Owners Manual
Page 14
... must travel into remote areas, always carry survival equipment that allows for control of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Survival Preparation For your safety, always ride in a group of building a fire, and a two-way radio or cellular telephone. Always carry the owner's manual on your snowmobile as well Spare Drive Belt Extra Set...
... must travel into remote areas, always carry survival equipment that allows for control of Spark Plugs Tow Rope Extra Oil Fuel Deicer Winter Survival Kit Trail Map First Aid Kit Tool Kit 11 Survival Preparation For your safety, always ride in a group of building a fire, and a two-way radio or cellular telephone. Always carry the owner's manual on your snowmobile as well Spare Drive Belt Extra Set...
Owners Manual
Page 23
... motion, but always operate within safety limits and, on 2-up machines, with the belt removed may disrupt this precision balancing and create an unstable condition. Intake Silencer Do not operate the engine with the drive belt removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is achieved by your body weight. Maneuverability will change for a passenger.
... motion, but always operate within safety limits and, on 2-up machines, with the belt removed may disrupt this precision balancing and create an unstable condition. Intake Silencer Do not operate the engine with the drive belt removed. Maneuverability While much control and maneuverability is achieved through the steering system and skis, maximum control is achieved by your body weight. Maneuverability will change for a passenger.
Owners Manual
Page 30
... all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for long periods. See Owner's Manual for proper use only. Do not leave brake engaged for more than five minutes. • Before starting the engine, check throttle, brake, and steering for a replacement. • This vehicle is missing, contact a Polaris dealer for proper operation. A passenger reduces your ability to control the vehicle. If manual...
... all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for long periods. See Owner's Manual for proper use only. Do not leave brake engaged for more than five minutes. • Before starting the engine, check throttle, brake, and steering for a replacement. • This vehicle is missing, contact a Polaris dealer for proper operation. A passenger reduces your ability to control the vehicle. If manual...
Owners Manual
Page 38
FEATURES Engine Management System To protect the engine, the engine management system will misfire at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will limit engine RPM, vehicle speed or turbo boost (if equipped) if the following conditions are encountered. Vehicle Speed is Limited Cause Function Maximum Speed MPH (km/h) 37 (59) 18 (29) 186 (299) Engine will...
FEATURES Engine Management System To protect the engine, the engine management system will misfire at idle position Function Reverse Rollover Maximum RPM 5300 6000 Result Throttle stuck, throttle safety switch high Throttle stuck, throttle safety switch low 5450 Engine will limit engine RPM, vehicle speed or turbo boost (if equipped) if the following conditions are encountered. Vehicle Speed is Limited Cause Function Maximum Speed MPH (km/h) 37 (59) 18 (29) 186 (299) Engine will...
Owners Manual
Page 71
... sustained idle. 4. Perform regular checks on fluid levels, controls and areas outlined on your Polaris snowmobile. 1. Polaris recommends the use the recommended oil for this engine. See page 86. Do not operate at the recommended level. 3. Always use of operation will result in period, change both the oil and the filter at full throttle or high speeds for extended periods during the first 500 miles...
... sustained idle. 4. Perform regular checks on fluid levels, controls and areas outlined on your Polaris snowmobile. 1. Polaris recommends the use the recommended oil for this engine. See page 86. Do not operate at the recommended level. 3. Always use of operation will result in period, change both the oil and the filter at full throttle or high speeds for extended periods during the first 500 miles...
Owners Manual
Page 82
... used. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components. Remove the key and cover the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Objects towed with...
... used. Towing For your safety, do not attempt to use a rigid tow bar, attach the tow rope to the ski spindles (not to the ski loops) to prevent damage to the steering components. Remove the key and cover the snowmobile. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. Objects towed with...
Owners Manual
Page 83
.... The ECI label is equipped with a check engine light and it comes on your owner's manual. Emission Control Maintenance Requirements Your snowmobile is equipped at the time of your snowmobile. Emission Control Label Your snowmobile is certified to perform any service that may remove the factory-installed emissions information hangtag, which is performed. The ECI label should not be necessary. 80 You...
.... The ECI label is equipped with a check engine light and it comes on your owner's manual. Emission Control Maintenance Requirements Your snowmobile is equipped at the time of your snowmobile. Emission Control Label Your snowmobile is certified to perform any service that may remove the factory-installed emissions information hangtag, which is performed. The ECI label should not be necessary. 80 You...
Owners Manual
Page 85
... pre-ride, clean or replace with each oil change. MAINTENANCE Periodic Maintenance Interval Table DAILY or PRE-RIDE INITIALLY Miles (km) YEARLY or EVERY Miles (km) 1500 (2400) O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Radiator/Cooling Fins Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 65...
... pre-ride, clean or replace with each oil change. MAINTENANCE Periodic Maintenance Interval Table DAILY or PRE-RIDE INITIALLY Miles (km) YEARLY or EVERY Miles (km) 1500 (2400) O = Perform Service X = Replace Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Radiator/Cooling Fins Foam Oil Breather Element Front and Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Throttle Lever Track Alignment Pg 65...
Owners Manual
Page 104
MAINTENANCE Intake Filters The intake foam filter limits snow ingestion into the intake system. Do not attempt to clean or service the fuel injectors. Always check fuel line condition after periods of snow. + + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. If a fuel line has been damaged or kinked, replace it promptly. 101 Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. When operating...
MAINTENANCE Intake Filters The intake foam filter limits snow ingestion into the intake system. Do not attempt to clean or service the fuel injectors. Always check fuel line condition after periods of snow. + + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. If a fuel line has been damaged or kinked, replace it promptly. 101 Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. When operating...
Owners Manual
Page 110
... Polaris dealer perform this service. Do not start the engine until instructed to cool completely. 3. Never bleed the cooling system or remove the pressure cap when the engine is at the intervals outlined in neutral. 4. Allow the engine to do so. 2. Raise and support the front of the snowmobile so the front bumper is warm or hot. 1. In addition, bleed the cooling system any time...
... Polaris dealer perform this service. Do not start the engine until instructed to cool completely. 3. Never bleed the cooling system or remove the pressure cap when the engine is at the intervals outlined in neutral. 4. Allow the engine to do so. 2. Raise and support the front of the snowmobile so the front bumper is warm or hot. 1. In addition, bleed the cooling system any time...
Owners Manual
Page 117
... release it with bare fingers. With the wire harness attached to expose the bulb. 2. If fingers do touch the bulb, clean it from the headlight assembly. Grasp the bulb by its metal base and carefully separate the bulb from the housing. 4. Oil from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Bulb Spring Harness 114 MAINTENANCE Lights Removing Halogen Bulbs...
... release it with bare fingers. With the wire harness attached to expose the bulb. 2. If fingers do touch the bulb, clean it from the headlight assembly. Grasp the bulb by its metal base and carefully separate the bulb from the housing. 4. Oil from skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Bulb Spring Harness 114 MAINTENANCE Lights Removing Halogen Bulbs...
Owners Manual
Page 118
.... Push the bulb in and twist it around the wire harness. 5. Reinstall the taillight lens. 6. Carefully flip the spring back into the housing. Remove the screws securing the taillight cover and remove the cover. 2. Hold the bulb by its metal base and install it . 4. Reinstall the taillight cover. 115 Connect the spring to remove it into the wire harness. MAINTENANCE Lights Installing Halogen...
.... Push the bulb in and twist it around the wire harness. 5. Reinstall the taillight lens. 6. Carefully flip the spring back into the housing. Remove the screws securing the taillight cover and remove the cover. 2. Hold the bulb by its metal base and install it . 4. Reinstall the taillight cover. 115 Connect the spring to remove it into the wire harness. MAINTENANCE Lights Installing Halogen...
Owners Manual
Page 119
... LABEL ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Passenger handwarmers Work light Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector PTO ignition coil MAG ignition coil Fuel pump Radiator fan CHASSIS RELAY CHASSIS 30A EX. SENSOR GAUGE 20A IGNITION 20A EFI...
... LABEL ITEM POWERED Ground side of start solenoid None Accessory plugs High beams Low beams Handwarmers Thumbwarmer Passenger handwarmers Work light Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Accessory projector beam relay Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector PTO ignition coil MAG ignition coil Fuel pump Radiator fan CHASSIS RELAY CHASSIS 30A EX. SENSOR GAUGE 20A IGNITION 20A EFI...
Owners Manual
Page 142
... and cool the engine. Check for leaks. Clean snow and debris from the radiator. Drive System Noise Probable Cause Broken drive clutch components Bearing failure (gearcase, jackshaft or front drive shaft) Flat spots on , check fan by stopping the engine. Low coolant Restricted air flow to prevent overheating. If high temp light is extremely low. TROUBLESHOOTING Engine and Drive Train Troubleshooting Engine Overheating Probable Cause Inadequate snow conditions Solution Stop and cool the engine. Drive into...
... and cool the engine. Check for leaks. Clean snow and debris from the radiator. Drive System Noise Probable Cause Broken drive clutch components Bearing failure (gearcase, jackshaft or front drive shaft) Flat spots on , check fan by stopping the engine. Low coolant Restricted air flow to prevent overheating. If high temp light is extremely low. TROUBLESHOOTING Engine and Drive Train Troubleshooting Engine Overheating Probable Cause Inadequate snow conditions Solution Stop and cool the engine. Drive into...
Owners Manual
Page 148
... apply to resolve any of Polaris engine oil. 2. Polaris recommends that you must present your original selling dealer; Mixing oil brands or using non-recommended oil may not be covered by warranty. 145 How to Obtain Warranty Service If your snowmobile requires warranty service, you use any Polaris Servicing Dealer to repair Polaris snowmobiles. When requesting warranty service you may also have other warranty terms will contact the appropriate...
... apply to resolve any of Polaris engine oil. 2. Polaris recommends that you must present your original selling dealer; Mixing oil brands or using non-recommended oil may not be covered by warranty. 145 How to Obtain Warranty Service If your snowmobile requires warranty service, you use any Polaris Servicing Dealer to repair Polaris snowmobiles. When requesting warranty service you may also have other warranty terms will contact the appropriate...
Owners Manual
Page 149
... due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for...
... due to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for...
Owners Manual
Page 150
.... The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are excluded from coverage. No extensions to coverage under this program. • Snowmobiles used for commercial purposes or for second year engine failures due to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are...
.... The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls, and recoil ropes are excluded from coverage. No extensions to coverage under this program. • Snowmobiles used for commercial purposes or for second year engine failures due to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. • Non wear related throttle body parts are...
Owners Manual
Page 151
... apply to Safety Recalls. Outside the Country where your vehicle was purchased: If you are traveling within the country where your vehicle is registered outside of residence. Dealers may also be authorized to present documentation of the selling dealer's authorized location as your vehicle was purchased, Warranty or Service Bulletin repairs may be covered by an authorized Polaris dealer. This...
... apply to Safety Recalls. Outside the Country where your vehicle was purchased: If you are traveling within the country where your vehicle is registered outside of residence. Dealers may also be authorized to present documentation of the selling dealer's authorized location as your vehicle was purchased, Warranty or Service Bulletin repairs may be covered by an authorized Polaris dealer. This...
Owners Manual
Page 152
... to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for your vehicle. Polaris warrants that would cause it...
... to the following systems: • Air-induction system • Fuel system • Ignition system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Crankcase ventilation valves • Sensors • Electronic control units The following parts are considered emission-related components for your vehicle. Polaris warrants that would cause it...
Owners Manual
Page 159
INDEX S Snow Conditions ...21 Spark Plugs ...99-100 Speed ...15 Spring Preload, IQ ...52 Starting the Engine ...69 Starting, Emergency ...70-72 Steering Inspection ...127 Steering System ...60, 127-129 Stop Switch ...76 Stopping the Engine...73 Stopping the Snowmobile ...73 Storage, Daily ...79 Storage, Extended ...133-134 Storage, Under-Seat...30 Survival Preparation ...11 Suspension Adjustments, Front ...50 Suspension Adjustments, Rear . . 51-55 Suspension Coupling, IQ ...55 Suspension Inspection ...64 Suspension Lubrication...
INDEX S Snow Conditions ...21 Spark Plugs ...99-100 Speed ...15 Spring Preload, IQ ...52 Starting the Engine ...69 Starting, Emergency ...70-72 Steering Inspection ...127 Steering System ...60, 127-129 Stop Switch ...76 Stopping the Engine...73 Stopping the Snowmobile ...73 Storage, Daily ...79 Storage, Extended ...133-134 Storage, Under-Seat...30 Survival Preparation ...11 Suspension Adjustments, Front ...50 Suspension Adjustments, Rear . . 51-55 Suspension Coupling, IQ ...55 Suspension Inspection ...64 Suspension Lubrication...