Owners Manual
Page 6
... doors prevent branches, gravel, and debris from getting inside the passenger compartment. Improper use . Before Starting the Engine Three "musts" before operating the vehicle. Apply the parking brake, Put the shift lever in any reason. Modifications and Accessories Installation of accessories may produce dangerous handling conditions or adversely affect vehicle reliability. Tire Air Pressure Tire inflation and type can be satisfied with your skills or conditions. Never Drink and Drive...
... doors prevent branches, gravel, and debris from getting inside the passenger compartment. Improper use . Before Starting the Engine Three "musts" before operating the vehicle. Apply the parking brake, Put the shift lever in any reason. Modifications and Accessories Installation of accessories may produce dangerous handling conditions or adversely affect vehicle reliability. Tire Air Pressure Tire inflation and type can be satisfied with your skills or conditions. Never Drink and Drive...
Owners Manual
Page 9
... related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this product, Kawasaki has equipped it is carried out according to the instructions in this Owner's Manual at the end of this maintenance. Tampering with Emission Control System Prohibited...
... related parts: Throttle body and internal parts Spark plugs Magneto or electronic battery ignition system Fuel filter/Fuel injector/Fuel pump Air cleaner element Electronic Control Unit (ECU) PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM To minimize the noise emissions from this product, Kawasaki has equipped it is carried out according to the instructions in this Owner's Manual at the end of this maintenance. Tampering with Emission Control System Prohibited...
Owners Manual
Page 11
... 40 40 40 40 41 41 41 41 42 44 45 46 Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine ...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...2WD/4WD/Differential Shifting ...When Stuck ...Catalytic Converter ...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws ...Operator and...
... 40 40 40 40 41 41 41 41 42 44 45 46 Keys ...Light Switch ...Shift Lever ...Selectable 2WD/4WD/DIFF-LOCK Shift Switch...Belt Drive Transmission...Parking Brake Lever...Doors ...Seats ...Seat Belts ...Steering Wheel...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO OPERATE ...Daily Checks ...Starting the Engine ...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...2WD/4WD/Differential Shifting ...When Stuck ...Catalytic Converter ...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws ...Operator and...
Owners Manual
Page 12
... ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ... 77 78 78 79 79 80 80 81 81 82 82 84 84 85 85 86 86 87 88 89 89 90 92 93 97 102 107 109 110 111 115 118 119 119 Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Hoses:...Brake Light Switch...Steering Wheel...Power Steering System (KRT800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
... ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ... 77 78 78 79 79 80 80 81 81 82 82 84 84 85 85 86 86 87 88 89 89 90 92 93 97 102 107 109 110 111 115 118 119 119 Fuel Hose ...Fuel Tank Vent...Belt Drive Transmission (CVT) ...Brakes ...Brake Pedal:...Front Brake:...Rear Brake: ...Brake Hoses:...Brake Light Switch...Steering Wheel...Power Steering System (KRT800B/C/D)...Wheels ...Rims: ...Wheel Nuts:...Tires: ...Joint Boots...Suspension...Front Shock Absorber: ...Rear Shock Absorber: ...Seat Belts ...Headlight Beam ...Battery ...Fuse...
Owners Manual
Page 14
... 13 Compression Ratio Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.041 ∼ 0.779 4.375 4.400 10.7 : 1 Electric starter Front to rear, 1-2 1-2 Fuel Injection (Mikuni 36 × 2) Battery and Coil (Transistorized Ignition) 7° BTDC...
... 13 Compression Ratio Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Primary Final Wet, centrifugal Belt drive torque converter (CVT) Shaft 2WD/4WD 2-speed & reverse, Automatic 3.041 ∼ 0.779 4.375 4.400 10.7 : 1 Electric starter Front to rear, 1-2 1-2 Fuel Injection (Mikuni 36 × 2) Battery and Coil (Transistorized Ignition) 7° BTDC...
Owners Manual
Page 20
Ignition Switch 3. Selectable 2WD/4WD/DIFF -LOCK Shift Switch 4. Power Outlet Connector (Front) 7. Shift Lever 5. Cupholders (Front) 9. Brake Pedal 12. Glove Compartment 8. Parking Brake Lever 10. Cupholders (Rear) LOCATION OF PARTS 19 1. Power Outlet Connector (Rear) 13. Light Switch 2. Multifunction Meter 6. Throttle Pedal 11.
Ignition Switch 3. Selectable 2WD/4WD/DIFF -LOCK Shift Switch 4. Power Outlet Connector (Front) 7. Shift Lever 5. Cupholders (Front) 9. Brake Pedal 12. Glove Compartment 8. Parking Brake Lever 10. Cupholders (Rear) LOCATION OF PARTS 19 1. Power Outlet Connector (Rear) 13. Light Switch 2. Multifunction Meter 6. Throttle Pedal 11.
Owners Manual
Page 31
... to side. Avoid carrying cargo that extends beyond the rear of accessories. NOTE • • NOTICE The front body work and fenders are personally responsible for use on Kawasaki utility vehicles. 30 LOADING INFORMATION LOADING INFORMATION WARNING Incorrect loading, improper installation or use of accessories, or vehicle modifications, will not move around while the vehicle is not overloaded and that you must...
... to side. Avoid carrying cargo that extends beyond the rear of accessories. NOTE • • NOTICE The front body work and fenders are personally responsible for use on Kawasaki utility vehicles. 30 LOADING INFORMATION LOADING INFORMATION WARNING Incorrect loading, improper installation or use of accessories, or vehicle modifications, will not move around while the vehicle is not overloaded and that you must...
Owners Manual
Page 38
... kilometers or miles that the vehicle has been ridden. GENERAL INFORMATION 37 the Right button. Both the hour and minute • Push displays start blinking again. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is...
... kilometers or miles that the vehicle has been ridden. GENERAL INFORMATION 37 the Right button. Both the hour and minute • Push displays start blinking again. Pushing and holding the button advances the hour or minute continuously. ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is...
Owners Manual
Page 41
.... Red Reverse Indicator Light: When the transmission is lit. Red Differential Gear Lock Indicator Light B. Red Seat-Belt Use Reminder H. NOTE Red Differential Gear Lock Indicator Light: When the selectable 2WD/4WD/DIFF-LOCK shift switch turns to function properly. Yellow Engine Warning Indicator Light: The engine warning indicator light goes on , there may be a problem with the ignition switch in the "ON" position, the parking brake indicator light is in order. Red Coolant Temperature Warning Indicator Light I. Stop driving immediately and see...
.... Red Reverse Indicator Light: When the transmission is lit. Red Differential Gear Lock Indicator Light B. Red Seat-Belt Use Reminder H. NOTE Red Differential Gear Lock Indicator Light: When the selectable 2WD/4WD/DIFF-LOCK shift switch turns to function properly. Yellow Engine Warning Indicator Light: The engine warning indicator light goes on , there may be a problem with the ignition switch in the "ON" position, the parking brake indicator light is in order. Red Coolant Temperature Warning Indicator Light I. Stop driving immediately and see...
Owners Manual
Page 51
... the 2WD/4WD indicator symbols and differential gear lock indicator light. By turning the selectable 2WD/4WD/DIFF-LOCK shift switch to both front wheels. An unexpected change . Changing operating mode while moving can cause sudden changes in handling performance which can cause the operator to driving condition. Always stop the vehicle before entering a turn can slip reducing the pulling power of this vehicle differs between "2WD" and "4WD" according to lose control, resulting...
... the 2WD/4WD indicator symbols and differential gear lock indicator light. By turning the selectable 2WD/4WD/DIFF-LOCK shift switch to both front wheels. An unexpected change . Changing operating mode while moving can cause sudden changes in handling performance which can cause the operator to driving condition. Always stop the vehicle before entering a turn can slip reducing the pulling power of this vehicle differs between "2WD" and "4WD" according to lose control, resulting...
Owners Manual
Page 58
... The seat belt is equipped with an electric power steering system. j Steering Wheel (For models equipped with EPS) This vehicle is equipped with a dual mode latch plate. If the steering becomes more difficult than usual or you experience other steering problems, refer to the seat occupant so that it is running. ○If you install wireless equipment on board, contact A. Under normal driving conditions the belt will lock the seat belt...
... The seat belt is equipped with an electric power steering system. j Steering Wheel (For models equipped with EPS) This vehicle is equipped with a dual mode latch plate. If the steering becomes more difficult than usual or you experience other steering problems, refer to the seat occupant so that it is running. ○If you install wireless equipment on board, contact A. Under normal driving conditions the belt will lock the seat belt...
Owners Manual
Page 63
..., or refer to the Service Manual for cuts, cracks, damage, or excessive wear. Operate only in serious damage or an accident. Always perform daily checks before operation. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. j WARNING Failure to a safe operating condition. Inhaling carbon monoxide can cause serious brain injury or death. Tires ...Air pressure (when cold): Front Rear 78.4 kPa (0.80...
..., or refer to the Service Manual for cuts, cracks, damage, or excessive wear. Operate only in serious damage or an accident. Always perform daily checks before operation. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. j WARNING Failure to a safe operating condition. Inhaling carbon monoxide can cause serious brain injury or death. Tires ...Air pressure (when cold): Front Rear 78.4 kPa (0.80...
Owners Manual
Page 64
... damage to lights. Seat Belts ...Make sure that steering and suspension components, axles, and all seat belts are properly fastened. j Parking brake: Stops vehicle completely. Electrical Equipment ...All lights work. Brake pedal free play 0 ∼ 20 mm ( 0 ∼ 0.8 in .). Check for braking effectiveness (while test running). The belt should click securely with the buckle and release when the release button is no leaks. Throttle ...Throttle pedal free play , rough spots, or strange noises. Action...
... damage to lights. Seat Belts ...Make sure that steering and suspension components, axles, and all seat belts are properly fastened. j Parking brake: Stops vehicle completely. Electrical Equipment ...All lights work. Brake pedal free play 0 ∼ 20 mm ( 0 ∼ 0.8 in .). Check for braking effectiveness (while test running). The belt should click securely with the buckle and release when the release button is no leaks. Throttle ...Throttle pedal free play , rough spots, or strange noises. Action...
Owners Manual
Page 95
...* Radiator hoses and connections - change Brake master cylinder cup and dust seal replace Rear brake master cylinder cup, O-ring, and boot-replace * Front brake caliper piston seal and dust seal - inspect * CHASSIS Rear brake plates - inspect * Brake light switch - change * Converter drive belt wear - change Radiator - inspect Brake fluid - replace * Front brake pad wear - replace • • • 6 months D j • 2 years (D) D every 10 000 km (6 000 mile) (D) • D D D 2 years (D) 2 years (D) 2 years (D) 2 years (D) • • 94 MAINTENANCE...
...* Radiator hoses and connections - change Brake master cylinder cup and dust seal replace Rear brake master cylinder cup, O-ring, and boot-replace * Front brake caliper piston seal and dust seal - inspect * CHASSIS Rear brake plates - inspect * Brake light switch - change * Converter drive belt wear - change Radiator - inspect Brake fluid - replace * Front brake pad wear - replace • • • 6 months D j • 2 years (D) D every 10 000 km (6 000 mile) (D) • D D D 2 years (D) 2 years (D) 2 years (D) 2 years (D) • • 94 MAINTENANCE...
Owners Manual
Page 106
Drain Plug WARNING Gear case oil is a toxic substance. Rear Final Gear Case B. Contact your local authorities for approved disposal methods or possible recycling. each gear case up to the bottom thread of used oil properly. Dispose of the • Fill filler opening with a good quality oil specified in the table. Replace the gaskets with new ones. MAINTENANCE AND ADJUSTMENT 105 Drain Plug Tightening...
Drain Plug WARNING Gear case oil is a toxic substance. Rear Final Gear Case B. Contact your local authorities for approved disposal methods or possible recycling. each gear case up to the bottom thread of used oil properly. Dispose of the • Fill filler opening with a good quality oil specified in the table. Replace the gaskets with new ones. MAINTENANCE AND ADJUSTMENT 105 Drain Plug Tightening...
Owners Manual
Page 125
... Periodic Maintenance Chart. Front Brake: Disc and brake pad wear is automatically compensated for wear. The brake plates should be done by an authorized Kawasaki dealer. Pad wear inspection and pad replacement should be done by an authorized Kawasaki Dealer. Fluid Change j WARNING Air in an accident. Brake Wear Inspection A. In accordance with an Enclosed Wet Multi-Plate type rear brake system. 124 MAINTENANCE AND ADJUSTMENT the level is lower...
... Periodic Maintenance Chart. Front Brake: Disc and brake pad wear is automatically compensated for wear. The brake plates should be done by an authorized Kawasaki dealer. Pad wear inspection and pad replacement should be done by an authorized Kawasaki Dealer. Fluid Change j WARNING Air in an accident. Brake Wear Inspection A. In accordance with an Enclosed Wet Multi-Plate type rear brake system. 124 MAINTENANCE AND ADJUSTMENT the level is lower...
Owners Manual
Page 126
The brake light switch should be checked and replaced periodically by turning the adjusting nut. MAINTENANCE AND ADJUSTMENT 125 Brake Hoses: Brake hoses, pipes, and other components should be inspected in accordance with the Periodic Maintenance Chart. Brake Pedal B. 10 mm (0.4 in .) of pedal travel. Adjustment adjust the brake light switch (located above the • To brake pedal), move the switch upward or downward by an authorized Kawasaki dealer...
The brake light switch should be checked and replaced periodically by turning the adjusting nut. MAINTENANCE AND ADJUSTMENT 125 Brake Hoses: Brake hoses, pipes, and other components should be inspected in accordance with the Periodic Maintenance Chart. Brake Pedal B. 10 mm (0.4 in .) of pedal travel. Adjustment adjust the brake light switch (located above the • To brake pedal), move the switch upward or downward by an authorized Kawasaki dealer...
Owners Manual
Page 127
... smooth operation. Brake Light Switch Adjusting Nut Light Turns on Later Light Turns on level ground. • Park Lightly turn the steering wheel left and right. • There should be sure that the switch body does not turn during adjustment. A. C. Free Play Inspection j the vehicle on Sooner A. 0 ∼ 20 mm (0 ∼ 0.8 in .) of free • play. D. Steering Wheel In accordance with the Periodic Maintenance Chart, check the steering wheel for the specified...
... smooth operation. Brake Light Switch Adjusting Nut Light Turns on Later Light Turns on level ground. • Park Lightly turn the steering wheel left and right. • There should be sure that the switch body does not turn during adjustment. A. C. Free Play Inspection j the vehicle on Sooner A. 0 ∼ 20 mm (0 ∼ 0.8 in .) of free • play. D. Steering Wheel In accordance with the Periodic Maintenance Chart, check the steering wheel for the specified...
Owners Manual
Page 143
... to inspecting for this vehicle. Gradually the condensation on the headlight. 142 MAINTENANCE AND ADJUSTMENT General Lubrication In accordance with sea water or exposed to salt air, or operated on rainy days, rough terrain, or in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. To remove the moisture, start the engine and turn on the inside of...
... to inspecting for this vehicle. Gradually the condensation on the headlight. 142 MAINTENANCE AND ADJUSTMENT General Lubrication In accordance with sea water or exposed to salt air, or operated on rainy days, rough terrain, or in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. To remove the moisture, start the engine and turn on the inside of...
Owners Manual
Page 146
... surfaces to keep • Put dampness away from the tire rubber. Run the engine for approved disposal methods or possible recycling. Contact your local authorities for Storage: Clean the entire vehicle thoroughly. WARNING Engine oil is a toxic substance. Turn the ignition switch off and drain the engine oil. • • the spark plugs and spray fogging oil, • Remove such as indicated in the "Gen•...
... surfaces to keep • Put dampness away from the tire rubber. Run the engine for approved disposal methods or possible recycling. Contact your local authorities for Storage: Clean the entire vehicle thoroughly. WARNING Engine oil is a toxic substance. Turn the ignition switch off and drain the engine oil. • • the spark plugs and spray fogging oil, • Remove such as indicated in the "Gen•...