Owners Manual
Page 4
... control. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR OPERATOR AND PASSENGER. WARNING Improper vehicle use can cause severe injury or death. • Secure cab nets and keep hands and feet inside vehicle at all safety labels. NEVER USE WITH DRUGS OR ALCOHOL. Without first viewing safety video and quick start guide. With more than 15 degrees. avoid sharp turns or sudden braking...
... control. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR OPERATOR AND PASSENGER. WARNING Improper vehicle use can cause severe injury or death. • Secure cab nets and keep hands and feet inside vehicle at all safety labels. NEVER USE WITH DRUGS OR ALCOHOL. Without first viewing safety video and quick start guide. With more than 15 degrees. avoid sharp turns or sudden braking...
Owners Manual
Page 9
...(s). The operating conditions of the machinery during measurements • Environmental factors such as a passenger in this vehicle until the guest has completed the New Operator Driving Procedures. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual with the vehicle. • This vehicle is an ADULT VEHICLE ONLY. This vehicle handles differently than cars, trucks or other off-road vehicles. Your POLARIS vehicle is not...
...(s). The operating conditions of the machinery during measurements • Environmental factors such as a passenger in this vehicle until the guest has completed the New Operator Driving Procedures. INTRODUCTION WARNING Failure to heed the warnings and safety precautions contained in this manual with the vehicle. • This vehicle is an ADULT VEHICLE ONLY. This vehicle handles differently than cars, trucks or other off-road vehicles. Your POLARIS vehicle is not...
Owners Manual
Page 41
... LOW All Wheel Drive (AWD) Switch The AWD Switch has two positions: • All Wheel Drive (AWD) • Two Wheel Drive (2WD). AWD 2WD 37 OFF ON START The engine is in the ON position to the ON position when released. Electrical equipment can be in the OFF position. Use the ignition switch to place the headlights on . Electrical circuits are on low beam. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is a three-position, key-operated switch.
... LOW All Wheel Drive (AWD) Switch The AWD Switch has two positions: • All Wheel Drive (AWD) • Two Wheel Drive (2WD). AWD 2WD 37 OFF ON START The engine is in the ON position to the ON position when released. Electrical equipment can be in the OFF position. Use the ignition switch to place the headlights on . Electrical circuits are on low beam. FEATURES AND CONTROLS Switches Ignition Switch The ignition switch is a three-position, key-operated switch.
Owners Manual
Page 44
... AWD The AWD switch may remain in the instrument cluster will automatically disengage. Initially, the vehicle's electronic system will automatically engage any time the rear wheels lose traction. Once enabled, the AWD remains enabled until the engine RPM is turned off. Always switch to AWD while the rear wheels are at all wheel drive and the 4X4 indicator in AWD. When in two-wheel drive at rest. 40 Engage the AWD switch before switching to the length...
... AWD The AWD switch may remain in the instrument cluster will automatically disengage. Initially, the vehicle's electronic system will automatically engage any time the rear wheels lose traction. Once enabled, the AWD remains enabled until the engine RPM is turned off. Always switch to AWD while the rear wheels are at all wheel drive and the 4X4 indicator in AWD. When in two-wheel drive at rest. 40 Engage the AWD switch before switching to the length...
Owners Manual
Page 48
... meter, engine hour meter and programmable service hour interval. 4. The clock displays time in the fuel tank. Fuel Gauge - Tip: If the fuel icon fails to your dealer. 3. A flashing wrench symbol alerts the operator that the vehicle is applied. See page 46 for resetting instructions. 6. When the last segment clears, a low fuel warning is on 4X4). 44 FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. The...
... meter, engine hour meter and programmable service hour interval. 4. The clock displays time in the fuel tank. Fuel Gauge - Tip: If the fuel icon fails to your dealer. 3. A flashing wrench symbol alerts the operator that the vehicle is applied. See page 46 for resetting instructions. 6. When the last segment clears, a low fuel warning is on 4X4). 44 FEATURES AND CONTROLS Instrument Cluster Rider Information Center 2. The...
Owners Manual
Page 55
... caution whenever handling gasoline. 2. Perform regular checks on fluid levels, controls and areas outlined on pages 56-57. 4. See page 34. Add the recommended oil as recommended. Vary throttle positions. PVT Break-in (Clutches/Belt) A proper break-in the clutches and belt by operating at 25 hours or one month. 9. See Brake System Break-in 1. OPERATION Vehicle Break-in Period Engine and Drivetrain...
... caution whenever handling gasoline. 2. Perform regular checks on fluid levels, controls and areas outlined on pages 56-57. 4. See page 34. Add the recommended oil as recommended. Vary throttle positions. PVT Break-in (Clutches/Belt) A proper break-in the clutches and belt by operating at 25 hours or one month. 9. See Brake System Break-in 1. OPERATION Vehicle Break-in Period Engine and Drivetrain...
Owners Manual
Page 70
... towing a load on the trailer tongue. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to overturn. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with the load as far forward and as low as possible. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. A passenger must not exceed the maximum weight capacity...
... towing a load on the trailer tongue. When handling off-centered loads that extend over rough or hilly terrain, reduce speed and cargo to overturn. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with the load as far forward and as low as possible. NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. A passenger must not exceed the maximum weight capacity...
Owners Manual
Page 71
... operate the vehicle faster than the recommended weight for braking when carrying cargo. Attach a trailer to carry or tow specific capacities. Exercise caution if the cargo load extends over the side of control or brake instability. Total Towed Load Weight (Level Ground) 1500 lbs. (681 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) Maximum Towing Speed 10...
... operate the vehicle faster than the recommended weight for braking when carrying cargo. Attach a trailer to carry or tow specific capacities. Exercise caution if the cargo load extends over the side of control or brake instability. Total Towed Load Weight (Level Ground) 1500 lbs. (681 kg) Total Towed Load Weight (15° grade) 850 lbs. (386 kg) Total Hitch Vertical Weight 150 lbs. (68.1 kg) Maximum Towing Speed 10...
Owners Manual
Page 92
Fuse 20A 10A 20A 10A 20A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Power Fuse 20A 30A 30A Feature Supported Engine Control Lights, Drive, Accessories Power Steering (if equipped) 88 Locate and correct any short circuits that may need replacement. MAINTENANCE Fuses If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse.
Fuse 20A 10A 20A 10A 20A Feature Supported Lights: Headlights, Taillights Drive: AWD Accessory: Winch Switch, 12V Power Receptacle Fuel Pump Electronic Engine Control, Starting Power Fuse 20A 30A 30A Feature Supported Engine Control Lights, Drive, Accessories Power Steering (if equipped) 88 Locate and correct any short circuits that may need replacement. MAINTENANCE Fuses If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may have caused the blown fuse, then replace the fuse.
Owners Manual
Page 110
... and finger tighten. 4. Torque the wheel nuts to specification. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Position the vehicle on the tire point toward forward rotation. See your POLARIS dealer. 3. Place the transmission in the correct position on the wheel hub. WARNING! Do not service axle nuts that all nuts are torqued to specification. Stop the engine. Elevate the side of the vehicle by placing a suitable stand under the...
... and finger tighten. 4. Torque the wheel nuts to specification. MAINTENANCE Tires Wheel Removal 1. 2. 3. 4. Position the vehicle on the tire point toward forward rotation. See your POLARIS dealer. 3. Place the transmission in the correct position on the wheel hub. WARNING! Do not service axle nuts that all nuts are torqued to specification. Stop the engine. Elevate the side of the vehicle by placing a suitable stand under the...
Owners Manual
Page 112
... PARK. 2. Turn the headlights to adjust the beam. 6. Start the engine. The most intense part of the headlight and make a mark on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to the center of the headlight beam should be aimed 8" (20 cm) below the mark placed on the seat while performing this step. 5. If adjustment is properly adjusted. 108 MAINTENANCE Lights Headlight...
... PARK. 2. Turn the headlights to adjust the beam. 6. Start the engine. The most intense part of the headlight and make a mark on a level surface with the headlight approximately 25 ft. (7.6 m) from the floor to the center of the headlight beam should be aimed 8" (20 cm) below the mark placed on the seat while performing this step. 5. If adjustment is properly adjusted. 108 MAINTENANCE Lights Headlight...
Owners Manual
Page 113
... air box. MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the brake light comes on after about 10 mm (0.4 in starting the engine. Remove the spark plugs. 4. Take the vehicle to dry land. 2. If necessary, repeat the drying procedure. 7. Move the vehicle to your vehicle becomes immersed, major engine damage can result if the machine is present, dry the air box and replace the filter with a new filter...
... air box. MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the brake light comes on after about 10 mm (0.4 in starting the engine. Remove the spark plugs. 4. Take the vehicle to dry land. 2. If necessary, repeat the drying procedure. 7. Move the vehicle to your vehicle becomes immersed, major engine damage can result if the machine is present, dry the air box and replace the filter with a new filter...
Owners Manual
Page 123
MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period. Fill the fuel tank. 2. Allow the engine to run for the recommended amount. Oil and Filter Change the oil and filter. Add or change fluids as recommended. Follow the instructions on page 69. • Demand drive fluid (front gearcase) • Rear gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle as...
MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period. Fill the fuel tank. 2. Allow the engine to run for the recommended amount. Oil and Filter Change the oil and filter. Add or change fluids as recommended. Follow the instructions on page 69. • Demand drive fluid (front gearcase) • Rear gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle as...
Owners Manual
Page 126
SPECIFICATIONS RANGER RZR / RZR S Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1727 lbs. (783 kg) (RZR) 1782 lbs. (...
SPECIFICATIONS RANGER RZR / RZR S Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 1727 lbs. (783 kg) (RZR) 1782 lbs. (...
Owners Manual
Page 128
SPECIFICATIONS RANGER RZR 4 Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2206 lbs. (1000 kg) 1255 lbs. (569 kg) (...
SPECIFICATIONS RANGER RZR 4 Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine Displacement Bore x Stroke Alternator Output Compression Ratio Starting System Fuel System Ignition System Spark Plug / Gap Front Suspension Rear Suspension 2206 lbs. (1000 kg) 1255 lbs. (569 kg) (...
Owners Manual
Page 140
... for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS...
... for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to the POLARIS...
Owners Manual
Page 144
... Cab Nets ...34 Cap, Fuel ...34 Cargo ...66-67 Changing Coolant ...90 Changing Gears ...38 Chart, Periodic Maintenance ...69-73 Check Engine Indicator ...49 Chrome Wheel Care ...118 Cleaning and Storage...116-121 Cleaning the Air Filter...95 Cleaning the Exhaust System ...96 Cleaning the Spark Arrestor ...96 Clothing ...9 Clutching ...123, 125 Component Locations ...28-30 Condition, Spark Plugs ...87 Coolant Level ...92 Coolant Level, Radiator...91 Coolant, Adding or Changing ...90 Cooling Fan ...91 Cooling System...
... Cab Nets ...34 Cap, Fuel ...34 Cargo ...66-67 Changing Coolant ...90 Changing Gears ...38 Chart, Periodic Maintenance ...69-73 Check Engine Indicator ...49 Chrome Wheel Care ...118 Cleaning and Storage...116-121 Cleaning the Air Filter...95 Cleaning the Exhaust System ...96 Cleaning the Spark Arrestor ...96 Clothing ...9 Clutching ...123, 125 Component Locations ...28-30 Condition, Spark Plugs ...87 Coolant Level ...92 Coolant Level, Radiator...91 Coolant, Adding or Changing ...90 Cooling Fan ...91 Cooling System...
Owners Manual
Page 145
... Transfer Case ...80 Transmission...82 Fluid Levels During Storage...119 Fluid Recommendations, Gearcase . 86 Fluid, Battery ...113 Fluid, Brake ...100 Fogging the Engine...120 Fouled Plugs ...87 Freeplay Adjustment, Throttle ...98 Freeplay, Steering Wheel ...101 Fuel Cap ...34 Fuel Safety ...19 Fuel Stabilizer ...119 Fuel Tank Filler Cap ...34 Fuses ...88-89 G Gap, Spark Plug ...86 Gasoline Handling ...19 Gear Selector ...38 Gearcase Capacities ...86 Gearcase Oil Demand Drive...84 Front ...84 Main ...82-83 Rear...85 Transfer Case ...80...
... Transfer Case ...80 Transmission...82 Fluid Levels During Storage...119 Fluid Recommendations, Gearcase . 86 Fluid, Battery ...113 Fluid, Brake ...100 Fogging the Engine...120 Fouled Plugs ...87 Freeplay Adjustment, Throttle ...98 Freeplay, Steering Wheel ...101 Fuel Cap ...34 Fuel Safety ...19 Fuel Stabilizer ...119 Fuel Tank Filler Cap ...34 Fuses ...88-89 G Gap, Spark Plug ...86 Gasoline Handling ...19 Gear Selector ...38 Gearcase Capacities ...86 Gearcase Oil Demand Drive...84 Front ...84 Main ...82-83 Rear...85 Transfer Case ...80...
Owners Manual
Page 146
... Headlight Lamp Replacement ...107 Headlight Switch ...37 Helmet ...8 Hitch ...30 Hitch Weight ...67 Hood Removal ...33 M Maintenance Log ...138-139 Maintenance, Periodic ...69-73 Metric Display ...45 Mode Button ...41 N Nets, Cab ...34 New Operator Procedures ...56-57 Noise Emission Control System ...68 I Idle Speed ...98 Ignition Switch...37 Indicator Lamps ...42 Inspection, Axle Nuts ...105 Inspection, Brakes ...101 Inspection, Pre-Ride ...52 Inspection, Steering Wheel ...101 Inspection, Throttle Freeplay...97 Inspection, Wheel...
... Headlight Lamp Replacement ...107 Headlight Switch ...37 Helmet ...8 Hitch ...30 Hitch Weight ...67 Hood Removal ...33 M Maintenance Log ...138-139 Maintenance, Periodic ...69-73 Metric Display ...45 Mode Button ...41 N Nets, Cab ...34 New Operator Procedures ...56-57 Noise Emission Control System ...68 I Idle Speed ...98 Ignition Switch...37 Indicator Lamps ...42 Inspection, Axle Nuts ...105 Inspection, Brakes ...101 Inspection, Pre-Ride ...52 Inspection, Steering Wheel ...101 Inspection, Throttle Freeplay...97 Inspection, Wheel...
Owners Manual
Page 147
..., Gear ...38 Service Panel, Rear ...31 Severe Use Definition...69 Shifting Gears ...38 Shock Compression ...104 Signal Words ...4 Spark Arrester Warning ...96 Spark Arrestor Cleaning ...96 Spark Plug Condition ...87 Spark Plug Gap ...86 Spark Plug Removal ...87 Spark Plug Torque ...86 Spark Plugs ...86-87 Spark Plugs, Fouled ...87 Specifications ...122-125 Specifications, Gearcase ...86 Speed, Idle ...98 Speed, Towing ...67 Speedometer ...41 Spring Preload ...103 Spring Preload (RZR) ...102 Stabilizing the Fuel ...119 Starting the Engine ...54 Steering Wheel Adjustment ...32 Steering Wheel...
..., Gear ...38 Service Panel, Rear ...31 Severe Use Definition...69 Shifting Gears ...38 Shock Compression ...104 Signal Words ...4 Spark Arrester Warning ...96 Spark Arrestor Cleaning ...96 Spark Plug Condition ...87 Spark Plug Gap ...86 Spark Plug Removal ...87 Spark Plug Torque ...86 Spark Plugs ...86-87 Spark Plugs, Fouled ...87 Specifications ...122-125 Specifications, Gearcase ...86 Speed, Idle ...98 Speed, Towing ...67 Speedometer ...41 Spring Preload ...103 Spring Preload (RZR) ...102 Stabilizing the Fuel ...119 Starting the Engine ...54 Steering Wheel Adjustment ...32 Steering Wheel...