Owners Manual
Page 1
Please read the warranty section of this snowmobile are not recommended and may result in voided warranty coverage. IMPORTANT NOTICE TO OWNER Modifications to this manual carefully. 600 Switchback® 600 Switchback® Pro-R 600 Switchback Adventure™ 800 Switchback® 800 Switchback® Pro-R 800 Switchback® Pro-R Adventure Snowmobile Owner's Manual for Maintenance and Safety
Please read the warranty section of this snowmobile are not recommended and may result in voided warranty coverage. IMPORTANT NOTICE TO OWNER Modifications to this manual carefully. 600 Switchback® 600 Switchback® Pro-R 600 Switchback Adventure™ 800 Switchback® 800 Switchback® Pro-R 800 Switchback® Pro-R Adventure Snowmobile Owner's Manual for Maintenance and Safety
Owners Manual
Page 27
... than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of high speeds. Check oil level when refueling. 23 If manual is missing, contact a POLARIS dealer for proper operation. Make sure hood and side panels are greatly reduced. Buried objects or uneven terrain can result in position to control the vehicle. A passenger reduces your ability to stop...
... than five minutes. • Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of high speeds. Check oil level when refueling. 23 If manual is missing, contact a POLARIS dealer for proper operation. Make sure hood and side panels are greatly reduced. Buried objects or uneven terrain can result in position to control the vehicle. A passenger reduces your ability to stop...
Owners Manual
Page 29
Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25 FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25 FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Owners Manual
Page 48
... in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in the chart. Diagnostic Codes Component Throttle Position Sensor Condition Voltage Too High Voltage Too Low Abnormal Rate of Change Data Erratic, Intermittent or...
... in the chart (injector, fuel pump, etc.), or the item has failed. FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is shorted to a wire at battery voltage. Short-to-Ground: The wire is shorted to the item listed in the chart. Diagnostic Codes Component Throttle Position Sensor Condition Voltage Too High Voltage Too Low Abnormal Rate of Change Data Erratic, Intermittent or...
Owners Manual
Page 49
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 78
Sit on the engine stop switch (X) to idle. 3. OPERATION Engine Stop Switch Push down the engine. 74 Pull the switch up to the ON position to allow it to ground out the ignition and stop the engine quickly. Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. Do not start the engine again until the malfunction has...
Sit on the engine stop switch (X) to idle. 3. OPERATION Engine Stop Switch Push down the engine. 74 Pull the switch up to the ON position to allow it to ground out the ignition and stop the engine quickly. Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. Do not start the engine again until the malfunction has...
Owners Manual
Page 83
... tow hitch on the towed snowmobile to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in serious damage to the engine and drive...
... tow hitch on the towed snowmobile to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can easily collide with the drive belt in place can result in serious damage to the engine and drive...
Owners Manual
Page 84
... your snowmobile is performed. Emission Control Maintenance Requirements Your snowmobile is equipped at the time of sale with a minimum octane level of the tunnel or the engine recoil cover. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your snowmobile to either the right side of 87 (R+M)/2. Specifications and adjustments for diagnostic service. POLARIS recommends that you...
... your snowmobile is performed. Emission Control Maintenance Requirements Your snowmobile is equipped at the time of sale with a minimum octane level of the tunnel or the engine recoil cover. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your snowmobile to either the right side of 87 (R+M)/2. Specifications and adjustments for diagnostic service. POLARIS recommends that you...
Owners Manual
Page 103
... assembly. 99 If the light fails to the back of the headlight. 2. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Oil from the back of the headlight. Apply dielectric grease to secure it with bare fingers. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 3. Grasp the bulb housing and turn...
... assembly. 99 If the light fails to the back of the headlight. 2. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. Oil from the back of the headlight. Apply dielectric grease to secure it with bare fingers. Taillight/Brake Light Replacement The taillight assembly is not serviceable. Rotate the bulb 1/4 turn it counter-clockwise to remove the bulb. 3. Grasp the bulb housing and turn...
Owners Manual
Page 119
.... 3. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Follow the instructions on the container. See your dealer. The snowmobile should be supported off with fogging oil. Tie the snowmobile to the fuel tank. Be sure the fuel cap and oil cap are installed correctly. 2. Do not lubricate clutch components, except the driven clutch shaft bushing as outlined in a cool...
.... 3. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt and store in the Master Repair Manual. Follow the instructions on the container. See your dealer. The snowmobile should be supported off with fogging oil. Tie the snowmobile to the fuel tank. Be sure the fuel cap and oil cap are installed correctly. 2. Do not lubricate clutch components, except the driven clutch shaft bushing as outlined in a cool...
Owners Manual
Page 123
... spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel getting to start , check for assurance against fuel line icing). • SEE YOUR DEALER. If engine still fails to non-ethanol fuel at all times for spark. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter...
... spark plug(s) Fuel filter (loss of high RPM power) Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires more than normal pulls to start Poor fuel Not enough fuel getting to start , check for assurance against fuel line icing). • SEE YOUR DEALER. If engine still fails to non-ethanol fuel at all times for spark. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter...
Owners Manual
Page 126
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 130
.... Contact your snowmobile and its engine. Date of trouble experienced 6. Administration 1. B. POLARIS warranty will aid in this manual. Model number 3. POLARIS snowmobile owner reports theft. Details of purchase ...owner must provide their name, address, telephone number and the model and serial number of your POLARIS dealer for replacement parts, service or warranty. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in recovery of operation 7. Length of time and conditions...
.... Contact your snowmobile and its engine. Date of trouble experienced 6. Administration 1. B. POLARIS warranty will aid in this manual. Model number 3. POLARIS snowmobile owner reports theft. Details of purchase ...owner must provide their name, address, telephone number and the model and serial number of your POLARIS dealer for replacement parts, service or warranty. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in recovery of operation 7. Length of time and conditions...
Owners Manual
Page 132
... using non-recommended oil may not apply to you must take it to a POLARIS dealer authorized to perform warranty service. If any POLARIS Servicing Dealer to repair POLARIS snowmobiles. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of a POLARIS retail program, please contact any warranty issues. When requesting warranty service you if inconsistent...
... using non-recommended oil may not apply to you must take it to a POLARIS dealer authorized to perform warranty service. If any POLARIS Servicing Dealer to repair POLARIS snowmobiles. Some states do not allow limitations on how long an implied warranty lasts, so the above terms are void because of a POLARIS retail program, please contact any warranty issues. When requesting warranty service you if inconsistent...
Owners Manual
Page 133
... allow for lubrication and maintenance as oil, grease, etc. Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product pick-up and tested by the Owner's manual is highly recommended. improper engine timing; operator error or abuse; Should a failure occur during the warranty period resulting from warranty coverage in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of...
... allow for lubrication and maintenance as oil, grease, etc. Batteries (unless defective) Cosmetic damage/repair Coolants Meals Shipping/ handling fees Product pick-up and tested by the Owner's manual is highly recommended. improper engine timing; operator error or abuse; Should a failure occur during the warranty period resulting from warranty coverage in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of...
Owners Manual
Page 134
... by an authorized POLARIS dealer. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to an authorized POLARIS dealer. This policy does not apply to perform the warranty repair. 130 Outside the...
... by an authorized POLARIS dealer. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to an authorized POLARIS dealer. This policy does not apply to perform the warranty repair. 130 Outside the...
Owners Manual
Page 136
... to meet these regulations. POLARIS warrants that the vehicle is in materials and workmanship that at the time it is first purchased, this emissions-certified vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge...
... to meet these regulations. POLARIS warrants that the vehicle is in materials and workmanship that at the time it is first purchased, this emissions-certified vehicle is first purchased and continues for evaporative emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge...
Owners Manual
Page 141
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 143
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...