Owners Manual
Page 29
... crossing roads, steering and braking ability are greatly reduced. Check oil level when refueling. 26 S This vehicle is latched. S Parking brake may cause fading or sudden loss of traction products. S Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. See Owner's Manual for you should have a proper balance of the throttle control assembly, to control the vehicle. SAFETY Safety Decals and Locations Operation Warning...
... crossing roads, steering and braking ability are greatly reduced. Check oil level when refueling. 26 S This vehicle is latched. S Parking brake may cause fading or sudden loss of traction products. S Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. See Owner's Manual for you should have a proper balance of the throttle control assembly, to control the vehicle. SAFETY Safety Decals and Locations Operation Warning...
Owners Manual
Page 32
... reinstall the seat and trunk cover. C 2. FEATURES A Storage Compartments Trunk (Touring) Open the trunk cover (B) to access the under-seat storage area. + Storage Compartment (Classic) Open or close the storage compartments with the key. 29 Under-Seat Storage (Switchback) Lift the seat lever (+) and lift the seat to access the rear storage compartment. Push down on the seat latch lever (C), which is located at the lower rear of the passenger seat. 3. Reverse...
... reinstall the seat and trunk cover. C 2. FEATURES A Storage Compartments Trunk (Touring) Open the trunk cover (B) to access the under-seat storage area. + Storage Compartment (Classic) Open or close the storage compartments with the key. 29 Under-Seat Storage (Switchback) Lift the seat lever (+) and lift the seat to access the rear storage compartment. Push down on the seat latch lever (C), which is located at the lower rear of the passenger seat. 3. Reverse...
Owners Manual
Page 37
FEATURES Engine Management System To protect the engine, the engine management system will misfire at idle position Maximum vehicle speed, speed sensor error Reverse failure Function Reverse Rollover Throttle stuck, throttle safety switch high Throttle safety switch fault Throttle stuck, throttle safety switch low Max speed limiter Reverse Maximum RPM 5300 6000 5450 Result Engine will limit engine RPM, vehicle speed or turbo boost (FST) if the following conditions are encountered. Vehicle Speed is Limited Cause Function Maximum Speed MPH (km/h) Reverse...
FEATURES Engine Management System To protect the engine, the engine management system will misfire at idle position Maximum vehicle speed, speed sensor error Reverse failure Function Reverse Rollover Throttle stuck, throttle safety switch high Throttle safety switch fault Throttle stuck, throttle safety switch low Max speed limiter Reverse Maximum RPM 5300 6000 5450 Result Engine will limit engine RPM, vehicle speed or turbo boost (FST) if the following conditions are encountered. Vehicle Speed is Limited Cause Function Maximum Speed MPH (km/h) Reverse...
Owners Manual
Page 77
... procedures for extended periods during the first 500 miles (800 km) of non-recommended oil may cause serious engine damage. See page 79. 2. Check the oil level in . See page 92. Add oil if necessary to maintain at first. Do not operate at full throttle or high speeds for a proper break-in the oil tank. Perform regular checks on fluid levels, controls and...
... procedures for extended periods during the first 500 miles (800 km) of non-recommended oil may cause serious engine damage. See page 79. 2. Check the oil level in . See page 92. Add oil if necessary to maintain at first. Do not operate at full throttle or high speeds for a proper break-in the oil tank. Perform regular checks on fluid levels, controls and...
Owners Manual
Page 78
... the engine starts. 1. Release the key to the RUN position. See Check Before Starting the Engine beginning on page 65. CAUTION To avoid injury and/or engine damage, do not operate the electric starter while the engine is running. 3. Turn the key to START to be sure of proper operation. Never start your snowmobile without checking all safety warnings pertaining to the ON position. 2. Do not depress the throttle...
... the engine starts. 1. Release the key to the RUN position. See Check Before Starting the Engine beginning on page 65. CAUTION To avoid injury and/or engine damage, do not operate the electric starter while the engine is running. 3. Turn the key to START to be sure of proper operation. Never start your snowmobile without checking all safety warnings pertaining to the ON position. 2. Do not depress the throttle...
Owners Manual
Page 84
... of control, which could result in the throttle cable may cause erratic machine behavior and loss of escaping air. If the engine doesn't start, take the snowmobile to OFF. 2. If an emergency exists and it several times. When these switches are disconnected, the ignition key switch must return to the idle position quickly and completely. 4. Turbo Noise (FST) Under some conditions, when the throttle lever is released...
... of control, which could result in the throttle cable may cause erratic machine behavior and loss of escaping air. If the engine doesn't start, take the snowmobile to OFF. 2. If an emergency exists and it several times. When these switches are disconnected, the ignition key switch must return to the idle position quickly and completely. 4. Turbo Noise (FST) Under some conditions, when the throttle lever is released...
Owners Manual
Page 86
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All All 83 See page 80 for stopping the snowmobile in the event of an emergency. n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch and throttle safety switch.
SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All All 83 See page 80 for stopping the snowmobile in the event of an emergency. n Emergency Stopping OPERATION The following chart lists methods for more information about the engine stop switch and throttle safety switch.
Owners Manual
Page 87
Remove the key and cover the snowmobile. Braking distances increase when towing loads. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in place can easily collide with a rope. Towing WARNING Objects towed with a rope have someone ride on a level surface and support it isn't possible to use a rigid tow bar, attach the tow rope to the...
Remove the key and cover the snowmobile. Braking distances increase when towing loads. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in place can easily collide with a rope. Towing WARNING Objects towed with a rope have someone ride on a level surface and support it isn't possible to use a rigid tow bar, attach the tow rope to the...
Owners Manual
Page 91
MAINTENANCE D = Perform Service " = Replace Periodic Maintenance Interval Table DAILY or PRERIDE INITIALLY Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front/Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Pg 71 71 80 71 71 71 Instructions (see your dealer for service Check lever travel and lever "feel" Inspect fluid level, add as needed Secure properly...
MAINTENANCE D = Perform Service " = Replace Periodic Maintenance Interval Table DAILY or PRERIDE INITIALLY Item Engine Stop Switch Ignition Switch Throttle Safety Switch Taillight Brakelight Headlight Skags (Wear Bars) Fluid Leaks Parking Brake Brake Lever Coolant Brake fluid Hood Latches Seat Latches Rail Slide Foam Oil Breather Element Front/Rear Suspension and Steering Fasteners Front Limiter Strap Oil Lines Alternator Belt Pg 71 71 80 71 71 71 Instructions (see your dealer for service Check lever travel and lever "feel" Inspect fluid level, add as needed Secure properly...
Owners Manual
Page 98
... handlebar harness by inserting the harness plug into the handlebar wiring harness connector. 10. Remove the oil filter cap, then remove the oil filter. Open the handlebar cover. Have an assistant use the ignition key to drain out before removing it 's worn or damaged. 19. Reinstall the 20A EFI Fuse. 21. Inspect the o-ring and replace it if it . Remove the dipstick from the starter motor wiring harness. Engine Oil Oil Change MAINTENANCE 9. Reinstall...
... handlebar harness by inserting the harness plug into the handlebar wiring harness connector. 10. Remove the oil filter cap, then remove the oil filter. Open the handlebar cover. Have an assistant use the ignition key to drain out before removing it 's worn or damaged. 19. Reinstall the 20A EFI Fuse. 21. Inspect the o-ring and replace it if it . Remove the dipstick from the starter motor wiring harness. Engine Oil Oil Change MAINTENANCE 9. Reinstall...
Owners Manual
Page 106
... foam filter periodically to service the fuel pump. When operating in the Periodic Maintenance Table beginning on page 88. Do not attempt to remove any accumulation of deterioration or damage. MAINTENANCE + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. Replace worn or damaged fuel lines promptly. Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Fuel Lines Inspect the fuel lines...
... foam filter periodically to service the fuel pump. When operating in the Periodic Maintenance Table beginning on page 88. Do not attempt to remove any accumulation of deterioration or damage. MAINTENANCE + Fuel Injectors All fuel injector service must be performed by an authorized Polaris dealer. Replace worn or damaged fuel lines promptly. Fuel Pump All fuel pump service must be performed by an authorized Polaris dealer. Fuel Lines Inspect the fuel lines...
Owners Manual
Page 117
MAINTENANCE Lights NOTE: Removing Halogen Bulbs Do not touch a halogen bulb with an alcohol-moistened towel. 1. Oil from the headlight assembly. Lift the rubber boot to the bulb (C), withdraw the bulb from the housing. 5. Installing Halogen Bulbs 1. 2. 3. 4. Insert the bulb into the housing, placing it with bare fingers. Replacing Taillight Bulbs 1. Push the bulb in and twist counterclockwise and replace the bulb. 3. C 3. Grasp the bulb by its metal base...
MAINTENANCE Lights NOTE: Removing Halogen Bulbs Do not touch a halogen bulb with an alcohol-moistened towel. 1. Oil from the headlight assembly. Lift the rubber boot to the bulb (C), withdraw the bulb from the housing. 5. Installing Halogen Bulbs 1. 2. 3. 4. Insert the bulb into the housing, placing it with bare fingers. Replacing Taillight Bulbs 1. Push the bulb in and twist counterclockwise and replace the bulb. 3. C 3. Grasp the bulb by its metal base...
Owners Manual
Page 118
... Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay FUSE LABEL CHASSIS RELAY CHASSIS 30A EX. SENSOR GAUGE 20A REVERSE SHIFT IGNITION 20A EFI RELAY EFI 20A Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector Wastegate PTO Ignition Coil MAG Ignition Coil Fuel Pump CAC fan IGNITION RELAY FUEL PUMP RELAY FAN RELAY...
... Handwarmers Thumbwarmer Tail lamp Brake lamp Alternator coils Exhaust sensor Gauge Reverse shift Accessory projector beam relay FUSE LABEL CHASSIS RELAY CHASSIS 30A EX. SENSOR GAUGE 20A REVERSE SHIFT IGNITION 20A EFI RELAY EFI 20A Diagnostic plug Ignition relay power Cam phase sensor ECU hold-on power Reverse limit switch Forward limit switch Start relay coil Chassis relay coil Ignition relay coil Fuel pump relay coil Fan relay coil Fuel pump relay power PTO injector MAG injector Wastegate PTO Ignition Coil MAG Ignition Coil Fuel Pump CAC fan IGNITION RELAY FUEL PUMP RELAY FAN RELAY...
Owners Manual
Page 139
... too warm (FST only) Engine management system failure Engine overheating Fuel in fuel Poor quality or low octane fuel Loose ignition connections Incorrect spark plug gap or heat range Fouled or defective spark plug Kinked or plugged fuel vent line Clogged air filter Air flow through the intake. See the "Engine Overheating" troubleshooting section. See your dealer. Check the coolant level. Clean snow and debris from the radiator. Inspect and clean or replace. See your...
... too warm (FST only) Engine management system failure Engine overheating Fuel in fuel Poor quality or low octane fuel Loose ignition connections Incorrect spark plug gap or heat range Fouled or defective spark plug Kinked or plugged fuel vent line Clogged air filter Air flow through the intake. See the "Engine Overheating" troubleshooting section. See your dealer. Check the coolant level. Clean snow and debris from the radiator. Inspect and clean or replace. See your...
Owners Manual
Page 146
... dealer to resolve any warranty issues. Your dealer will remain in effect. If any Polaris Servicing Dealer to perform warranty service. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. however, you may use of the above limitation may not apply to you must take it to a Polaris dealer authorized to repair Polaris snowmobiles. This warranty gives you specific legal rights, and you...
... dealer to resolve any warranty issues. Your dealer will remain in effect. If any Polaris Servicing Dealer to perform warranty service. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. however, you may use of the above limitation may not apply to you must take it to a Polaris dealer authorized to repair Polaris snowmobiles. This warranty gives you specific legal rights, and you...
Owners Manual
Page 147
... not the direct result of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of personal loss...
... not the direct result of a defect: Skis Ski wear rods Tracks Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of personal loss...
Owners Manual
Page 148
... engine component. S The free Second Year Engine Service Contract applies to accident, fire, explosion, theft, or other electrical components are excluded from coverage. 145 A partial list of purchase, whichever comes first. This includes off-season storage as are excluded from coverage. Gaskets are covered, as listed in the owner's manual or Polaris updates. S Non wear related throttle body parts are required to spark plugs, hoses, batteries, controls...
... engine component. S The free Second Year Engine Service Contract applies to accident, fire, explosion, theft, or other electrical components are excluded from coverage. 145 A partial list of purchase, whichever comes first. This includes off-season storage as are excluded from coverage. Gaskets are covered, as listed in the owner's manual or Polaris updates. S Non wear related throttle body parts are required to spark plugs, hoses, batteries, controls...
Owners Manual
Page 149
... the country in which the vehicle was originally purchased, all warranty coverage will be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 141). 146 Notice If your vehicle is registered outside of the country where it was purchased, Warranty or Service Bulletin repairs may be required to perform the warranty repair. This policy does not apply...
... the country in which the vehicle was originally purchased, all warranty coverage will be done by the basic warranty.) For questions call Polaris Customer Assistance (see page 141). 146 Notice If your vehicle is registered outside of the country where it was purchased, Warranty or Service Bulletin repairs may be required to perform the warranty repair. This policy does not apply...
Owners Manual
Page 155
... Starting the Engine ...71 Check Before Starting the Engine . 65-70 Check Engine Indicator ...33 Cleaning and Preservation ...131 Clutch Alignment ...116 Clutch and Drive System ...131 Clutch Cover ...23 Clutch System ...116-119 Clutches ...19 Cold Weather Drive-Away ...19 Controls and Linkage ...131 Coolant ...106 Coolant Level ...106 Cooling System ...106-109 F Flushing the Cooling System ...Foam Oil Breather Element ...Fogging the Engine ...FRA Position, M10 ...Front Shock Spring Preload ...Front Springs ...Fuel ...Fuel Filter ...Fuel Injectors ...Fuel...
... Starting the Engine ...71 Check Before Starting the Engine . 65-70 Check Engine Indicator ...33 Cleaning and Preservation ...131 Clutch Alignment ...116 Clutch and Drive System ...131 Clutch Cover ...23 Clutch System ...116-119 Clutches ...19 Cold Weather Drive-Away ...19 Controls and Linkage ...131 Coolant ...106 Coolant Level ...106 Cooling System ...106-109 F Flushing the Cooling System ...Foam Oil Breather Element ...Fogging the Engine ...FRA Position, M10 ...Front Shock Spring Preload ...Front Springs ...Fuel ...Fuel Filter ...Fuel Injectors ...Fuel...
Owners Manual
Page 156
... Passenger Grab Handle Adjustment . 61 Passenger Seat ...29 PERC ...82 Polaris Products ...133 Pre-Ride Checklist ...64 Pre-Ride Inspections ...64-72 Pressure Cap ...23 H Halogen Bulbs ...Handlebar Adjustments ...Headlights ...High Temperature Indicator ...Hydraulic Brake Inspection ...114 60 30 107 111 I Ice and Snow Build-up ...17 IFS ...46 IFS Components ...46 Inadequate Snow Conditions ...20 Instrumentation ...37-45 Intake Filters ...103 Intake Silencer ...19 R Radiator...
... Passenger Grab Handle Adjustment . 61 Passenger Seat ...29 PERC ...82 Polaris Products ...133 Pre-Ride Checklist ...64 Pre-Ride Inspections ...64-72 Pressure Cap ...23 H Halogen Bulbs ...Handlebar Adjustments ...Headlights ...High Temperature Indicator ...Hydraulic Brake Inspection ...114 60 30 107 111 I Ice and Snow Build-up ...17 IFS ...46 IFS Components ...46 Inadequate Snow Conditions ...20 Instrumentation ...37-45 Intake Filters ...103 Intake Silencer ...19 R Radiator...