Owners Manual
Page 13
... serious personal injury or death. Your snowmobile is to be seated with the engine running boards, and comfortably positioned for proper throttle, brake, and steering control. Serious injuries may hinder your weight shifting ability. WARNING If fingers or clothing contact the moving parts of the track. SAFETY Operator Safety Stay Away From Moving Parts WARNING Never hold the snowmobile up or stand behind it while...
... serious personal injury or death. Your snowmobile is to be seated with the engine running boards, and comfortably positioned for proper throttle, brake, and steering control. Serious injuries may hinder your weight shifting ability. WARNING If fingers or clothing contact the moving parts of the track. SAFETY Operator Safety Stay Away From Moving Parts WARNING Never hold the snowmobile up or stand behind it while...
Owners Manual
Page 15
... Too much weight on the hood of these models indicates single rider operation. Driving 2-Up - Some Polaris snowmobiles are necessary for stopping. 12 See page 24 for stopping. More space is designed for a single rider only. WARNING Control becomes more than two people on the console of the machine may reduce your snowmobile. Make sure the passenger remains seated behind the driver, facing...
... Too much weight on the hood of these models indicates single rider operation. Driving 2-Up - Some Polaris snowmobiles are necessary for stopping. 12 See page 24 for stopping. More space is designed for a single rider only. WARNING Control becomes more than two people on the console of the machine may reduce your snowmobile. Make sure the passenger remains seated behind the driver, facing...
Owners Manual
Page 22
... the steering and skis, maximum control is a well-engineered and well-constructed recreational vehicle. Any tampering may occur if the intake silencer or filter are removed. Operator Safety Intake Silencer SAFETY Do not operate the engine with enough authority to the engine may disrupt this manual to service the clutches. Apply the throttle with the intake silencer or filter removed. Maintenance Your Polaris snowmobile is achieved by shifting of body weight. Each clutch is...
... the steering and skis, maximum control is a well-engineered and well-constructed recreational vehicle. Any tampering may occur if the intake silencer or filter are removed. Operator Safety Intake Silencer SAFETY Do not operate the engine with enough authority to the engine may disrupt this manual to service the clutches. Apply the throttle with the intake silencer or filter removed. Maintenance Your Polaris snowmobile is achieved by shifting of body weight. Each clutch is...
Owners Manual
Page 35
...seated at the top of the shocks with occasional light bottoming. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut 1 2 3 4 5 32 If the skis are misaligned, see your machine is using full travel is full, the bumper will move up on the shock rod until it contacts the body... during the ride. Shock Absorber Components 1. 2. 3. 4. 5. See page 120 to the IFS. For the best ride, the suspension should be adjusted to the amount of travel of the rod. The bumper will be affected. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment...
...seated at the top of the shocks with occasional light bottoming. Retainer Shock Rod Jounce Bumper Body Threaded Spring Preload Adjuster Nut 1 2 3 4 5 32 If the skis are misaligned, see your machine is using full travel is full, the bumper will move up on the shock rod until it contacts the body... during the ride. Shock Absorber Components 1. 2. 3. 4. 5. See page 120 to the IFS. For the best ride, the suspension should be adjusted to the amount of travel of the rod. The bumper will be affected. THE PERFECT FIT Front Suspension Adjustments WARNING Always verify ski alignment...
Owners Manual
Page 55
... pages to locate the pre-ride inspection items. Item Drive Belt Condition Recoil Rope Coolant Level Park Brake Lock/Brake Lever/Brake System Auxiliary Shut-Off Switch (Engine Stop Switch) Ignition Switch Taillight/Brakelight/Headlight Suspension Mounting Bolts Skags (Wear Bars) Ski Saddle and Spindle Bolts Steering System Hood Straps/Latches Seat Latches (if equipped) Throttle Lever/Safety Switch Rear Wheel Idler Bolts Tether Switch/Strap Track Alignment/Condition Hi-Fax Condition Chaincase/Gearcase Oil Injection Oil Level See Page 111, 113 56 98 54, 55...
... pages to locate the pre-ride inspection items. Item Drive Belt Condition Recoil Rope Coolant Level Park Brake Lock/Brake Lever/Brake System Auxiliary Shut-Off Switch (Engine Stop Switch) Ignition Switch Taillight/Brakelight/Headlight Suspension Mounting Bolts Skags (Wear Bars) Ski Saddle and Spindle Bolts Steering System Hood Straps/Latches Seat Latches (if equipped) Throttle Lever/Safety Switch Rear Wheel Idler Bolts Tether Switch/Strap Track Alignment/Condition Hi-Fax Condition Chaincase/Gearcase Oil Injection Oil Level See Page 111, 113 56 98 54, 55...
Owners Manual
Page 74
SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All WARNING Excessive or repetitive use of an emergency. Refer to overheat and result in brake failure. 71 This overheated condition could cause sudden loss of brakes and/or fire, resulting...
SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All WARNING Excessive or repetitive use of an emergency. Refer to overheat and result in brake failure. 71 This overheated condition could cause sudden loss of brakes and/or fire, resulting...
Owners Manual
Page 78
...) off the ground. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. NOTE: Polaris has accessory covers and track stands available to maintain control of the snowmobile. DO NOT tow toboggans, sleds, saucers, or any possibility of contact between the snowmobile's track and a person riding in serious damage to the engine and drive system...
...) off the ground. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. NOTE: Polaris has accessory covers and track stands available to maintain control of the snowmobile. DO NOT tow toboggans, sleds, saucers, or any possibility of contact between the snowmobile's track and a person riding in serious damage to the engine and drive system...
Owners Manual
Page 80
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason Clutch Clutch Offset Alignment (without belt) Drive Belt Condition Clutches (disassemble) Belt Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Mounting Plate Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 110 111 110 110 Engine 114 98 93 99 91 97 97...
... 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason Clutch Clutch Offset Alignment (without belt) Drive Belt Condition Clutches (disassemble) Belt Tension Clutch Sheaves Engine Mounts Recoil Rope Engine Mounting Plate Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 110 111 110 110 Engine 114 98 93 99 91 97 97...
Owners Manual
Page 82
... mi. (1600 km) 2000 mi. (3200 km) PreSeason Electrical Auxiliary Shut-Off Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearings Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Straps Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut 57 53, 68 57 57 57 86...
... mi. (1600 km) 2000 mi. (3200 km) PreSeason Electrical Auxiliary Shut-Off Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight Ski Toe Alignment Suspension Mounting Bolts Steering Fasteners Rear Suspension Fasteners Suspension Shock Oil Cooling Fins and Shroud Drive Shaft Bearings Jackshaft Bearings Skags (Wear Bars) Ski Saddle/Spindle Bolts Ski Pivots Ski Spindle Steering Arm(s) Upper / Lower Steering Post Support Bracket Drive Chain Tension Hood Straps Battery Fluid Level Rear Wheel Idler Bolts Idler Bolt Jam Nut 57 53, 68 57 57 57 86...
Owners Manual
Page 94
... the engine and the service. Remove the spark plug cap. 2. NOTE: Incorrect fuel mixture can cause serious burns. Refer to remove. 3. WARNING A hot exhaust system and engine can often cause a spark plug to 18-22 ft. A white insulator tip indicates overheating, caused by use of engine operation. This indicates the proper type and heat range for inspection. Using the special wrench provided in color. General Maintenance Spark Plugs MAINTENANCE Spark plug condition...
... the engine and the service. Remove the spark plug cap. 2. NOTE: Incorrect fuel mixture can cause serious burns. Refer to remove. 3. WARNING A hot exhaust system and engine can often cause a spark plug to 18-22 ft. A white insulator tip indicates overheating, caused by use of engine operation. This indicates the proper type and heat range for inspection. Using the special wrench provided in color. General Maintenance Spark Plugs MAINTENANCE Spark plug condition...
Owners Manual
Page 103
...water outlet manifold and/or the thermostat housing. Start the engine and run at a fast idle for two to bleed through the system until it runs out the bleed holes. Feel the heat exchangers under the running boards. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Allow the coolant... inspected or replaced. MAINTENANCE CAUTION General Maintenance Bleeding the Cooling System If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Remove the pressure cap and fill the coolant bottle with a filter that should...
...water outlet manifold and/or the thermostat housing. Start the engine and run at a fast idle for two to bleed through the system until it runs out the bleed holes. Feel the heat exchangers under the running boards. Replace the pressure cap and carefully lower the front end of the heat exchangers. 3. Allow the coolant... inspected or replaced. MAINTENANCE CAUTION General Maintenance Bleeding the Cooling System If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result. Remove the pressure cap and fill the coolant bottle with a filter that should...
Owners Manual
Page 130
... twin cylinder models, the opposite piston will be up from the fuel tank to drain the fuel system. Securely support the front of the snowmobile with dielectric grease and re-connect. Replace the spark plugs and lower the machine to 5 on page 129. 127 Replace worn or frayed electrical wire and connectors. Extended Storage MAINTENANCE Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates...
... twin cylinder models, the opposite piston will be up from the fuel tank to drain the fuel system. Securely support the front of the snowmobile with dielectric grease and re-connect. Replace the spark plugs and lower the machine to 5 on page 129. 127 Replace worn or frayed electrical wire and connectors. Extended Storage MAINTENANCE Engine and Carburetor Protection Using a fuel stabilizer and topping off the fuel tank eliminates...
Owners Manual
Page 142
Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Details of operation 3. Previous correspondence 4. Model number 6. Administration 1. B. Polaris warranty will be happy to record the identification numbers of stolen machines. 2. In addition to further monitor thefts. 3. Length of time and conditions of trouble experienced 2. A. Polaris warranty will provide all dealerships with...
Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Details of operation 3. Previous correspondence 4. Model number 6. Administration 1. B. Polaris warranty will be happy to record the identification numbers of stolen machines. 2. In addition to further monitor thefts. 3. Length of time and conditions of trouble experienced 2. A. Polaris warranty will provide all dealerships with...
Owners Manual
Page 144
... to perform warranty service. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). Polaris recommends that you may cause engine damage. Please work with controlling state law. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. When requesting warranty service you must present your snowmobile requires warranty service, you...
... to perform warranty service. Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). Polaris recommends that you may cause engine damage. Please work with controlling state law. Engine Oil 1. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. When requesting warranty service you must present your snowmobile requires warranty service, you...
Owners Manual
Page 145
... rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of warranty coverage. improper engine timing; improper component alignment, tension, adjustment or altitude compensation; repairs made after the warranty period...
... rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of warranty coverage. improper engine timing; improper component alignment, tension, adjustment or altitude compensation; repairs made after the warranty period...
Owners Manual
Page 146
... other electrical components are intake and exhaust manifolds excluding paint coverage. Regular, documented service maintenance visits are covered. S Piston seizures, unless caused by improper fuel or oil. Gaskets are covered, as listed in North America and is transferable 120 days after the first twelve months of the snowmobile. S Failure due to the ECU box, coils, stator plate, and sensors. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract...
... other electrical components are intake and exhaust manifolds excluding paint coverage. Regular, documented service maintenance visits are covered. S Piston seizures, unless caused by improper fuel or oil. Gaskets are covered, as listed in North America and is transferable 120 days after the first twelve months of the snowmobile. S Failure due to the ECU box, coils, stator plate, and sensors. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract...
Owners Manual
Page 147
... contact Polaris Customer Assistance and the customs department of the destination country before you move or are traveling temporarily outside the country where your vehicle is registered outside of the country in order to perform the warranty repair. Notice If your vehicle was purchased, you have received authorization for export. You must be eligible for warranty or service...
... contact Polaris Customer Assistance and the customs department of the destination country before you move or are traveling temporarily outside the country where your vehicle is registered outside of the country in order to perform the warranty repair. Notice If your vehicle was purchased, you have received authorization for export. You must be eligible for warranty or service...
Owners Manual
Page 148
... Clutch and Drive System ...126 Clutch Center Distance ...113 Clutch Cover ...23 Clutch Guard ...18 Clutch System ...110 Clutch, Standard ...113 Clutch, TEAM ...113 Clutches ...19 Coil Springs, Edge 136 ...39 Cold Weather Drive-Away ...19 Controls and Linkage ...126 Coolant Level ...98 Coolant Mixture ...98 Cooling ...97 Coupler Greasing ...86 F Fall Tune-Up ...116 FEATURES ...29-30 Flushing the Cooling System ...99 Front Arm Mounting Holes, ETS ...43 Front Springs ...35 Front To Rear Coupling...
... Clutch and Drive System ...126 Clutch Center Distance ...113 Clutch Cover ...23 Clutch Guard ...18 Clutch System ...110 Clutch, Standard ...113 Clutch, TEAM ...113 Clutches ...19 Coil Springs, Edge 136 ...39 Cold Weather Drive-Away ...19 Controls and Linkage ...126 Coolant Level ...98 Coolant Mixture ...98 Cooling ...97 Coupler Greasing ...86 F Fall Tune-Up ...116 FEATURES ...29-30 Flushing the Cooling System ...99 Front Arm Mounting Holes, ETS ...43 Front Springs ...35 Front To Rear Coupling...
Owners Manual
Page 149
... ...77-80 Maintenance Log ...81-82 Maneuverability ...19 Manual Start ...58 Mechanical Reverse ...73 Mirror Adjustment ...57 Moving Parts ...10 S SAFETY ...8-28 Safety Decals and Locations ...23-28 Scissor Stop, Edge 136 ...39-41 Seat, Passenger ...70 Second Year Engine Service Contract 143 Service and Warranty Information ...139 Shock Absorber Components ...32 Shock Damping ...33 Shock Spring Preload, Front ...34 Shock Valving ...35 N Noise ...6 Notes for Owners and Drivers ...5 O Oil ...66 Oil Filter ...95...
... ...77-80 Maintenance Log ...81-82 Maneuverability ...19 Manual Start ...58 Mechanical Reverse ...73 Mirror Adjustment ...57 Moving Parts ...10 S SAFETY ...8-28 Safety Decals and Locations ...23-28 Scissor Stop, Edge 136 ...39-41 Seat, Passenger ...70 Second Year Engine Service Contract 143 Service and Warranty Information ...139 Shock Absorber Components ...32 Shock Damping ...33 Shock Spring Preload, Front ...34 Shock Valving ...35 N Noise ...6 Notes for Owners and Drivers ...5 O Oil ...66 Oil Filter ...95...
Owners Manual
Page 150
... Track Lubrication ...117 Track Maintenance ...117-119 Track Tension ...118 Track Tension Data ...119 Track Warm-Up ...62 Traction Products ...49 Transmission ...57 Transporting the Snowmobile ...128 TROUBLESHOOTING ...133-138 V Variable Exhaust System ...61, 93 Vehicle Identification Numbers ...7 W Warning Labels ...23-28 WARRANTY ...139-144 Water Pump Belt Inspection ...93 Water/Sediment Trap Service ...94 Wear Strips ...51 Weight Transfer During Acceleration, Edge 136...
... Track Lubrication ...117 Track Maintenance ...117-119 Track Tension ...118 Track Tension Data ...119 Track Warm-Up ...62 Traction Products ...49 Transmission ...57 Transporting the Snowmobile ...128 TROUBLESHOOTING ...133-138 V Variable Exhaust System ...61, 93 Vehicle Identification Numbers ...7 W Warning Labels ...23-28 WARRANTY ...139-144 Water Pump Belt Inspection ...93 Water/Sediment Trap Service ...94 Wear Strips ...51 Weight Transfer During Acceleration, Edge 136...