Owners Manual
Page 15
... your vehicle. 12 WARNING Serious injury can occur if fingers or clothing contact the moving parts of an engine. A loose track or flying debris could result in the track. SAFETY Operator Safety Stay Clear of Track Your snowmobile is to be seated with both hands on the handlebar grips for proper throttle, brake and steering control. but under most conditions, the...
... your vehicle. 12 WARNING Serious injury can occur if fingers or clothing contact the moving parts of an engine. A loose track or flying debris could result in the track. SAFETY Operator Safety Stay Clear of Track Your snowmobile is to be seated with both hands on the handlebar grips for proper throttle, brake and steering control. but under most conditions, the...
Owners Manual
Page 22
... at high speeds. Maneuverability will change for a length of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your dealer. Damage to drive. Each clutch is achieved by the shifting of the engine with enough authority to the engine. Operation of your dealer. All clutch service must be performed by your body weight. Apply the throttle with the belt removed...
... at high speeds. Maneuverability will change for a length of time, especially overnight, always make sure the skis and track are removed. Cold Weather Drive-Away Whenever your dealer. Damage to drive. Each clutch is achieved by the shifting of the engine with enough authority to the engine. Operation of your dealer. All clutch service must be performed by your body weight. Apply the throttle with the belt removed...
Owners Manual
Page 24
... dimming your headlights and reducing your speed. S Before allowing someone else use . Your snowmobile is not intended for a machine before attempting ambitious maneuvers. Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression. Jumping may become dangerous if operators drive improperly. The seat and suspension of your...
... dimming your headlights and reducing your speed. S Before allowing someone else use . Your snowmobile is not intended for a machine before attempting ambitious maneuvers. Operator Safety SAFETY Driving Responsibly Every snowmobile handles differently, and even the most docile conditions may injure your back because of spinal compression. Jumping may become dangerous if operators drive improperly. The seat and suspension of your...
Owners Manual
Page 29
If the manual is capable of control. S This vehicle is miss+ ing, contact a Polaris dealer for a replacement. S This vehicle is latched. Then pull the brake lever to stop the engine. S When operating with limited visibility, can cause loss of high speeds. S When operating on approved models only) reduce speed and allow extra space to control the vehicle. SAFETY Safety Decals and Locations Operation Warning S To avoid serious injury...
If the manual is capable of control. S This vehicle is miss+ ing, contact a Polaris dealer for a replacement. S This vehicle is latched. Then pull the brake lever to stop the engine. S When operating with limited visibility, can cause loss of high speeds. S When operating on approved models only) reduce speed and allow extra space to control the vehicle. SAFETY Safety Decals and Locations Operation Warning S To avoid serious injury...
Owners Manual
Page 45
... light bottoming. To determine if your dealer, as the camber adjustment may also be seated at which the shock coil spring is set is full, the bumper will move up on the shock rod until it contacts the body and test ride the machine. For the best ride, the suspension should be adjusted to check alignment. Retainer Shock Rod Jounce Bumper Body...
... light bottoming. To determine if your dealer, as the camber adjustment may also be seated at which the shock coil spring is set is full, the bumper will move up on the shock rod until it contacts the body and test ride the machine. For the best ride, the suspension should be adjusted to check alignment. Retainer Shock Rod Jounce Bumper Body...
Owners Manual
Page 61
... engine is in brake damage. The park brake light on when the park brake or service brake is running. The lock will also be lit when the service brake is found, see your dealer. Hold the lock forward while releasing the brake lever. If excessive wear is in serious injury or death. It will return to remain stationary; Lock Release To release the lock, squeeze the brake lever tightly. Master Cylinder Reservoir / Cover 4. Brake...
... engine is in brake damage. The park brake light on when the park brake or service brake is running. The lock will also be lit when the service brake is found, see your dealer. Hold the lock forward while releasing the brake lever. If excessive wear is in serious injury or death. It will return to remain stationary; Lock Release To release the lock, squeeze the brake lever tightly. Master Cylinder Reservoir / Cover 4. Brake...
Owners Manual
Page 64
... the fuel tank has been completely emptied. Turn the key to the RUN position. 3. Damage may require as many as needed until the engine starts. Repeat as eight to ten pulls to prime the fuel system and start your snowmobile without checking all safety warnings pertaining to snowmobile operation. Do not depress the throttle until the recoil engages; Grasp the recoil rope handle...
... the fuel tank has been completely emptied. Turn the key to the RUN position. 3. Damage may require as many as needed until the engine starts. Repeat as eight to ten pulls to prime the fuel system and start your snowmobile without checking all safety warnings pertaining to snowmobile operation. Do not depress the throttle until the recoil engages; Grasp the recoil rope handle...
Owners Manual
Page 72
... the throttle safety switch system daily before operation. 1. Sit on the seat. 2. n Engine Stop Switch Push down on the engine stop switch (A) to ground out the ignition and stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to the normal closed position. Pull the switch up to the ON position to allow it to idle. 3.
... the throttle safety switch system daily before operation. 1. Sit on the seat. 2. n Engine Stop Switch Push down on the engine stop switch (A) to ground out the ignition and stop the engine whenever all pressure is removed from the throttle lever and the throttle cable or valves do not return to the normal closed position. Pull the switch up to the ON position to allow it to idle. 3.
Owners Manual
Page 74
... on the air box to relieve belt tension. 5. Starting at one of the tower struts, wind the strap counterclockwise around your hand while using the emergency starting procedure. 6. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All All All Emergency Starting If the recoil starter system...
... on the air box to relieve belt tension. 5. Starting at one of the tower struts, wind the strap counterclockwise around your hand while using the emergency starting procedure. 6. SYSTEM Ignition Switch Brake Engine Stop Switch Throttle Safety Switch Tether Switch (Option) WHAT IT DOES Interrupts ignition circuit Slows jackshaft Interrupts ignition circuit Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All All All All Emergency Starting If the recoil starter system...
Owners Manual
Page 76
... engine and drive system. If passengers are to be suspended approximately 4″ (10 cm) off the ground. Slow down to operate the brake and steering when necessary. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. CAUTION Towing a disabled snowmobile with the drive belt in serious injury or death. Remove the drive belt before towing...
... engine and drive system. If passengers are to be suspended approximately 4″ (10 cm) off the ground. Slow down to operate the brake and steering when necessary. Always remove the drive belt from a disabled snowmobile before towing, and have no braking power and can result in the towed object. CAUTION Towing a disabled snowmobile with the drive belt in serious injury or death. Remove the drive belt before towing...
Owners Manual
Page 78
... Clutch Sheaves Engine Mounts Recoil Rope Engine Mounting Plate Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 95 96 95 95 Engine 98 87 83 86 86 I I I I I I I I I I I I C I I I I I I I I I I I I I I C I I I I I I I I I I I I I I C R I I I I I I I I I I I I I I I I I I I I I C I I I I C I I I I C I I I I I I - Periodic Maintenance Interval Table MAINTENANCE The following chart is a guide...
... Clutch Sheaves Engine Mounts Recoil Rope Engine Mounting Plate Engine Torque Stop Cylinder Head Bolts Cylinder Base Nuts Ignition Timing BTDC VES System Coolant Level Water Pump Drive Belt Coolant Hose Heat Exchangers Coolant Circulation Coolant Leaks Spark Plug Condition Exhaust Pipe Exhaust Retaining Springs 95 96 95 95 Engine 98 87 83 86 86 I I I I I I I I I I I I C I I I I I I I I I I I I I I C I I I I I I I I I I I I I I C R I I I I I I I I I I I I I I I I I I I I I C I I I I C I I I I C I I I I I I - Periodic Maintenance Interval Table MAINTENANCE The following chart is a guide...
Owners Manual
Page 79
MAINTENANCE Item Periodic Maintenance Interval Table See Page P Frequency 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason Brakes Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brakes Brake System Brake fluid Idle RPM Throttle Lever Oil Pump Lever (synchronize) Throttle Cable Vent Lines Throttle Position Sensor Fuel Filter Fuel Lines Oil Filter Oil Lines Air Box/Plenum Fuel injectors Electrical Auxiliary Shut-Off Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight 60 56, 69 60 60 60...
MAINTENANCE Item Periodic Maintenance Interval Table See Page P Frequency 150 mi. (240 km) 500 mi. (800 km) 1000 mi. (1600 km) 2000 mi. (3200 km) PreSeason Brakes Hose Routing Hose Condition Fluid Leaks Brake Pads Brake Disc Parking Brakes Brake System Brake fluid Idle RPM Throttle Lever Oil Pump Lever (synchronize) Throttle Cable Vent Lines Throttle Position Sensor Fuel Filter Fuel Lines Oil Filter Oil Lines Air Box/Plenum Fuel injectors Electrical Auxiliary Shut-Off Switch Throttle Safety Switch Ignition Switch Taillight Brakelight Headlight 60 56, 69 60 60 60...
Owners Manual
Page 91
... bleed holes. Start the engine and run at a fast idle for the correct part. Stop the engine and check the coolant bottle level. Feel the heat exchangers under the running boards. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Lift the front of the heat exchangers. 3. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result...
... bleed holes. Start the engine and run at a fast idle for the correct part. Stop the engine and check the coolant bottle level. Feel the heat exchangers under the running boards. Remove the bleed screw from the water outlet manifold and/or the thermostat housing. Lift the front of the heat exchangers. 3. CAUTION If coolant flow becomes restricted or plugged, coolant loss, air lock or engine damage may result...
Owners Manual
Page 120
... proper law enforcement officials, the owner must provide their name, address, telephone number and the model and serial number of trouble experienced 2. In addition to further monitor thefts. 3. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Polaris Customer Service United States: 1-763-417-8650...
... proper law enforcement officials, the owner must provide their name, address, telephone number and the model and serial number of trouble experienced 2. In addition to further monitor thefts. 3. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Polaris Customer Service United States: 1-763-417-8650...
Owners Manual
Page 122
...). Please work with controlling state law. however, you must take it to a Polaris dealer authorized to you may use your snowmobile requires warranty service, you use any warranty issues. Mixing oil brands or using non-recommended oil may not be covered by warranty. 119 We recommend the use of the above limitation may not apply to repair Polaris snowmobiles. WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS...
...). Please work with controlling state law. however, you must take it to a Polaris dealer authorized to you may use your snowmobile requires warranty service, you use any warranty issues. Mixing oil brands or using non-recommended oil may not be covered by warranty. 119 We recommend the use of the above limitation may not apply to repair Polaris snowmobiles. WARRANTY Limitations of Polaris engine oil. 2. POLARIS FURTHER DISCLAIMS...
Owners Manual
Page 123
... Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of personal loss. improper fuel; improper component alignment, tension, adjustment or altitude compensation; unauthorized repairs; Warranty will...
... Slide rails Suspension components Finished and unfinished surfaces Brake components Carburetor/Throttle body components Seat components Engine components Clutches and components Drive belts Steering components Hydraulic components Batteries Circuit breakers/Fuses Light bulbs/Sealed beam lamps Electronic components Idler wheels Warranty applies to the product only and does not allow for coverage of personal loss. improper fuel; improper component alignment, tension, adjustment or altitude compensation; unauthorized repairs; Warranty will...
Owners Manual
Page 124
... free Second Year Engine Service Contract applies to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. Used snowmobiles are covered, as required in the owner's manual. S Failures caused by Polaris in North America and is limited to accident, fire, explosion, theft, or other components of purchase, whichever comes first. Gaskets are not eligible under this warranty. S Cooling system coverage is automatic with the...
... free Second Year Engine Service Contract applies to the water pump assembly and components, fan, fan bearings, temperature sensor, gasket and seals. Used snowmobiles are covered, as required in the owner's manual. S Failures caused by Polaris in North America and is limited to accident, fire, explosion, theft, or other components of purchase, whichever comes first. Gaskets are not eligible under this warranty. S Cooling system coverage is automatic with the...
Owners Manual
Page 125
... purchased will continue to Get Service In the Country where your vehicle. This policy does not apply to vehicles registered to perform the warranty repair. Upon residence verification, the servicing dealer will be requested from Polaris Industries in your move . WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD...
... purchased will continue to Get Service In the Country where your vehicle. This policy does not apply to vehicles registered to perform the warranty repair. Upon residence verification, the servicing dealer will be requested from Polaris Industries in your move . WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD...
Owners Manual
Page 126
... Maneuverability ...19 MFD Battery Replacement ...39 MFD Component Identification ...32 E 123 A 30 52 30 16 Bearings ...109 Before Starting the Engine ...56-59 Belt Troubleshooting ...116 Bleeding the Cooling System ...88 Bleeding the Hydraulic Brake System 93 Brake Components ...91 Brake Fluid ...92 Brake Lever Travel ...57 Brake, Park ...58 Bulb Replacement ...94 Chaincase Oil ...Cleaning and Preservation ...Clutch Alignment ...Clutch and Drive System ...Clutch Cover ...Clutch System ...Clutches ...Cold Weather Drive-Away ...Controls and Linkage ...Coolant ...Coolant Level ...Daily...
... Maneuverability ...19 MFD Battery Replacement ...39 MFD Component Identification ...32 E 123 A 30 52 30 16 Bearings ...109 Before Starting the Engine ...56-59 Belt Troubleshooting ...116 Bleeding the Cooling System ...88 Bleeding the Hydraulic Brake System 93 Brake Components ...91 Brake Fluid ...92 Brake Lever Travel ...57 Brake, Park ...58 Bulb Replacement ...94 Chaincase Oil ...Cleaning and Preservation ...Clutch Alignment ...Clutch and Drive System ...Clutch Cover ...Clutch System ...Clutches ...Cold Weather Drive-Away ...Controls and Linkage ...Coolant ...Coolant Level ...Daily...
Owners Manual
Page 127
... Year Engine Service Contract 121 Service And Warranty Information . 117 Shock Absorber Components ...42 Shock Damping ...43 Shock Spring Preload, Front ...44 Shock Valving ...45 Shock, Rapid Adjust, ARVIN ...50 Shock, Rear, Indy Select ...49 Shocks, Rear, Edge ...49-50 Signal words ...10 Skag Replacement ...106 Ski Alignment ...105 Ski Skags ...106 Slide Rail and Track Cooling ...65 Slider Wear ...107 Snow Conditions ...20 Spark Plugs ...82-83 Spring Preload ...47 Start the Engine...
... Year Engine Service Contract 121 Service And Warranty Information . 117 Shock Absorber Components ...42 Shock Damping ...43 Shock Spring Preload, Front ...44 Shock Valving ...45 Shock, Rapid Adjust, ARVIN ...50 Shock, Rear, Indy Select ...49 Shocks, Rear, Edge ...49-50 Signal words ...10 Skag Replacement ...106 Ski Alignment ...105 Ski Skags ...106 Slide Rail and Track Cooling ...65 Slider Wear ...107 Snow Conditions ...20 Spark Plugs ...82-83 Spring Preload ...47 Start the Engine...