Owners Manual
Page 5
POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. All information contained within , whether whole or in U.S.A. Owner's Manual P/N 9920464 2007 600 HO IQ CFI/IQ LX CFI/IQ Touring CFI/SwitchBack CFI 2 RIDER SELECT is a trademark of production components, some minor discrepancies may result between the actual vehicle...or procedures contained within this publication is expressly prohibited. Copyright 2005 Polaris Sales Inc. Depictions and/or procedures in the design and quality of Polaris Industries Inc. Printed in part, is based on the latest ...
POLARIS and POLARIS THE WAY OUT are intended for omissions or inaccuracies. All information contained within , whether whole or in U.S.A. Owner's Manual P/N 9920464 2007 600 HO IQ CFI/IQ LX CFI/IQ Touring CFI/SwitchBack CFI 2 RIDER SELECT is a trademark of production components, some minor discrepancies may result between the actual vehicle...or procedures contained within this publication is expressly prohibited. Copyright 2005 Polaris Sales Inc. Depictions and/or procedures in the design and quality of Polaris Industries Inc. Printed in part, is based on the latest ...
Owners Manual
Page 7
... clubs. 4 This completed form is sold. Your key can be replaced. 9 Vehicle Model Number: _____ Tunnel VIN (9)(lower right side of your snowmobile's identification numbers and key number in the spaces provided. You and your dealer must be duplicated only by mating a Polaris key blank with your snowmobile and forward it in the snowmobile for Owners and Drivers After reading this manual.
... clubs. 4 This completed form is sold. Your key can be replaced. 9 Vehicle Model Number: _____ Tunnel VIN (9)(lower right side of your snowmobile's identification numbers and key number in the spaces provided. You and your dealer must be duplicated only by mating a Polaris key blank with your snowmobile and forward it in the snowmobile for Owners and Drivers After reading this manual.
Owners Manual
Page 11
... proper throttle, brake and steering control. Never hold the snowmobile up or stand behind it while warming up the track. Riding Position Operating a snowmobile requires skill and balance for proper operation. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to stay clear of the track. SAFETY Operator Safety...
... proper throttle, brake and steering control. Never hold the snowmobile up or stand behind it while warming up the track. Riding Position Operating a snowmobile requires skill and balance for proper operation. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to stay clear of the track. SAFETY Operator Safety...
Owners Manual
Page 20
... your body weight. The clutch is a complex mechanism that requires operation without a belt must be performed by the shifting of your snowmobile has been parked for lighter operators or machines designed to put the machine into motion, but always operate within safety limits. Intake Silencer Do not operate the engine with the drive belt removed. SAFETY Any servicing that rotates at high speeds. Operation of time...
... your body weight. The clutch is a complex mechanism that requires operation without a belt must be performed by the shifting of your snowmobile has been parked for lighter operators or machines designed to put the machine into motion, but always operate within safety limits. Intake Silencer Do not operate the engine with the drive belt removed. SAFETY Any servicing that rotates at high speeds. Operation of time...
Owners Manual
Page 22
... Remove the key from flying snow and debris. Leave enough distance between snowmobiles to provide ample stopping room and to provide protection from the ignition when you 're new to oncoming traffic by dimming your headlights and reducing ... safety course. Even seasoned drivers should spend some time getting the feel for proper balance in darkness or other low visibility conditions. The seat and suspension of spinal compression. Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your vehicle....
... Remove the key from flying snow and debris. Leave enough distance between snowmobiles to provide ample stopping room and to provide protection from the ignition when you 're new to oncoming traffic by dimming your headlights and reducing ... safety course. Even seasoned drivers should spend some time getting the feel for proper balance in darkness or other low visibility conditions. The seat and suspension of spinal compression. Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your vehicle....
Owners Manual
Page 27
...; Before starting engine, check throttle, brake, and steering for adult use only. Check oil level when refueling. 24 If manual is missing, contact a Polaris dealer for long periods. Be seated and in insufficient time for you should have a proper balance of braking ability. • Parking brake may relax when used for a replacement. • This vehicle is capable of control. Oil injection system: Use unmixed fuel only. A passenger reduces your...
...; Before starting engine, check throttle, brake, and steering for adult use only. Check oil level when refueling. 24 If manual is missing, contact a Polaris dealer for long periods. Be seated and in insufficient time for you should have a proper balance of braking ability. • Parking brake may relax when used for a replacement. • This vehicle is capable of control. Oil injection system: Use unmixed fuel only. A passenger reduces your...
Owners Manual
Page 77
..., and brake light. Replace burned out lamps before operating. Push the switch down to OFF. Be aware of obstacles and make sure bystanders are a safe distance from the switch to make sure the engine stops immediately. n Operating Area Before driving away, check your machine has a tether switch, remove the tether from the machine. 74 n Ignition Switch Make sure the engine stops...
..., and brake light. Replace burned out lamps before operating. Push the switch down to OFF. Be aware of obstacles and make sure bystanders are a safe distance from the switch to make sure the engine stops immediately. n Operating Area Before driving away, check your machine has a tether switch, remove the tether from the machine. 74 n Ignition Switch Make sure the engine stops...
Owners Manual
Page 85
... restarting. 9 n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. Sit on the engine stop switch (9) to ground out the ignition and stop switch. Do not start the engine again...
... restarting. 9 n Throttle Safety Switch The throttle safety switch is designed to stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to idle. 3. WARNING Operating the snowmobile with a faulty throttle safety switch can result in serious injury or death in the illustration. 4. Sit on the engine stop switch (9) to ground out the ignition and stop switch. Do not start the engine again...
Owners Manual
Page 87
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 82 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 84
OPERATION Emergency Stopping The following chart lists methods for more information about the engine stop switch and throttle safety switch. See page 82 for stopping the snowmobile in the event of an emergency. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit 84
Owners Manual
Page 90
... the steering components. OPERATION Towing WARNING Objects towed with a rope have someone ride on a toboggan or sled, make sure the pole is at the rear with a rope. If the snowmobile becomes inoperable and must be towed on the towed snowmobile to the engine and drive system. CAUTION Towing a disabled snowmobile with the rear of the snowmobile. Remove the key and cover the machine. Braking...
... the steering components. OPERATION Towing WARNING Objects towed with a rope have someone ride on a toboggan or sled, make sure the pole is at the rear with a rope. If the snowmobile becomes inoperable and must be towed on the towed snowmobile to the engine and drive system. CAUTION Towing a disabled snowmobile with the rear of the snowmobile. Remove the key and cover the machine. Braking...
Owners Manual
Page 108
... or plugged, coolant loss, air lock or engine damage may result. Most cooling systems are equipped with properly mixed coolant to the maximum mark. 2. Cooling System WARNING MAINTENANCE Bleeding the Cooling System Steam and hot liquids will not allow the recovery system to function properly. Add coolant to the coolant bottle to three minutes. Replace the pressure cap and carefully lower the front end of the heat exchangers...
... or plugged, coolant loss, air lock or engine damage may result. Most cooling systems are equipped with properly mixed coolant to the maximum mark. 2. Cooling System WARNING MAINTENANCE Bleeding the Cooling System Steam and hot liquids will not allow the recovery system to function properly. Add coolant to the coolant bottle to three minutes. Replace the pressure cap and carefully lower the front end of the heat exchangers...
Owners Manual
Page 113
... it from the housing. 5. Verify headlight aim. 110 Carefully flip the spring back into the housing. 3. Lift the rubber boot to release it into the wire harness. Headlight Bulb Installation 1. With the wire harness (2) attached to the housing. 4. NOTE: Recommended replacement bulbs include H4, HB2 and 9003 bulbs. 2. Insert the bulb into the housing, placing it with bare fingers. MAINTENANCE Lights NOTE: Do not touch a halogen...
... it from the housing. 5. Verify headlight aim. 110 Carefully flip the spring back into the housing. 3. Lift the rubber boot to release it into the wire harness. Headlight Bulb Installation 1. With the wire harness (2) attached to the housing. 4. NOTE: Recommended replacement bulbs include H4, HB2 and 9003 bulbs. 2. Insert the bulb into the housing, placing it with bare fingers. MAINTENANCE Lights NOTE: Do not touch a halogen...
Owners Manual
Page 114
... the taillight. 5. Reinstall the socket assembly. 6. Turn the socket counterclockwise 1/4 turn it clockwise to remove it . 4. Remove the lens. 2. Remove and replace the bulb (3). 3. Remove the screws securing the taillight lens. Reinstall the taillight lens. 600 HO IQ Touring 1. Open the rear storage compartment. 2. Secure the storage compartment door. 600 HO SwitchBack CFI 1. Install a new bulb. Lights MAINTENANCE Taillight/Brakelight Replacement 600 HO IQ CFI/600 HO IQ LX CFI 1. Remove the screws (1) securing the...
... the taillight. 5. Reinstall the socket assembly. 6. Turn the socket counterclockwise 1/4 turn it clockwise to remove it . 4. Remove the lens. 2. Remove and replace the bulb (3). 3. Remove the screws securing the taillight lens. Reinstall the taillight lens. 600 HO IQ Touring 1. Open the rear storage compartment. 2. Secure the storage compartment door. 600 HO SwitchBack CFI 1. Install a new bulb. Lights MAINTENANCE Taillight/Brakelight Replacement 600 HO IQ CFI/600 HO IQ LX CFI 1. Remove the screws (1) securing the...
Owners Manual
Page 141
... your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Details of operation 7. Length of time and conditions of trouble experienced 6. Date of your Polaris dealer for replacement parts, service or warranty. Polaris Customer Service United...
... your Owner's Manual to assist you. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. When contacting us about parts, service, or warranty, always provide the following information: 1. Details of operation 7. Length of time and conditions of trouble experienced 6. Date of your Polaris dealer for replacement parts, service or warranty. Polaris Customer Service United...
Owners Manual
Page 144
... needed. If any warranty issues. When requesting warranty service you if inconsistent with your original selling dealer; Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. however, you may not be covered by warranty. 141 This warranty gives you specific legal rights, and you may cause engine damage. Please work with controlling state law. How to state. Polaris recommends that you...
... needed. If any warranty issues. When requesting warranty service you if inconsistent with your original selling dealer; Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. however, you may not be covered by warranty. 141 This warranty gives you specific legal rights, and you may cause engine damage. Please work with controlling state law. How to state. Polaris recommends that you...
Owners Manual
Page 145
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
... to wear or not the direct result of a defect: Skis Tracks Suspension components Brake components Seat components Clutches and components Steering components Batteries Light bulbs/Sealed beam lamps Idler wheels Ski wear rods Slide rails Finished and unfinished surfaces Carburetor/Throttle body components Engine components Drive belts Hydraulic components Circuit breakers/Fuses Electronic components Warranty applies to the product only and does not allow for coverage...
Owners Manual
Page 146
... miles or two (2) calendar years from coverage. Coverage is subject to a $50 deductible. • The free Second Year Engine Service Contract applies to a $50 deductible per visit. Gaskets are covered, as required in the owner's manual. • Failure due to the ECU box, coils, stator plate, and sensors. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls...
... miles or two (2) calendar years from coverage. Coverage is subject to a $50 deductible. • The free Second Year Engine Service Contract applies to a $50 deductible per visit. Gaskets are covered, as required in the owner's manual. • Failure due to the ECU box, coils, stator plate, and sensors. The fuel pump is covered. • Clutches and related clutch parts, including but not limited to spark plugs, hoses, batteries, controls...
Owners Manual
Page 147
... to Safety Recalls. If You Move: If you have not followed the procedure set out above, your vehicle. You should take your new country. This policy does not apply to country. Upon residence verification, the servicing dealer will be sure to Polaris Industries in your vehicle to perform the warranty repair. You may not give authorization for warranty or service bulletin...
... to Safety Recalls. If You Move: If you have not followed the procedure set out above, your vehicle. You should take your new country. This policy does not apply to country. Upon residence verification, the servicing dealer will be sure to Polaris Industries in your vehicle to perform the warranty repair. You may not give authorization for warranty or service bulletin...
Owners Manual
Page 153
... Replacement...111 Brakes ...70, 107-109 E Electrical Connections...129 Engine Break-In...76-77 Engine Protection ...128 Engine Safety...8 Engine Stop Switch ...82 Environment ...5 Exhaust System ...106 C Carbide Skags ...67 Cargo Rack ...29 Chaincase Oil...97-98 Choke...97 Cleaning and Preservation ...127 Clutch Alignment Offset ...112 Clutch and Drive System ...128 Clutch Center Distance ...112 Clutch Cover Warning...21 Clutch Safety ...17 Clutch System ...112-117 Cold Weather Drive-Away ...17 Compression Damping ...51 Controls...
... Replacement...111 Brakes ...70, 107-109 E Electrical Connections...129 Engine Break-In...76-77 Engine Protection ...128 Engine Safety...8 Engine Stop Switch ...82 Environment ...5 Exhaust System ...106 C Carbide Skags ...67 Cargo Rack ...29 Chaincase Oil...97-98 Choke...97 Cleaning and Preservation ...127 Clutch Alignment Offset ...112 Clutch and Drive System ...128 Clutch Center Distance ...112 Clutch Cover Warning...21 Clutch Safety ...17 Clutch System ...112-117 Cold Weather Drive-Away ...17 Compression Damping ...51 Controls...
Owners Manual
Page 154
... Suspension, Rear, Lubrication . . 94-95 N Noise ...5 O Oil ...81 Oil Filter ...101 Oil Injection System ...77 Oil Level ...81 Oil Lines ...101 Oil Recommendations...77 Operation Warning ...23-24 Operator Safety ...6-20 P Parking Brake Lever Lock ...71 Passenger Warnings ...22 Preload, IFS Shock Spring ...44 Pre-Ride Checklist ...68 Pre-Ride Suspension Inspection ...126 Pressure Cap Warning ...21 R Radiator Compartment Access Panel 29 Rail Slide Wear ...126 Rear Rear Scissor Stop ...53 Rear Shocks, SwitchBack ...56 Rear Suspension Adjustments . . 46-49 Rear Suspension Adjustments IQ...
... Suspension, Rear, Lubrication . . 94-95 N Noise ...5 O Oil ...81 Oil Filter ...101 Oil Injection System ...77 Oil Level ...81 Oil Lines ...101 Oil Recommendations...77 Operation Warning ...23-24 Operator Safety ...6-20 P Parking Brake Lever Lock ...71 Passenger Warnings ...22 Preload, IFS Shock Spring ...44 Pre-Ride Checklist ...68 Pre-Ride Suspension Inspection ...126 Pressure Cap Warning ...21 R Radiator Compartment Access Panel 29 Rail Slide Wear ...126 Rear Rear Scissor Stop ...53 Rear Shocks, SwitchBack ...56 Rear Suspension Adjustments . . 46-49 Rear Suspension Adjustments IQ...