Owners Manual
Page 23
...; Remove the key from flying snow and debris. Jumping may become dangerous if operators drive improperly. Be aware of spinal compression that could occur when the snowmobile impacts the ground. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of any snowmobile traffic around your vehicle. Always start on...
...; Remove the key from flying snow and debris. Jumping may become dangerous if operators drive improperly. Be aware of spinal compression that could occur when the snowmobile impacts the ground. SAFETY Operator Safety Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of any snowmobile traffic around your vehicle. Always start on...
Owners Manual
Page 27
...; Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of control. If manual is missing, contact a POLARIS dealer for proper operation. Check oil level when refueling. 23 SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for steering and...
...; Before starting engine, check throttle, brake, and steering for a replacement. • This vehicle is capable of control. If manual is missing, contact a POLARIS dealer for proper operation. Check oil level when refueling. 23 SAFETY Safety Labels and Locations Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for steering and...
Owners Manual
Page 29
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
FEATURES 2 3 1 4 5 6 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Brake Lever MFD Gauge Ignition Switch Engine Stop Switch Throttle Control Recoil Starter Handle Parking Brake Lock Handlebar Grip Warmer Switch Thumbwarmer Switch Electronic Reverse Button Mode/Set Switch Headlight Dimmer Switch 7 8 9 10 12 11 25
Owners Manual
Page 48
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to a wire at battery voltage. Diagnostic Codes Component Throttle Position Sensor Condition Voltage Too High Voltage Too Low Abnormal Rate of Change Data Erratic, Intermittent or Missing Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to a wire at battery voltage. Diagnostic Codes Component Throttle Position Sensor Condition Voltage Too High Voltage Too Low Abnormal Rate of Change Data Erratic, Intermittent or Missing Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low Voltage Too High Voltage Too Low...
Owners Manual
Page 49
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
FEATURES Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Diagnostic Codes Component ECU Memory Injector 1 (MAG) (Port Injector) Injector 2 (PTO) (Port Injector) Knock Sensor 1 Ignition Coil Primary Driver 1 (MAG) Fuel Pump Driver Circuit Knock Level Cylinder 1 (MAG) Condition Checksum/CRC Error Driver Circuit Open/Grounded Driver Circuit Short to B+ Driver Circuit Open/Grounded Driver Circuit Short to B+ Voltage Too Low Driver Circuit Open/Grounded Driver Circuit Open/Grounded Maximum Detonation Correction Limit Reached Knock Above Critical Level Maximum...
Owners Manual
Page 80
See page 74 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 76 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
See page 74 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 76 OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 83
... a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to maintain control of vehicle with the drive belt in place can easily collide with an appropriate track stand. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing For your safety, do...
... a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to maintain control of vehicle with the drive belt in place can easily collide with an appropriate track stand. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Towing For your safety, do...
Owners Manual
Page 84
... contact an authorized POLARIS dealer to either the right side of your qualified service technician. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. Environmental Protection Agency regulations. The ECI label is equipped at the time of sale with a minimum...
... contact an authorized POLARIS dealer to either the right side of your qualified service technician. Non-ionizing Radiation This vehicle emits some electromagnetic energy. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of the tunnel or the engine recoil cover. Environmental Protection Agency regulations. The ECI label is equipped at the time of sale with a minimum...
Owners Manual
Page 103
... new bulb. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. If fingers do touch a lamp, clean it . 4. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. Reinstall the connector to the back of the lamp. Taillight/Brake Light Replacement The taillight assembly is not serviceable.
... new bulb. MAINTENANCE Lights When servicing a halogen lamp, avoid touching the lamp with denatured alcohol. If fingers do touch a lamp, clean it . 4. Remove the wire harness connector from your skin leaves a residue, causing a hot spot that will shorten the life of the headlight. Reinstall the connector to the back of the lamp. Taillight/Brake Light Replacement The taillight assembly is not serviceable.
Owners Manual
Page 119
... fuel cap and oil cap are installed correctly. 2. Follow the engine fogging instructions provided on precision engine parts during summer storage. Top off the ground to allow the snowmobile to the prevention of fuel. Electrical Connections Replace worn or frayed electrical wire and connectors. Do not lubricate clutch components, except the driven clutch shaft bushing as outlined in a cool dry location. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt...
... fuel cap and oil cap are installed correctly. 2. Follow the engine fogging instructions provided on precision engine parts during summer storage. Top off the ground to allow the snowmobile to the prevention of fuel. Electrical Connections Replace worn or frayed electrical wire and connectors. Do not lubricate clutch components, except the driven clutch shaft bushing as outlined in a cool dry location. MAINTENANCE Extended Storage Clutch and Drive System Remove the drive belt...
Owners Manual
Page 123
... non-ethanol fuel at all times for spark. SEE YOUR DEALER. • Replace the plug(s). • SEE YOUR DEALER. • SEE YOUR DEALER. • SEE YOUR DEALER. • Change plug(s), ensure caps are seated. • Dirt or ice may be repaired before operating. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires...
... non-ethanol fuel at all times for spark. SEE YOUR DEALER. • Replace the plug(s). • SEE YOUR DEALER. • SEE YOUR DEALER. • SEE YOUR DEALER. • Change plug(s), ensure caps are seated. • Dirt or ice may be repaired before operating. TROUBLESHOOTING Engine Troubleshooting Problem Engine turns but fails to engine Plugged fuel filter or tank pick-up sock Incorrect clutching Engine continually backfires Faulty plug(s) Fuel System Incorrect throttle freeplay or faulty switch Engine requires...
Owners Manual
Page 126
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 600 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 128
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
SPECIFICATIONS 800 SWITCHBACK Capacities and Dimensions Body Style Rider Capacity Coolant Capacity Chaincase Oil Capacity Fuel Tank Capacity Gearcase Oil Capacity (oz./ml) Oil Capacity (qts./l) Height Length Designed Width (in./cm) Brake Type Drive Clutch Center Distance Drive Belt P/N Clutch Type Reverse Transmission Engine Displacement Cylinders Bore x Stroke (mm) Alternator Output Throttle Body Oil Injection Throttle Body Bore Size Idle RPM Cooling Ignition Type Ignition Timing Spark Plug / Gap Recommended Fuel Octane PRO-RIDE 1 5 qts. (4.7 l) 9 oz. (266.2 ml) 11 gal. (41.6 l) N/A 3.8 qts. ...
Owners Manual
Page 130
... its engine. Length of time and conditions of purchase 5. POLARIS Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 POLARIS Anti-Theft System The POLARIS anti-theft system (PATS) monitoring program is designed to aid owners of registered snowmobiles in recovery of trouble experienced 6. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information...
... its engine. Length of time and conditions of purchase 5. POLARIS Customer Service United States: 1-888-704-5290 Canada: 1-204-925-7100 POLARIS Anti-Theft System The POLARIS anti-theft system (PATS) monitoring program is designed to aid owners of registered snowmobiles in recovery of trouble experienced 6. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information...
Owners Manual
Page 132
... you selected any type of extended warranty coverage as part of a POLARIS retail program, please contact any POLARIS Servicing Dealer to repair POLARIS snowmobiles. These warranties can be covered by POLARIS. WARRANTY Limitations of state or federal law, all other rights which vary from state to and from the use of the above limitation may not apply to resolve any of POLARIS engine oil. 2.
... you selected any type of extended warranty coverage as part of a POLARIS retail program, please contact any POLARIS Servicing Dealer to repair POLARIS snowmobiles. These warranties can be covered by POLARIS. WARRANTY Limitations of state or federal law, all other rights which vary from state to and from the use of the above limitation may not apply to resolve any of POLARIS engine oil. 2.
Owners Manual
Page 133
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
Owners Manual
Page 134
... does not apply to perform the warranty repair. 130 If you move or are traveling temporarily outside the country of residence. Outside the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from the country of the selling dealer's authorized location. How to an authorized POLARIS dealer. This policy does...
... does not apply to perform the warranty repair. 130 If you move or are traveling temporarily outside the country of residence. Outside the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from the country of the selling dealer's authorized location. How to an authorized POLARIS dealer. This policy does...
Owners Manual
Page 136
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
... emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses Liquid/Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector *As related to meet these regulations. For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas...
Owners Manual
Page 141
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
... Shock. . 52 Coolant ...91 Coolant Level ...91 Cooling System...91-93 Cooling System, Bleeding ...93 Cooling System, Flushing...92 Customer Service ...126 E Electrical Connections for Storage . 115 Emission Control Information ...80 Emissions Limited Warranty . 132-133 Engine Break-In ...68-69 Engine Overheating ...92 Engine Protection for Storage...115 Engine Restarting ...67 Engine Safety ...10 Engine Starting ...67 Engine Stop Switch...74 Environment Preservation ...6 Exhaust System...94 F Fasteners, Hood and Side Panel ...65 Fluid Change Chaincase...
Owners Manual
Page 143
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...
.../Set Switch...30 Throttle Safety Switch ...74 S Safety Labels...21-23 Safety Symbols ...8 Security System ...29, 37-42 Set-Up Guide, Suspension ...46-49 Shock Clicker, Rear Shock ...55 Shock Lubrication, Rear Shock ...85 Shock Springs, Rear ...48 Shock Valving, IFS...52 Side Panel Access ...85 Side Panel Fasteners ...65 Signal Words...8 Skags ...59 Ski Alignment ...110 Ski Skags...111 Slide Rail and Track Cooling ...70 Snow Conditions...16 Spark Plug Condition ...89 Spark Plug Inspection ...89 Spark Plug Recommendations ...88 Spark Plugs...