Owners Manual
Page 21
... around your vehicle. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. Drive defensively to avoid accidents. • Remove the key from the ignition when you 're new to provide protection under various conditions. The seat and suspension of your...
... around your vehicle. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression that could occur when the snowmobile impacts the ground. Drive defensively to avoid accidents. • Remove the key from the ignition when you 're new to provide protection under various conditions. The seat and suspension of your...
Owners Manual
Page 25
... the Auxiliary Shut-Off Switch, located on the top of high speeds. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is capable of the throttle control assembly, to stop the engine. Operation Reduce speed and use extreme Warning caution when operating in...
... the Auxiliary Shut-Off Switch, located on the top of high speeds. SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is capable of the throttle control assembly, to stop the engine. Operation Reduce speed and use extreme Warning caution when operating in...
Owners Manual
Page 27
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
Owners Manual
Page 46
... SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Shorted Load: The wires leading to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break...
... SPN 51 FMI 3 4 10 2 3 4 3 4 3 4 16 0 15 3 4 3 4 Vehicle Speed Sensor Intake Air Temperature Sensor Barometric Pressure Sensor Engine Temperature Sensor 84 105 108 110 Alternator Power Supply Potential (DC Chassis Voltage) Exhaust Temperature Sensor 167 173 44 Shorted Load: The wires leading to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break...
Owners Manual
Page 47
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 78
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 76 See page 74 for stopping the snowmobile in the event of an emergency.
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 76 See page 74 for stopping the snowmobile in the event of an emergency.
Owners Manual
Page 81
... key and cover the snowmobile. Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Only a stiff metal pole connecting the towed object and the tow hitch on the snowmobile should be used. Remove the drive belt before towing. 79 The track should be suspended approximately 4 inches (10 cm) off the ground. WARNING! Towing For your safety...
... key and cover the snowmobile. Objects towed with a rope have someone ride on the towed snowmobile to operate the brake and steering when necessary. Only a stiff metal pole connecting the towed object and the tow hitch on the snowmobile should be used. Remove the drive belt before towing. 79 The track should be suspended approximately 4 inches (10 cm) off the ground. WARNING! Towing For your safety...
Owners Manual
Page 82
... required by U.S. Specifications and adjustments for diagnostic service. Non-ionizing Radiation This vehicle emits some electromagnetic energy. People with an emission control information (ECI) label and a factory-installed emissions information hangtag. If your snowmobile is performed. Reverse (if equipped) must take your snowmobile to operate on gasoline with a check engine light and it comes on your owner's manual. Emission Control Maintenance Requirements Your...
... required by U.S. Specifications and adjustments for diagnostic service. Non-ionizing Radiation This vehicle emits some electromagnetic energy. People with an emission control information (ECI) label and a factory-installed emissions information hangtag. If your snowmobile is performed. Reverse (if equipped) must take your snowmobile to operate on gasoline with a check engine light and it comes on your owner's manual. Emission Control Maintenance Requirements Your...
Owners Manual
Page 101
... dielectric grease to operate properly, replace the entire taillight assembly. 99 MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Grasp the bulb housing and turn clockwise to remove the bulb. 3. If the light fails to the socket and install the new bulb. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves...
... dielectric grease to operate properly, replace the entire taillight assembly. 99 MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Headlight Lamp Replacement 1. Grasp the bulb housing and turn clockwise to remove the bulb. 3. If the light fails to the socket and install the new bulb. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Remove the wire harness connector from your skin leaves...
Owners Manual
Page 117
... electrical wire and connectors. Be sure wiring harness is transported: 1. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Whenever the snowmobile is vital to the prevention of rust and corrosion on the container, running the engine for a period of fuel. See your dealer. Always add Carbon Clean or a fuel conditioner/stabilizer to prevent loss. 115 Remove the ignition key...
... electrical wire and connectors. Be sure wiring harness is transported: 1. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Whenever the snowmobile is vital to the prevention of rust and corrosion on the container, running the engine for a period of fuel. See your dealer. Always add Carbon Clean or a fuel conditioner/stabilizer to prevent loss. 115 Remove the ignition key...
Owners Manual
Page 121
... spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to non-ethanol fuel at all times for spark. If engine still fails to the fuel system. • This indicates a major engine problem that must be added to start Probable Cause Solution Faulty ignition • Install new spark plug...
... spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to non-ethanol fuel at all times for spark. If engine still fails to the fuel system. • This indicates a major engine problem that must be added to start Probable Cause Solution Faulty ignition • Install new spark plug...
Owners Manual
Page 124
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 126
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
... trouble experienced 6. Length of time and conditions of all dealerships with POLARIS policies and procedures and will aid in recovery of stolen machines. 2. 3. Administration 1. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. POLARIS snowmobile owner reports theft. Dealer name 4. Your dealer is recovered. 126 B. POLARIS warranty will provide...
... trouble experienced 6. Length of time and conditions of all dealerships with POLARIS policies and procedures and will aid in recovery of stolen machines. 2. 3. Administration 1. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. POLARIS snowmobile owner reports theft. Dealer name 4. Your dealer is recovered. 126 B. POLARIS warranty will provide...
Owners Manual
Page 130
... to repair POLARIS snowmobiles. Mixing oil brands or using non-recommended oil may use of a POLARIS retail program, please contact any warranty issues. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This warranty gives you specific legal rights, and you selected any POLARIS Servicing Dealer to you may cause engine damage. We recommend the use any type of extended warranty coverage as part of POLARIS engine oil. 2.
... to repair POLARIS snowmobiles. Mixing oil brands or using non-recommended oil may use of a POLARIS retail program, please contact any warranty issues. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This warranty gives you specific legal rights, and you selected any POLARIS Servicing Dealer to you may cause engine damage. We recommend the use any type of extended warranty coverage as part of POLARIS engine oil. 2.
Owners Manual
Page 131
... of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to snow, water, dirt or other casualty not determined a defect of completing an effective repair. The following items are...
... of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to snow, water, dirt or other casualty not determined a defect of completing an effective repair. The following items are...
Owners Manual
Page 132
... your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from any questions. If you should consult an authorized dealer to perform the warranty repair. 130 You must be authorized to determine this vehicle's warranty or service bulletin coverage if you have received authorization for export. This policy does not apply to vehicles registered to Safety Bulletins...
... your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from any questions. If you should consult an authorized dealer to perform the warranty repair. 130 You must be authorized to determine this vehicle's warranty or service bulletin coverage if you have received authorization for export. This policy does not apply to vehicles registered to Safety Bulletins...
Owners Manual
Page 134
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
Owners Manual
Page 139
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 141
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...