Owners Manual
Page 10
This vehicle handles differently than other vehicles. Be familiar with the vehicle. • This vehicle is not a toy and can result in this manual can be followed when owning and operating a battery-powered vehicle. NEVER operate this vehicle if you fail to operate this vehicle unless the guest has read this manual and all safety warnings, precautions and operating procedures before operating the vehicle. A collision or...
This vehicle handles differently than other vehicles. Be familiar with the vehicle. • This vehicle is not a toy and can result in this manual can be followed when owning and operating a battery-powered vehicle. NEVER operate this vehicle if you fail to operate this vehicle unless the guest has read this manual and all safety warnings, precautions and operating procedures before operating the vehicle. A collision or...
Owners Manual
Page 25
SAFETY Operator Safety Gross Vehicle Weight Rating (GVWR) When determining the weight you will be adding to your vehicle, and to ensure you do not exceed the maximum payload capacity, include the following: • operator body weight • passenger body weight • weight of all occupants' apparel and items in or on apparel • weight of any options or accessories and their contents • weight of any additional cargo on the vehicle 23
SAFETY Operator Safety Gross Vehicle Weight Rating (GVWR) When determining the weight you will be adding to your vehicle, and to ensure you do not exceed the maximum payload capacity, include the following: • operator body weight • passenger body weight • weight of all occupants' apparel and items in or on apparel • weight of any options or accessories and their contents • weight of any additional cargo on the vehicle 23
Owners Manual
Page 33
... the water in flooded type batteries, never attempt to perform service on the electric drive system, including the battery pack, unless you are properly trained to work in or near the battery compartment or on electrical systems. WARNING! FOR MORE INFORMATION ABOUT SAFETY PLEASE CONTACT GEM CUSTOMER SERVICE. The voltage in the maintenance portion of the vehicle while charging the batteries. Always turn off the main disconnect switch before working...
... the water in flooded type batteries, never attempt to perform service on the electric drive system, including the battery pack, unless you are properly trained to work in or near the battery compartment or on electrical systems. WARNING! FOR MORE INFORMATION ABOUT SAFETY PLEASE CONTACT GEM CUSTOMER SERVICE. The voltage in the maintenance portion of the vehicle while charging the batteries. Always turn off the main disconnect switch before working...
Owners Manual
Page 35
Electrical Components Electrical wiring, circuit boards and components are located under and behind the upper and lower console. Do not spray water directly into the upper or lower console. HIGH OFF LOW Optional Accessory Switches Electrical Access Panel (Fuses/Main Disconnect Switch) 33 FEATURES AND CONTROLS Console Headlight Switch Press the top of the switch to turn the headlights off. Handle liquids with care. Press the bottom of the switch to turn the headlights to low beam...
Electrical Components Electrical wiring, circuit boards and components are located under and behind the upper and lower console. Do not spray water directly into the upper or lower console. HIGH OFF LOW Optional Accessory Switches Electrical Access Panel (Fuses/Main Disconnect Switch) 33 FEATURES AND CONTROLS Console Headlight Switch Press the top of the switch to turn the headlights off. Handle liquids with care. Press the bottom of the switch to turn the headlights to low beam...
Owners Manual
Page 69
... the motor. Never use the chassis or body as a ground connection. • Make sure vent caps are grounded directly to the negative (-) post on any other electrical component of the vehicle while charging the batteries. FEATURES AND CONTROLS Batteries Battery Handling Precautions WARNING! HIGH BATTERY VOLTAGE IS ALWAYS PRESENT. Always connect any electrical components. See page 52. Always turn off the main disconnect switch before servicing or unplugging any powered accessory...
... the motor. Never use the chassis or body as a ground connection. • Make sure vent caps are grounded directly to the negative (-) post on any other electrical component of the vehicle while charging the batteries. FEATURES AND CONTROLS Batteries Battery Handling Precautions WARNING! HIGH BATTERY VOLTAGE IS ALWAYS PRESENT. Always connect any electrical components. See page 52. Always turn off the main disconnect switch before servicing or unplugging any powered accessory...
Owners Manual
Page 81
Rotate the release handle to make sure the latches are secure. Always lock the release handle with the ignition key after changing accessory backs. 79 Make sure you hear two clicks, one for each latch engagement. CAUTION! Install the desired accessory back onto the mounting brackets. Keep the rear latch in a locked position when operating or transporting the vehicle. Test to release the dual latches. Secure the safety strap. Push the...
Rotate the release handle to make sure the latches are secure. Always lock the release handle with the ignition key after changing accessory backs. 79 Make sure you hear two clicks, one for each latch engagement. CAUTION! Install the desired accessory back onto the mounting brackets. Keep the rear latch in a locked position when operating or transporting the vehicle. Test to release the dual latches. Secure the safety strap. Push the...
Owners Manual
Page 103
MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation. 1. If there is excessive freeplay or strange noises, or the steering feels rough or "catchy," have the steering system inspected by your authorized GEM dealer. 101 There should be 0.8-1.0 inch (20-25 mm) of freeplay at the outer rim of the steering wheel. 3. Lightly turn the steering wheel left and right. Position the vehicle on a level surface. 2.
MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation. 1. If there is excessive freeplay or strange noises, or the steering feels rough or "catchy," have the steering system inspected by your authorized GEM dealer. 101 There should be 0.8-1.0 inch (20-25 mm) of freeplay at the outer rim of the steering wheel. 3. Lightly turn the steering wheel left and right. Position the vehicle on a level surface. 2.
Owners Manual
Page 108
If you need access to support the vehicle on a dry, firm, level surface. 2. Frame viewed from bottom 1. Never place any part of the vehicle, use automotive jack stands to the bottom of your authorized GEM dealer for service. Turn the key off. Set the park brake. 3. Jack Points 106 A falling vehicle can cause serious injury or death. Position the vehicle on a firm, level surface, or see your body under an elevated vehicle. MAINTENANCE Tires Wheel Removal WARNING!
If you need access to support the vehicle on a dry, firm, level surface. 2. Frame viewed from bottom 1. Never place any part of the vehicle, use automotive jack stands to the bottom of your authorized GEM dealer for service. Turn the key off. Set the park brake. 3. Jack Points 106 A falling vehicle can cause serious injury or death. Position the vehicle on a firm, level surface, or see your body under an elevated vehicle. MAINTENANCE Tires Wheel Removal WARNING!
Owners Manual
Page 109
... or floor panel support and the main frame rail are welded. Block both the front and rear of the tire that is being changed, block the left rear wheel. 5. For example, if the right front tire is located diagonally opposite the jacking position. Jack the vehicle only from the side of the front crossmember. Alternative locations include the rear frame rail and the center...
... or floor panel support and the main frame rail are welded. Block both the front and rear of the tire that is being changed, block the left rear wheel. 5. For example, if the right front tire is located diagonally opposite the jacking position. Jack the vehicle only from the side of the front crossmember. Alternative locations include the rear frame rail and the center...
Owners Manual
Page 110
Set the park brake. 2. See page 105. 108 Place the wheel in serious injury or death. Attach the wheel nuts and finger tighten. 4. Carefully lower the vehicle to specification. Do not service axle nuts that all nuts are torqued to the ground. 5. See your authorized GEM dealer for service. 1. Always ensure that have a cotter pin installed. Be sure the valve stem is toward forward...
Set the park brake. 2. See page 105. 108 Place the wheel in serious injury or death. Attach the wheel nuts and finger tighten. 4. Carefully lower the vehicle to specification. Do not service axle nuts that all nuts are torqued to the ground. 5. See your authorized GEM dealer for service. 1. Always ensure that have a cotter pin installed. Be sure the valve stem is toward forward...
Owners Manual
Page 111
... headlights, an expired front turn signal fails to work properly, the entire assembly must be replaced. Apply dielectric grease to the socket before installing the new lamp. Apply dielectric grease to the socket before installing the new lamp. 109 Oil from your vehicle is equipped with bare fingers. See your authorized GEM dealer for best visibility. MAINTENANCE Lights Poor lighting can be replaced...
... headlights, an expired front turn signal fails to work properly, the entire assembly must be replaced. Apply dielectric grease to the socket before installing the new lamp. Apply dielectric grease to the socket before installing the new lamp. 109 Oil from your vehicle is equipped with bare fingers. See your authorized GEM dealer for best visibility. MAINTENANCE Lights Poor lighting can be replaced...
Owners Manual
Page 112
Test the light for proper operation. 110 Brake Lights 1. Apply dielectric grease to the socket before installing the new lamp. 4. Test the light for proper operation. Apply dielectric grease to the socket before installing the new lamp. 4. Remove the expired lamp. 3. Remove the rear turn signal lens. 2. MAINTENANCE Lights Rear Turn Signal Light Replacement 1. Remove the expired lamp. 3. Remove the brake light lens. 2.
Test the light for proper operation. 110 Brake Lights 1. Apply dielectric grease to the socket before installing the new lamp. 4. Test the light for proper operation. Apply dielectric grease to the socket before installing the new lamp. 4. Remove the expired lamp. 3. Remove the rear turn signal lens. 2. MAINTENANCE Lights Rear Turn Signal Light Replacement 1. Remove the expired lamp. 3. Remove the brake light lens. 2.
Owners Manual
Page 113
Mark 8" (20 cm) X 25 ft. (7.6 m) 111 Measure the distance from a wall. 2. MAINTENANCE Lights Headlight Beam Adjustment 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to the center of the headlight and make a mark on the wall at the same height.
Mark 8" (20 cm) X 25 ft. (7.6 m) 111 Measure the distance from a wall. 2. MAINTENANCE Lights Headlight Beam Adjustment 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to the center of the headlight and make a mark on the wall at the same height.
Owners Manual
Page 114
The most intense part of a rider on the wall. 5. Apply the brakes. Tip: Include the weight of the headlight beam should be aimed 8" (20 cm) below the mark placed on the seat while performing the following step. 4. Turn the key on. Turn the headlights to high beam. If a headlight needs adjustment, access the adjustment screw under the hood or through the wheel well. 6. Observe the headlight aim. Loosen the screw, adjust the headlight, and tighten the screw. 7. Repeat steps 4-6 until the lamp is properly adjusted. 112 MAINTENANCE Lights Headlight Beam Adjustment 3.
The most intense part of a rider on the wall. 5. Apply the brakes. Tip: Include the weight of the headlight beam should be aimed 8" (20 cm) below the mark placed on the seat while performing the following step. 4. Turn the key on. Turn the headlights to high beam. If a headlight needs adjustment, access the adjustment screw under the hood or through the wheel well. 6. Observe the headlight aim. Loosen the screw, adjust the headlight, and tighten the screw. 7. Repeat steps 4-6 until the lamp is properly adjusted. 112 MAINTENANCE Lights Headlight Beam Adjustment 3.
Owners Manual
Page 118
MAINTENANCE Batteries Battery Locations Standard 12-Volt Battery Configurations Model GEM e2 GEM e4 GEM e6® GEM eS GEM e4 (short-bed option) GEM eL Quantity 6 6 6 6 6 6 Locations 4 under bench seat, 2 in rear spat 4 under bench seat, 2 in rear spat 3 under bench seat, 3 in rear spat 4 under bench seat, 2 in rear bed 4 under bench seat, 2 in rear bed 3 under bench seat, 3 in rear bed Optional 8-Volt Battery Configurations Model GEM e6® GEM eL XD Quantity 9 9 Locations 3 under rear bench seat, 3 under middle seat, 3 in rear spat or bed 6 under bench seat, 3 in rear bed 116
MAINTENANCE Batteries Battery Locations Standard 12-Volt Battery Configurations Model GEM e2 GEM e4 GEM e6® GEM eS GEM e4 (short-bed option) GEM eL Quantity 6 6 6 6 6 6 Locations 4 under bench seat, 2 in rear spat 4 under bench seat, 2 in rear spat 3 under bench seat, 3 in rear spat 4 under bench seat, 2 in rear bed 4 under bench seat, 2 in rear bed 3 under bench seat, 3 in rear bed Optional 8-Volt Battery Configurations Model GEM e6® GEM eL XD Quantity 9 9 Locations 3 under rear bench seat, 3 under middle seat, 3 in rear spat or bed 6 under bench seat, 3 in rear bed 116
Owners Manual
Page 138
SPECIFICATIONS GEM e2 Suspension Front suspension Rear suspension Tires Tire pressure Gauge Auxiliary power Seat belts Direction switch Headlights Taillights/brake lights Horn / Turn Signals Hazard Signals Mirrors Independent wishbone w/coil over shock Solid rear axle w/coil over shock Street rated 12-inch 165/70R-12 (Options: 12-inch aluminum turf, 14-inch aluminum) 12-inch: 38 psi (262 kPa) / 14-inch: 36 psi (248 kPa) GEM e4 GEM eS Features LCD Display 12-volt accessory outlet Automotive-style 3-point seat belts High/Low/Reverse Hi...
SPECIFICATIONS GEM e2 Suspension Front suspension Rear suspension Tires Tire pressure Gauge Auxiliary power Seat belts Direction switch Headlights Taillights/brake lights Horn / Turn Signals Hazard Signals Mirrors Independent wishbone w/coil over shock Solid rear axle w/coil over shock Street rated 12-inch 165/70R-12 (Options: 12-inch aluminum turf, 14-inch aluminum) 12-inch: 38 psi (262 kPa) / 14-inch: 36 psi (248 kPa) GEM e4 GEM eS Features LCD Display 12-volt accessory outlet Automotive-style 3-point seat belts High/Low/Reverse Hi...
Owners Manual
Page 141
SPECIFICATIONS GEM eL Front suspension Rear suspension Tires Tire pressure Gauge Auxiliary power Seat belts Direction switch Headlights Taillights/brake lights Horn / Turn Signals Hazard Signals Mirrors GEM eL XD Suspension Independent wishbone w/coil over shock Solid rear axle w/coil over shock GEM e6® Street rated 12-inch 165/70R-12 (Options: 12-inch aluminum turf, 14-inch aluminum) 12-inch: 46 psi (317 kPa) / 14-inch: 36 psi (248 kPa) Features LCD Display 12-volt accessory outlet Automotive-style 3-point seat belts High/Low...
SPECIFICATIONS GEM eL Front suspension Rear suspension Tires Tire pressure Gauge Auxiliary power Seat belts Direction switch Headlights Taillights/brake lights Horn / Turn Signals Hazard Signals Mirrors GEM eL XD Suspension Independent wishbone w/coil over shock Solid rear axle w/coil over shock GEM e6® Street rated 12-inch 165/70R-12 (Options: 12-inch aluminum turf, 14-inch aluminum) 12-inch: 46 psi (317 kPa) / 14-inch: 36 psi (248 kPa) Features LCD Display 12-volt accessory outlet Automotive-style 3-point seat belts High/Low...
Owners Manual
Page 148
... product was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from any GEM Servicing Dealer to an authorized GEM dealer. You must be authorized to a GEM Servicing Dealer. When requesting warranty service you move or are traveling temporarily outside the country where your product was purchased, you should take it to perform the warranty repair. 146 POLARIS suggests that sells...
... product was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from any GEM Servicing Dealer to an authorized GEM dealer. You must be authorized to a GEM Servicing Dealer. When requesting warranty service you move or are traveling temporarily outside the country where your product was purchased, you should take it to perform the warranty repair. 146 POLARIS suggests that sells...
Owners Manual
Page 155
... Monthly Maintenance ...118-123 On-Board Charger ...60 Performance Tips...59 Replacement ...124 C Cargo Carrier, Enclosed...82 Cleaning Exterior ...130 Interior ...129 Seats ...129 Windshield and Sunroof ...128 Cleaning and Storage ...128-133 Console...32-53 Customer Service ...5, 149 E Electrical Components ...33 E-Meter ...38-39 Equipment Modifications ...24 F Fan/Heater/Defogger...84 Fluid Levels During Storage ...131 Fluid, Battery...119-121 Fluid, Brake...98-99 Fuse Recommendations ...103 Fuse Replacement...
... Monthly Maintenance ...118-123 On-Board Charger ...60 Performance Tips...59 Replacement ...124 C Cargo Carrier, Enclosed...82 Cleaning Exterior ...130 Interior ...129 Seats ...129 Windshield and Sunroof ...128 Cleaning and Storage ...128-133 Console...32-53 Customer Service ...5, 149 E Electrical Components ...33 E-Meter ...38-39 Equipment Modifications ...24 F Fan/Heater/Defogger...84 Fluid Levels During Storage ...131 Fluid, Battery...119-121 Fluid, Brake...98-99 Fuse Recommendations ...103 Fuse Replacement...
Owners Manual
Page 156
... Handle Package ...82 Gross Vehicle Weight Rating. . 22-23 L LCD Display Indicators...42-51 Lights ...109-112 Brake Lights...110 Dome Light ...68 Front Turn Signal ...109 Headlight Adjustment . . 111-112 Headlight Replacement ...109 Rear Turn Signal ...110 P Park Brake Lever ...56-57 Parking on an Incline ...93 Parking the Vehicle ...92 Periodic Maintenance Chart ...96-97 Pre-Ride Inspection ...86-87 H Hazard Signals ...53 Headlight Beam Adjustment 111-112 Headlight Replacement ...109 Headlight Switch ...33 Heater/Defogger/Fan ...84 Horn ...35 R Rear Accessory...
... Handle Package ...82 Gross Vehicle Weight Rating. . 22-23 L LCD Display Indicators...42-51 Lights ...109-112 Brake Lights...110 Dome Light ...68 Front Turn Signal ...109 Headlight Adjustment . . 111-112 Headlight Replacement ...109 Rear Turn Signal ...110 P Park Brake Lever ...56-57 Parking on an Incline ...93 Parking the Vehicle ...92 Periodic Maintenance Chart ...96-97 Pre-Ride Inspection ...86-87 H Hazard Signals ...53 Headlight Beam Adjustment 111-112 Headlight Replacement ...109 Headlight Switch ...33 Heater/Defogger/Fan ...84 Horn ...35 R Rear Accessory...