Owners Manual
Page 12
... competitive use throttle and brakes gradually. Safety Decals and Locations WARNING DNever SAFETY WARNING WARNING operate this ATV if you are under the age of 16 increases your chance of other ATVs you are under age 16. 7172559 WARNING This ATV may exceed the performance of severe injury or death. Steering becomes difficult. This category S (Sport) ATV is a high performance vehicle for...
... competitive use throttle and brakes gradually. Safety Decals and Locations WARNING DNever SAFETY WARNING WARNING operate this ATV if you are under the age of 16 increases your chance of other ATVs you are under age 16. 7172559 WARNING This ATV may exceed the performance of severe injury or death. Steering becomes difficult. This category S (Sport) ATV is a high performance vehicle for...
Owners Manual
Page 14
... altitude. Do not operate vehicle without pre-filter. TIRE PRESSURE IN PSI (KPa): FRONT 4 (27,6) REAR 4 (27,6) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS 645 LBS. (293 kg). Operation of this vehicle without the air filter element will increase your Owner's Manual. Reduce speed and allow greater distance for details. Consult owner's manual or dealer for braking when carrying cargo. S SAFETY Specific carburetor jetting and adjustments...
... altitude. Do not operate vehicle without pre-filter. TIRE PRESSURE IN PSI (KPa): FRONT 4 (27,6) REAR 4 (27,6) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS 645 LBS. (293 kg). Operation of this vehicle without the air filter element will increase your Owner's Manual. Reduce speed and allow greater distance for details. Consult owner's manual or dealer for braking when carrying cargo. S SAFETY Specific carburetor jetting and adjustments...
Owners Manual
Page 26
... made to the vehicle, that may change the handling characteristics of the vehicle, or make any equipment that increase its speed or power. Therefore, we strongly recommend that consumers do not install on the vehicle. 23 NOTE: The addition of certain accessories may increase the speed or power of the vehicle. Any modifications to the vehicle for these purposes. Operator Safety SAFETY Equipment Modifications...
... made to the vehicle, that may change the handling characteristics of the vehicle, or make any equipment that increase its speed or power. Therefore, we strongly recommend that consumers do not install on the vehicle. 23 NOTE: The addition of certain accessories may increase the speed or power of the vehicle. Any modifications to the vehicle for these purposes. Operator Safety SAFETY Equipment Modifications...
Owners Manual
Page 62
RES: For reserve supply if main supply is located under the fuel tank on reserve gas. NOTE: There's about a 5 to 8 mile (8 to the ON position after using the main supply. 1 Always return the valve to 13 km) range on the left side of the ATV. Always refill the gas tank as soon as possible after refueling. It has three positions: OFF: For vehicle storage and when transporting. RES OFF ON FUEL OFF ON FUEL RES OFF ON FUEL RES 59 ON: For normal operation. Fuel Valve FEATURES AND CONTROLS The fuel valve (1) is exhausted.
RES: For reserve supply if main supply is located under the fuel tank on reserve gas. NOTE: There's about a 5 to 8 mile (8 to the ON position after using the main supply. 1 Always return the valve to 13 km) range on the left side of the ATV. Always refill the gas tank as soon as possible after refueling. It has three positions: OFF: For vehicle storage and when transporting. RES OFF ON FUEL OFF ON FUEL RES OFF ON FUEL RES 59 ON: For normal operation. Fuel Valve FEATURES AND CONTROLS The fuel valve (1) is exhausted.
Owners Manual
Page 63
... fuel filter. Refer to clean the fuel filter. Do not attempt to the engine starting procedure on when the choke knob (1) is fully on page 70 for service if you suspect the fuel filter is located directly below the handlebar. The choke is pulled completely out. See your Polaris dealer for correct choke and throttle settings during starting a cold engine. FEATURES AND CONTROLS Fuel Tank The fuel tank filler cap is plugged...
... fuel filter. Refer to clean the fuel filter. Do not attempt to the engine starting procedure on when the choke knob (1) is fully on page 70 for service if you suspect the fuel filter is located directly below the handlebar. The choke is pulled completely out. See your Polaris dealer for correct choke and throttle settings during starting a cold engine. FEATURES AND CONTROLS Fuel Tank The fuel tank filler cap is plugged...
Owners Manual
Page 70
... the break-in period, change both the oil and the filter after one hour of operation, or after using the first tank of fuel. 67 See page 60. 2. Check the oil level on the daily pre-ride inspection checklist. Do not operate at first. Fill the fuel tank with vehicle operation and handling. 5. Allow the engine sufficient time to maintain the level...
... the break-in period, change both the oil and the filter after one hour of operation, or after using the first tank of fuel. 67 See page 60. 2. Check the oil level on the daily pre-ride inspection checklist. Do not operate at first. Fill the fuel tank with vehicle operation and handling. 5. Allow the engine sufficient time to maintain the level...
Owners Manual
Page 72
If the tire moves excessively, do not operate. See your Polaris dealer. -103 114 -52, 155 49 49 111 116 -12 94 69 Pre-Ride Inspection Pre-Ride Checklist Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights / switches Engine stop switch Air filter, pre-filter Headlamp Brake light / tail lamp Riding gear A-arm ball joints OPERATION Inspect, ensure tightness Ensure proper levels Ensure proper...
If the tire moves excessively, do not operate. See your Polaris dealer. -103 114 -52, 155 49 49 111 116 -12 94 69 Pre-Ride Inspection Pre-Ride Checklist Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights / switches Engine stop switch Air filter, pre-filter Headlamp Brake light / tail lamp Riding gear A-arm ball joints OPERATION Inspect, ensure tightness Ensure proper levels Ensure proper...
Owners Manual
Page 73
... vehicle immediately after starting could cause engine damage. Make sure the fuel valve is disengaged. WARNING Engine exhaust contains poisonous carbon monoxide and can be started when the transmission is in neutral, or while in neutral, lock the parking brake and disengage the clutch. Allow the engine to warm up for several minutes before operating. 1. Never run an engine in severe injury or death. Place the transmission in gear if the clutch...
... vehicle immediately after starting could cause engine damage. Make sure the fuel valve is disengaged. WARNING Engine exhaust contains poisonous carbon monoxide and can be started when the transmission is in neutral, or while in neutral, lock the parking brake and disengage the clutch. Allow the engine to warm up for several minutes before operating. 1. Never run an engine in severe injury or death. Place the transmission in gear if the clutch...
Owners Manual
Page 84
... unlock the park brake. 6. Use the brakes to slowly allow the vehicle to roll around to proceed slowly. Reach across the hill or slightly downward. With the front brakes still applied, release the clutch lever and lock the park brake. Stay in the clutch 8' lever. Pull in the clutch lever, shift into neutral and restart the engine. 9. Uphill 7. Staying uphill of the ATV, turn the handlebars...
... unlock the park brake. 6. Use the brakes to slowly allow the vehicle to roll around to proceed slowly. Reach across the hill or slightly downward. With the front brakes still applied, release the clutch lever and lock the park brake. Stay in the clutch 8' lever. Pull in the clutch lever, shift into neutral and restart the engine. 9. Uphill 7. Staying uphill of the ATV, turn the handlebars...
Owners Manual
Page 96
... adjustment Check operation E Air filter and Pre-cleaner Coolant Fuel " Engine/transmission oil Throttle Clutch Lights " 93 tighten Inspect; Periodic Maintenance Chart Item Hours Brake systems/fluid Tires Wheels/lug nuts Frame fasteners " MAINTENANCE AND LUBRICATION Remarks Maintenance Interval (whichever comes first) Calendar Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Miles (Km) - tighten Inspect...
... adjustment Check operation E Air filter and Pre-cleaner Coolant Fuel " Engine/transmission oil Throttle Clutch Lights " 93 tighten Inspect; Periodic Maintenance Chart Item Hours Brake systems/fluid Tires Wheels/lug nuts Frame fasteners " MAINTENANCE AND LUBRICATION Remarks Maintenance Interval (whichever comes first) Calendar Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Miles (Km) - tighten Inspect...
Owners Manual
Page 97
have dealer replace if wheel moves excessively " A-arm ball joint E " Perform these services. Polaris Premium All Season Grease 94 apply Polaris dielectric grease to severe use. J F Emission Control System Service (California) Have an authorized Polaris dealer perform these procedures more often for free operation and loose components Drain deposits when visible Check daily; MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item Hours Engine stop switch " " Maintenance Interval (whichever comes first...
have dealer replace if wheel moves excessively " A-arm ball joint E " Perform these services. Polaris Premium All Season Grease 94 apply Polaris dielectric grease to severe use. J F Emission Control System Service (California) Have an authorized Polaris dealer perform these procedures more often for free operation and loose components Drain deposits when visible Check daily; MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item Hours Engine stop switch " " Maintenance Interval (whichever comes first...
Owners Manual
Page 101
... two years Inspect; " Perform these services. adjust as needed Remarks E J Spark plug Fuel system E E E J Ignition Timing - 12 M - J F Emission Control System Service (California) Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, pump and carburetor; replace as needed Check for vehicles subjected to severe use. Polaris Premium All Season Grease 98 MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item Hours Coolant strength Coolant system pressure test 50 H 100...
... two years Inspect; " Perform these services. adjust as needed Remarks E J Spark plug Fuel system E E E J Ignition Timing - 12 M - J F Emission Control System Service (California) Have an authorized Polaris dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, pump and carburetor; replace as needed Check for vehicles subjected to severe use. Polaris Premium All Season Grease 98 MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item Hours Coolant strength Coolant system pressure test 50 H 100...
Owners Manual
Page 102
... Control System Service (California) Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. replace as needed Adjust Periodic inspection; Inspect; adjust when parts are replaced Adjust as needed Cooling system hoses Engine mounts Brake fluid Spark arrestor Front wheel bearings Idle speed Toe adjustment Headlight aim J J E J E " Perform these services. clean external surface; Polaris Premium All Season Grease 99 Periodic Maintenance Chart Item Hours Radiator " MAINTENANCE AND LUBRICATION Remarks Maintenance...
... Control System Service (California) Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use. replace as needed Adjust Periodic inspection; Inspect; adjust when parts are replaced Adjust as needed Cooling system hoses Engine mounts Brake fluid Spark arrestor Front wheel bearings Idle speed Toe adjustment Headlight aim J J E J E " Perform these services. clean external surface; Polaris Premium All Season Grease 99 Periodic Maintenance Chart Item Hours Radiator " MAINTENANCE AND LUBRICATION Remarks Maintenance...
Owners Manual
Page 122
... sure the bracket is 90 degrees to the headlamp. 10. Reinstall the front cab and connect the wire harness to the pivot pin so the lamp can be adjusted. 9. Install the adjuster bracket onto the inboard pivot pin of the headlamp. 7. Adjust the lamps as needed, then tighten the adjuster screw. Lights MAINTENANCE AND LUBRICATION Headlight Assembly Replacement 5.
... sure the bracket is 90 degrees to the headlamp. 10. Reinstall the front cab and connect the wire harness to the pivot pin so the lamp can be adjusted. 9. Install the adjuster bracket onto the inboard pivot pin of the headlamp. 7. Adjust the lamps as needed, then tighten the adjuster screw. Lights MAINTENANCE AND LUBRICATION Headlight Assembly Replacement 5.
Owners Manual
Page 141
... adversely affect tire wear and vehicle handling, which can result in gear and lock the parking brake. 2. See your Polaris dealer. 1. See page 139. 138 Lower the vehicle to specification. Place the wheel on the wheel hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. 3. Always ensure that have a cotter pin installed. Do not service axle nuts that...
... adversely affect tire wear and vehicle handling, which can result in gear and lock the parking brake. 2. See your Polaris dealer. 1. See page 139. 138 Lower the vehicle to specification. Place the wheel on the wheel hub with the valve stem toward the outside and rotation arrows on the tire pointing toward forward rotation. 3. Always ensure that have a cotter pin installed. Do not service axle nuts that...
Owners Manual
Page 160
ADJUSTMENTS 1 157 Warm up the engine by running the vehicle for five minutes, or until the desired idle RPM is reached. 2. Adjust the carburetor idle screw (1) either in or out until operating temperature is reached. Apply the park brake and place the transmission in (clockwise) will lower RPM. Turning the screw in neutral. 3. Turning the screw out (counterclockwise) will raise RPM. Carburetor/Idle RPM If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1.
ADJUSTMENTS 1 157 Warm up the engine by running the vehicle for five minutes, or until the desired idle RPM is reached. 2. Adjust the carburetor idle screw (1) either in or out until operating temperature is reached. Apply the park brake and place the transmission in (clockwise) will lower RPM. Turning the screw in neutral. 3. Turning the screw out (counterclockwise) will raise RPM. Carburetor/Idle RPM If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1.
Owners Manual
Page 162
... your a Polaris dealer for a while to run for free replacement. Grease all zerk fittings immediately after washing, and allow the vehicle to evaporate any water that may have entered the engine or exhaust system. 159 See page 173 for washing the ATV. CLEANING AND STORAGE Cleaning the ATV Keeping your ATV with a chamois to wheel bearings, chains, transmission seals, body panels, brakes and decals...
... your a Polaris dealer for a while to run for free replacement. Grease all zerk fittings immediately after washing, and allow the vehicle to evaporate any water that may have entered the engine or exhaust system. 159 See page 173 for washing the ATV. CLEANING AND STORAGE Cleaning the ATV Keeping your ATV with a chamois to wheel bearings, chains, transmission seals, body panels, brakes and decals...
Owners Manual
Page 184
... purchased: If you are traveling within the country where your vehicle to an authorized Polaris dealer. You may be authorized to perform the warranty repair. Exported Vehicles How to Get Service WARRANTY In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from the country of the selling dealer's authorized location as your...
... purchased: If you are traveling within the country where your vehicle to an authorized Polaris dealer. You may be authorized to perform the warranty repair. Exported Vehicles How to Get Service WARRANTY In the Country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from the country of the selling dealer's authorized location as your...
Owners Manual
Page 186
... Cooling System ...113-114 Crankcase Emission Control System . 88 E Index B Battery ...132 Battery Charging (Sealed) ...134-135 Battery Installation ...133 Battery Removal ...132 Battery Storage ...133 Brake Fluid ...56 Brake Levers ...55 Brakes ...140-141 Break-in Period ...66-67 Engine Oil Level ...103-104 Equipment Modifications ...23 Exhaust Emission Control System . . 89 F FEATURES AND CONTROLS . . 48-64 Foot Brake ...54 Front Suspension ...149-150 Fuel Filter ...60 Fuel Safety ...65 Fuel Tank ...60 Fuel Valve ...59 D Driving...
... Cooling System ...113-114 Crankcase Emission Control System . 88 E Index B Battery ...132 Battery Charging (Sealed) ...134-135 Battery Installation ...133 Battery Removal ...132 Battery Storage ...133 Brake Fluid ...56 Brake Levers ...55 Brakes ...140-141 Break-in Period ...66-67 Engine Oil Level ...103-104 Equipment Modifications ...23 Exhaust Emission Control System . . 89 F FEATURES AND CONTROLS . . 48-64 Foot Brake ...54 Front Suspension ...149-150 Fuel Filter ...60 Fuel Safety ...65 Fuel Tank ...60 Fuel Valve ...59 D Driving...
Owners Manual
Page 187
... ...15 Setting the Parking Brake ...57 Shift Pedal ...61 Shifting Gears ...62 Side Panel Removal ...121 Spark Arrestor ...88 Spark Arrestor Clean-Out ...128-129 Spark Plugs ...123-127 SPECIFICATIONS ...174-175 Spring Preload ...149-151 Starting a Cold Engine ...70-72 V-W VEHICLE IDENTIFICATION NUMBERS ...6-7 Vehicle Immersion ...130-131 WARRANTY ...176-182 WELCOME ...3-4 Wheel Installation ...138 Wheel Nut Torque Specifications . . 139 Wheel Removal ...137 P Parking Brake ...57-58 Parking on an Incline ...82 Periodic Maintenance Chart ...93...
... ...15 Setting the Parking Brake ...57 Shift Pedal ...61 Shifting Gears ...62 Side Panel Removal ...121 Spark Arrestor ...88 Spark Arrestor Clean-Out ...128-129 Spark Plugs ...123-127 SPECIFICATIONS ...174-175 Spring Preload ...149-151 Starting a Cold Engine ...70-72 V-W VEHICLE IDENTIFICATION NUMBERS ...6-7 Vehicle Immersion ...130-131 WARRANTY ...176-182 WELCOME ...3-4 Wheel Installation ...138 Wheel Nut Torque Specifications . . 139 Wheel Removal ...137 P Parking Brake ...57-58 Parking on an Incline ...82 Periodic Maintenance Chart ...93...