Owners Manual
Page 5
.../or procedures in U.S.A. 2013 TRAIL BOSS 330/TRAIL BLAZER 330 International Owner's Manual P/N 9924152 2 Copyright 2012 POLARIS Sales Inc. Other languages are provided as translations of POLARIS Industries Inc. All information contained within , whether whole or in part, is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information...
.../or procedures in U.S.A. 2013 TRAIL BOSS 330/TRAIL BLAZER 330 International Owner's Manual P/N 9924152 2 Copyright 2012 POLARIS Sales Inc. Other languages are provided as translations of POLARIS Industries Inc. All information contained within , whether whole or in part, is based on the latest product information at the time of production components, some minor discrepancies may result between the actual vehicle and the information...
Owners Manual
Page 18
... accidental starting the engine. Always check with soap and water and change clothing. • Turn the fuel valve off with local authorities and residents to support the weight and moving force of water. Always remove the ignition key when the vehicle is sufficiently thick to confirm ice conditions and thickness over your vehicle. See page 26. Hot components can cause serious burns and fire. Cargo...
... accidental starting the engine. Always check with soap and water and change clothing. • Turn the fuel valve off with local authorities and residents to support the weight and moving force of water. Always remove the ignition key when the vehicle is sufficiently thick to confirm ice conditions and thickness over your vehicle. See page 26. Hot components can cause serious burns and fire. Cargo...
Owners Manual
Page 30
... of the vehicle, below the fender. Fuel Valve Fuel Filter The in-line fuel filter should be replaced by your dealer after every 100 hours of 87=(R+ M/2) octane. FEATURES AND CONTROLS Choke The choke assists in a well ventilated area. Use either leaded or unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. ON OFF 27 Choke Fuel Gauge Fuel Tank Cap Fuel Valve The fuel valve is...
... of the vehicle, below the fender. Fuel Valve Fuel Filter The in-line fuel filter should be replaced by your dealer after every 100 hours of 87=(R+ M/2) octane. FEATURES AND CONTROLS Choke The choke assists in a well ventilated area. Use either leaded or unleaded gasoline with ethanol content greater than 10 percent, such as E-85 fuel. ON OFF 27 Choke Fuel Gauge Fuel Tank Cap Fuel Valve The fuel valve is...
Owners Manual
Page 33
... gasoline. Perform regular checks on fluid levels, controls and areas outlined on your part will result in period for your new POLARIS vehicle is the first 20 hours of your vehicle more efficient performance and longer life for these components. Change both the oil and the filter at sustained idle. 5. See page 27. 2. Fill the fuel tank with vehicle operation and handling. 4. Add oil if necessary...
... gasoline. Perform regular checks on fluid levels, controls and areas outlined on your part will result in period for your new POLARIS vehicle is the first 20 hours of your vehicle more efficient performance and longer life for these components. Change both the oil and the filter at sustained idle. 5. See page 27. 2. Fill the fuel tank with vehicle operation and handling. 4. Add oil if necessary...
Owners Manual
Page 34
..., clean Drain deposits whenever visible Check operation, apply POLARIS dielectric grease when lamp is replaced Check operation, apply POLARIS dielectric grease when lamp is in safe operating condition. Item Hand brake Brake fluid Foot brake Front suspension Rear suspension Steering/steering lock Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Throttle Indicator lights/switches Engine stop switch Mirrors Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light/taillight Riding gear Remarks Ensure proper operation Ensure proper level Ensure...
..., clean Drain deposits whenever visible Check operation, apply POLARIS dielectric grease when lamp is replaced Check operation, apply POLARIS dielectric grease when lamp is in safe operating condition. Item Hand brake Brake fluid Foot brake Front suspension Rear suspension Steering/steering lock Tires Wheels/fasteners Frame nuts, bolts, fasteners Fuel and oil Throttle Indicator lights/switches Engine stop switch Mirrors Drive chain Air filter, pre-filter Air box sediment tube Headlamp Brake light/taillight Riding gear Remarks Ensure proper operation Ensure proper level Ensure...
Owners Manual
Page 48
... the rack sides. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle and creates a less stable operating condition. Always attach the tow load to maintain stable driving conditions. Carrying a load high on the rack raises the center of gravity of the vehicle. OPERATION Hauling Cargo Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability...
... the rack sides. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle and creates a less stable operating condition. Always attach the tow load to maintain stable driving conditions. Carrying a load high on the rack raises the center of gravity of the vehicle. OPERATION Hauling Cargo Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability...
Owners Manual
Page 53
... Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Drive chain Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Air box sediment tube Headlamp/tail lamp Ź Air filter, main E element Recoil housing (if applicable) Ź Brake pad wear D Daily Daily Daily Weekly Weekly Pre-Ride Miles (Km) Inspect; Have an authorized POLARIS dealer perform these operations more often for vehicles subjected to serious injury or death. replace...
... Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Drive chain Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Air box sediment tube Headlamp/tail lamp Ź Air filter, main E element Recoil housing (if applicable) Ź Brake pad wear D Daily Daily Daily Weekly Weekly Pre-Ride Miles (Km) Inspect; Have an authorized POLARIS dealer perform these operations more often for vehicles subjected to serious injury or death. replace...
Owners Manual
Page 54
... tank cap, lines, fuel valve, filter, pump, carburetor; clean; replace lines every two years Ź Perform these services. 51 replace as needed Break-in oil level check Lubricate all fittings, pivots, cables, etc. adjust; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Battery Ź Engine breather E filter (if equipped) Ź Engine oil change Ź Transmission oil Ź General lubrication Carburetor float bowl D Throttle Cable/ E Throttle Release Switch D Choke cable E E Carburetor air intake ducts/flange Drive belt...
... tank cap, lines, fuel valve, filter, pump, carburetor; clean; replace lines every two years Ź Perform these services. 51 replace as needed Break-in oil level check Lubricate all fittings, pivots, cables, etc. adjust; MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Battery Ź Engine breather E filter (if equipped) Ź Engine oil change Ź Transmission oil Ź General lubrication Carburetor float bowl D Throttle Cable/ E Throttle Release Switch D Choke cable E E Carburetor air intake ducts/flange Drive belt...
Owners Manual
Page 70
.... 2. Lower the vehicle to specification (page 68). Place the transmission in an accident or overturn. See your POLARIS dealer. 3. Loose nuts could result in gear. Place a suitable stand under the footrest frame to raise the wheel slightly off during operation, which could cause a tire to specification. 67 Wheel Installation 1. Always ensure that have a cotter pin installed. Lock the parking brake. 2. Remove the wheel nuts...
.... 2. Lower the vehicle to specification (page 68). Place the transmission in an accident or overturn. See your POLARIS dealer. 3. Loose nuts could result in gear. Place a suitable stand under the footrest frame to raise the wheel slightly off during operation, which could cause a tire to specification. 67 Wheel Installation 1. Always ensure that have a cotter pin installed. Lock the parking brake. 2. Remove the wheel nuts...
Owners Manual
Page 74
... temperatures below 4 degrees C. Idle Adjuster 71 Although this power cannot be regained, adjustments to the carburetor and drive system can be adjusted. 1. See your POLARIS dealer for more efficient operation. Start the engine and allow more information about jetting the vehicle for conditions in (clockwise) to lower RPM. Place the transmission in elevation. Optional jets and clutch components, available from zero...
... temperatures below 4 degrees C. Idle Adjuster 71 Although this power cannot be regained, adjustments to the carburetor and drive system can be adjusted. 1. See your POLARIS dealer for more efficient operation. Start the engine and allow more information about jetting the vehicle for conditions in (clockwise) to lower RPM. Place the transmission in elevation. Optional jets and clutch components, available from zero...
Owners Manual
Page 78
.... Start the engine. Use the following procedure to make a mark on the wall at the same height. Measure the distance from a wall. 2. Position the vehicle on the wall. Observe the headlight aim on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to the left or right. 75 Place the transmission in neutral. 3. Lock the parking brake. 4. Turn the headlight on...
.... Start the engine. Use the following procedure to make a mark on the wall at the same height. Measure the distance from a wall. 2. Position the vehicle on the wall. Observe the headlight aim on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to the left or right. 75 Place the transmission in neutral. 3. Lock the parking brake. 4. Turn the headlight on...
Owners Manual
Page 79
... firmly. Hold the plastic part of the headlight. 76 Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of control or an accident. Grasp the bulb housing and turn it counterclockwise to skin. MAINTENANCE Lights Poor lighting can cause burns to remove the bulb. 3. Hot components can result in loss of...
... firmly. Hold the plastic part of the headlight. 76 Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of control or an accident. Grasp the bulb housing and turn it counterclockwise to skin. MAINTENANCE Lights Poor lighting can cause burns to remove the bulb. 3. Hot components can result in loss of...
Owners Manual
Page 95
... paint and decals. The water may have entered the engine or exhaust system. Avoid directing the water stream at no charge. Polishing Tips • Avoid the use clean cloths and pads for a while to purchase a replacement. Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Electrical components/wiring • Radiator (if equipped) • Switches and controls • Transmission seals • Cab and body panels • Brakes...
... paint and decals. The water may have entered the engine or exhaust system. Avoid directing the water stream at no charge. Polishing Tips • Avoid the use clean cloths and pads for a while to purchase a replacement. Replacement safety labels are provided by POLARIS at the following items: • Wheel bearings • Electrical components/wiring • Radiator (if equipped) • Switches and controls • Transmission seals • Cab and body panels • Brakes...
Owners Manual
Page 98
... any time the fluid looks dark or contaminated) Fog the Engine 1. Reinstall the cap. 6. Turn the engine over several times using the electric start. See page 94. 2. Tip: Use a section of small hose and a small plastic squeeze bottle filled with POLARIS Carbon Clean. Treat the fuel system with the pre-measured amount of the spark plug cap. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Change fluids...
... any time the fluid looks dark or contaminated) Fog the Engine 1. Reinstall the cap. 6. Turn the engine over several times using the electric start. See page 94. 2. Tip: Use a section of small hose and a small plastic squeeze bottle filled with POLARIS Carbon Clean. Treat the fuel system with the pre-measured amount of the spark plug cap. MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Change fluids...
Owners Manual
Page 101
... ground speed Utility use low range (if equipped) more frequently. WARNING! position Belt slippage from a stopped control and vehicle overturn. Slippage from failure to 7 times. Warm the engine at low Use low range only (if equipped). Inspect clutch seals for one mile (1.6 km). PVT system Clutch malfunction See your dealer. See page 30. 98 Excessive throttle may cause loss of objects from water...
... ground speed Utility use low range (if equipped) more frequently. WARNING! position Belt slippage from a stopped control and vehicle overturn. Slippage from failure to 7 times. Warm the engine at low Use low range only (if equipped). Inspect clutch seals for one mile (1.6 km). PVT system Clutch malfunction See your dealer. See page 30. 98 Excessive throttle may cause loss of objects from water...
Owners Manual
Page 105
SPECIFICATIONS TRAIL BOSS 330 INTERNATIONAL Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Pilot Screw Ignition System Ignition Timing Idle RPM Spark Plug / Gap * ...
SPECIFICATIONS TRAIL BOSS 330 INTERNATIONAL Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Pilot Screw Ignition System Ignition Timing Idle RPM Spark Plug / Gap * ...
Owners Manual
Page 106
SPECIFICATIONS TRAIL BOSS 330 INTERNATIONAL Driving System Type Shift Type Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Final Drive Chain Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake, Parking Headlight Taillights Brake Light Battery Indicators Automatic PVT (POLARIS Variable Transmission) Side Lever (F/N/R) 3.05:1 2.68:1 3.64:1 520 O-Ring 23 x 8-12 (5 psi/34.5 kPa) 22 x 11-10 (5 psi/34.5 kPa) MacPherson strut with 8.2" (21 cm) travel Progressive rate with 10.5" (26.7 cm) travel CAM ...
SPECIFICATIONS TRAIL BOSS 330 INTERNATIONAL Driving System Type Shift Type Gear Reduction, Reverse Gear Reduction, Forward Drive Ratio, Final Drive Chain Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Front and Rear Brake, Auxiliary Brake, Parking Headlight Taillights Brake Light Battery Indicators Automatic PVT (POLARIS Variable Transmission) Side Lever (F/N/R) 3.05:1 2.68:1 3.64:1 520 O-Ring 23 x 8-12 (5 psi/34.5 kPa) 22 x 11-10 (5 psi/34.5 kPa) MacPherson strut with 8.2" (21 cm) travel Progressive rate with 10.5" (26.7 cm) travel CAM ...
Owners Manual
Page 107
SPECIFICATIONS TRAIL BLAZER 330 INTERNATIONAL Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity (Accessory) Rear Rack Capacity (Accessory) Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Pilot Screw Ignition System Ignition Timing ...
SPECIFICATIONS TRAIL BLAZER 330 INTERNATIONAL Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Front Rack Capacity (Accessory) Rear Rack Capacity (Accessory) Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle Jet Jet Needle Pilot Air Jet Pilot Screw Ignition System Ignition Timing ...
Owners Manual
Page 116
... Engine Fogging...95 Engine Idle RPM Adjustment...71 Engine Oil ...54-55 Engine Stop Switch...20 Equipment Modifications ...5, 7 Exhaust Emission Control System . . 48 Eye Protection...9 F Fluid, Brake ...58-59 Foot Brake ...24 Fuel Filter ...27 Fuel Safety ...15 Fuel Tank Cap...27 Fuel Valve...27 C Camber Adjustment ...65 Carburetor ...71 Carburetor Adjustment ...71 Cargo...45-47 Caster Adjustment...65 Choke ...27 Chrome Wheel Care ...93 Cleaning and Storage ...91-96 Clothing ...9 Clutching Chart, TRAIL BOSS ...103 Clutching Chart, TRAIL...
... Engine Fogging...95 Engine Idle RPM Adjustment...71 Engine Oil ...54-55 Engine Stop Switch...20 Equipment Modifications ...5, 7 Exhaust Emission Control System . . 48 Eye Protection...9 F Fluid, Brake ...58-59 Foot Brake ...24 Fuel Filter ...27 Fuel Safety ...15 Fuel Tank Cap...27 Fuel Valve...27 C Camber Adjustment ...65 Carburetor ...71 Carburetor Adjustment ...71 Cargo...45-47 Caster Adjustment...65 Choke ...27 Chrome Wheel Care ...93 Cleaning and Storage ...91-96 Clothing ...9 Clutching Chart, TRAIL BOSS ...103 Clutching Chart, TRAIL...
Owners Manual
Page 117
... ...16 Rack Warning, Front and Rear ...17 Reverse Override Warning ...19 Tire Pressure/Load Alert...18 Safety Training ...5 Severe Use ...49 Side Panel Removal...61 Sidehilling ...38 Signal Words ...4 Spark Arrestor ...81 Spark Arrestor Requirements ...48 Spark Plugs ...78-79 Spring Adjustments, Rear ...65 Starting the Engine ...32-33 Steering Assembly...65 Steering Lock...26 M Maintenance Chart...49-52 Mirrors ...22 Modifications...5, 7 N Noise Emission Control System ...48 O Oil, Engine...54-55 Oil, Transmission...56-57 Oil Change, Engine ...55 Oil Level, Engine...54 Oil Recommendations...
... ...16 Rack Warning, Front and Rear ...17 Reverse Override Warning ...19 Tire Pressure/Load Alert...18 Safety Training ...5 Severe Use ...49 Side Panel Removal...61 Sidehilling ...38 Signal Words ...4 Spark Arrestor ...81 Spark Arrestor Requirements ...48 Spark Plugs ...78-79 Spring Adjustments, Rear ...65 Starting the Engine ...32-33 Steering Assembly...65 Steering Lock...26 M Maintenance Chart...49-52 Mirrors ...22 Modifications...5, 7 N Noise Emission Control System ...48 O Oil, Engine...54-55 Oil, Transmission...56-57 Oil Change, Engine ...55 Oil Level, Engine...54 Oil Recommendations...