headlight Bulb Installation 1. Carefully flip...
Owners Manual
Page 85
... while working the belt to the outer edge of the driven clutch sheaves. If required, separate the sheaves as outlined in the tool kit. 5. The belt cord line should be flush with, or slightly above, the outer circumference of the sheaves. 4. Lock the jam nut. .010"-.030" (.25-.75 mm) 83 MAINTENANCE Clutch System Drive Belt Installation 1. Close the clutch guard and...
... while working the belt to the outer edge of the driven clutch sheaves. If required, separate the sheaves as outlined in the tool kit. 5. The belt cord line should be flush with, or slightly above, the outer circumference of the sheaves. 4. Lock the jam nut. .010"-.030" (.25-.75 mm) 83 MAINTENANCE Clutch System Drive Belt Installation 1. Close the clutch guard and...
Owners Manual
Page 88
Turn the engine off the ground. 3. Lift the rear of the machine and safely support it off . 2. TRACK TENSION DATA CHART Suspension 600 IQ Racer Slack Measurement 1/2-1 inch (1.25-2.54 cm) Weight 10 lbs. (4.54 kg) Measurement Location 16 inches (40 cm) ahead of the rear idler wheel. 4. Place the recommended weight or downward pressure on the track at the point where the weight is hanging...
Turn the engine off the ground. 3. Lift the rear of the machine and safely support it off . 2. TRACK TENSION DATA CHART Suspension 600 IQ Racer Slack Measurement 1/2-1 inch (1.25-2.54 cm) Weight 10 lbs. (4.54 kg) Measurement Location 16 inches (40 cm) ahead of the rear idler wheel. 4. Place the recommended weight or downward pressure on the track at the point where the weight is hanging...
Owners Manual
Page 97
... spark plug(s). 4. Transfer unused fuel from the fuel tank to two minutes and perform steps 3-5 on remaining cylinders. 7. Wait one to an approved fuel container using a siphon pump. Replace the spark plugs and lower the machine to drain the fuel system. On twin cylinder models, the opposite piston will be up. 5. MAINTENANCE Extended Storage Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates the need to the floor...
... spark plug(s). 4. Transfer unused fuel from the fuel tank to two minutes and perform steps 3-5 on remaining cylinders. 7. Wait one to an approved fuel container using a siphon pump. Replace the spark plugs and lower the machine to drain the fuel system. On twin cylinder models, the opposite piston will be up. 5. MAINTENANCE Extended Storage Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates the need to the floor...
Owners Manual
Page 100
SPECIFICATIONS 600 IQ Racer Capacities and Dimensions Body Style IQ Rider Capacity 1 Rider Coolant Capacity 5.7 qts. (5.4 l) Fuel Capacity 4 gal. (15.1 l) Oil Capacity N/A Chaincase Oil Capacity 11 oz. (325.3 ml) Gearcase Oil Capacity N/A Length 117 in. (297 cm) Designed Width 43.1 in. (109 cm) Height 47 in. (119 cm) Brake Type Hayes Phantom Drive Clutch Center Distance 10.625 in. (27 cm) Drive Belt P/N 3211114 Clutch Type P-85 Reverse Transmission N/A Engine and Cooling Engine S4954-6044-OI6J Displacement 599 cc Cylinders 2 Bore x Stroke (mm) 73...
SPECIFICATIONS 600 IQ Racer Capacities and Dimensions Body Style IQ Rider Capacity 1 Rider Coolant Capacity 5.7 qts. (5.4 l) Fuel Capacity 4 gal. (15.1 l) Oil Capacity N/A Chaincase Oil Capacity 11 oz. (325.3 ml) Gearcase Oil Capacity N/A Length 117 in. (297 cm) Designed Width 43.1 in. (109 cm) Height 47 in. (119 cm) Brake Type Hayes Phantom Drive Clutch Center Distance 10.625 in. (27 cm) Drive Belt P/N 3211114 Clutch Type P-85 Reverse Transmission N/A Engine and Cooling Engine S4954-6044-OI6J Displacement 599 cc Cylinders 2 Bore x Stroke (mm) 73...
Owners Manual
Page 101
... -7 -9 to +2 -1 to +10 +7 to the use of U.S.A. SPECIFICATIONS 600 IQ Racer Carburetor Jetting *Shaded cells indicate factory settings. federal regulation 40 CFR 1051.115(d)(3) and is an acceptable alternative to +18 -31 520 500 490 480 460 450 430 55 55 55...carburetor jetting chart above is consistent with the provisions of tamper-resistant features. 600 IQ Racer Clutching Chart ALTITUDE Meters (Feet) Drive Clutch Shift Weight Drive Clutch Spring Driven Clutch Spring Driven Helix Chaincase Gearing/ Pitch *Shaded cells indicate factory settings. 0-900 (0-2000) 10-58 (1321588) Almond/Red (...
... -7 -9 to +2 -1 to +10 +7 to the use of U.S.A. SPECIFICATIONS 600 IQ Racer Carburetor Jetting *Shaded cells indicate factory settings. federal regulation 40 CFR 1051.115(d)(3) and is an acceptable alternative to +18 -31 520 500 490 480 460 450 430 55 55 55...carburetor jetting chart above is consistent with the provisions of tamper-resistant features. 600 IQ Racer Clutching Chart ALTITUDE Meters (Feet) Drive Clutch Shift Weight Drive Clutch Spring Driven Clutch Spring Driven Helix Chaincase Gearing/ Pitch *Shaded cells indicate factory settings. 0-900 (0-2000) 10-58 (1321588) Almond/Red (...
Owners Manual
Page 111
...: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 109 improper engine timing; improper component alignment, tension, adjustment or altitude compensation; modified components; repairs made after the warranty period expires or...
...: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Sealants Coolant Fuel Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Spark Plugs Lubricants Filters 109 improper engine timing; improper component alignment, tension, adjustment or altitude compensation; modified components; repairs made after the warranty period expires or...
Owners Manual
Page 113
... safety information and notices regarding your warranty coverage. If you move . You may also be authorized to perform the warranty repair. WARRANTY How to Obtain Warranty Service If your new country. You may be required to present documentation of the country in which the product was purchased, you should warranty register your product at a local POLARIS dealer in your vehicle requires warranty service...
... safety information and notices regarding your warranty coverage. If you move . You may also be authorized to perform the warranty repair. WARRANTY How to Obtain Warranty Service If your new country. You may be required to present documentation of the country in which the product was purchased, you should warranty register your product at a local POLARIS dealer in your vehicle requires warranty service...
Owners Manual
Page 115
... continues for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner. POLARIS Industries Inc. For exhaust emissions, emission-related components include any engine parts related to meet these regulations. WARRANTY U.S.A. Repairing or replacing other components not covered by this emissions-certified vehicle is designed, built and equipped so it covers components of systems if their only purpose is...
... continues for a period of 200 hours of engine operation; 4,000 kilometers (2,485 miles) of the vehicle owner. POLARIS Industries Inc. For exhaust emissions, emission-related components include any engine parts related to meet these regulations. WARRANTY U.S.A. Repairing or replacing other components not covered by this emissions-certified vehicle is designed, built and equipped so it covers components of systems if their only purpose is...
Owners Manual
Page 120
..., Flushing ...71 Customer Service...107 E Electrical Connections ...96 Emissions Limited Warranty. . 113-114 Engine Break-In ...50-52 Engine Protection ...94-95 Engine Safety ...10 Engine Starting ...53 Engine Stop Switch ...54 Environment ...6 Exhaust System ...73 Exhaust System (VES) ...68 F Front Rear Scissor Stop...37 Front Springs...31 Front Suspension Adjustments . . 27-31 Fuel Filter ...69 Fuel Lines ...69 Fuel Premix ...51 Fuel Pump ...68 Fuel Recommendations ...51 Fuel Safety ...49 Fuel System Deicers ...52 118
..., Flushing ...71 Customer Service...107 E Electrical Connections ...96 Emissions Limited Warranty. . 113-114 Engine Break-In ...50-52 Engine Protection ...94-95 Engine Safety ...10 Engine Starting ...53 Engine Stop Switch ...54 Environment ...6 Exhaust System ...73 Exhaust System (VES) ...68 F Front Rear Scissor Stop...37 Front Springs...31 Front Suspension Adjustments . . 27-31 Fuel Filter ...69 Fuel Lines ...69 Fuel Premix ...51 Fuel Pump ...68 Fuel Recommendations ...51 Fuel Safety ...49 Fuel System Deicers ...52 118
Owners Manual
Page 121
... P Parking Brake Lever Lock ...Passenger Warnings ...Preload, IFS Shock Spring ...Pre-Ride Checklist ...Pre-Ride Suspension Inspection...Pressure Cap Warning ...45 21 28 42 92 21 I Ice and Snow Build-up ...IFS...IFS Adjustment Options ...IFS Components ...Inadequate Snow Conditions ...Intake Filters ...Intake Silencer ... R Rail Slide Wear ...91 Rear Rear Scissor Stop ...37 Rear Suspension Adjustments . . 32-38 Rebound Damping IFS ...31 Rear Track Suspension...36 Recoil Rope ...47 Recommended Maintenance ...9 Registration, Warranty...
... P Parking Brake Lever Lock ...Passenger Warnings ...Preload, IFS Shock Spring ...Pre-Ride Checklist ...Pre-Ride Suspension Inspection...Pressure Cap Warning ...45 21 28 42 92 21 I Ice and Snow Build-up ...IFS...IFS Adjustment Options ...IFS Components ...Inadequate Snow Conditions ...Intake Filters ...Intake Silencer ... R Rail Slide Wear ...91 Rear Rear Scissor Stop ...37 Rear Suspension Adjustments . . 32-38 Rebound Damping IFS ...31 Rear Track Suspension...36 Recoil Rope ...47 Recommended Maintenance ...9 Registration, Warranty...
Owners Manual
Page 122
.../Thumbwarmer Switch . . 24 Headlight Dimmer Switch ...24 Ignition System Switch ...24 T Track Safety ...10 Track Tension ...32, 86-87 Track Warm-Up ...55 Track Warning ...21 Traction Products ...40-41 Transporting the Snowmobile ...97 Troubleshooting, Drive Belt ...106 Troubleshooting, Engine ...101-103 Troubleshooting, Suspension . 104-105 Tune-Up ...84 V Variable Exhaust System ...68 Vehicle Identification Numbers ...5 W Weight Transfer ...38 Windchill...20 T Taillight/Brake Light Replacement . 79 Tether Switch...48 Throttle Cable ...64 Throttle...
.../Thumbwarmer Switch . . 24 Headlight Dimmer Switch ...24 Ignition System Switch ...24 T Track Safety ...10 Track Tension ...32, 86-87 Track Warm-Up ...55 Track Warning ...21 Traction Products ...40-41 Transporting the Snowmobile ...97 Troubleshooting, Drive Belt ...106 Troubleshooting, Engine ...101-103 Troubleshooting, Suspension . 104-105 Tune-Up ...84 V Variable Exhaust System ...68 Vehicle Identification Numbers ...5 W Weight Transfer ...38 Windchill...20 T Taillight/Brake Light Replacement . 79 Tether Switch...48 Throttle Cable ...64 Throttle...