Owners Manual
Page 7
... Instruments ...Speedometer and Tachometer ...Multifunction Button ...Multifunction Meter ...Warning/Indicator Lights ...Keys ...Ignition Switch/Steering Lock ...Right Handlebar Switches...Engine Stop Switch ...Starter Button ...Left Handlebar Switches ...Dimmer Switch ...Turn Signal Switch...Horn Button ...9 13 14 17 20 20 21 21 22 48 51 52 54 54 54 55 55 55 55 Hazard Switch ...Multifunction Button ...Passing Button ...Brake/Clutch Lever Adjuster ...Fuel Tank Cap ...Fuel Tank ...Fuel Requirement ...Stand...Seat...Single Seat Cover ...Helmet Hooks...Tool Kit Compartment...Air Cleaner Intake...
... Instruments ...Speedometer and Tachometer ...Multifunction Button ...Multifunction Meter ...Warning/Indicator Lights ...Keys ...Ignition Switch/Steering Lock ...Right Handlebar Switches...Engine Stop Switch ...Starter Button ...Left Handlebar Switches ...Dimmer Switch ...Turn Signal Switch...Horn Button ...9 13 14 17 20 20 21 21 22 48 51 52 54 54 54 55 55 55 55 Hazard Switch ...Multifunction Button ...Passing Button ...Brake/Clutch Lever Adjuster ...Fuel Tank Cap ...Fuel Tank ...Fuel Requirement ...Stand...Seat...Single Seat Cover ...Helmet Hooks...Tool Kit Compartment...Air Cleaner Intake...
Owners Manual
Page 8
... Periodic Maintenance Chart...Engine Oil ...Cooling System ...Spark Plugs... 81 83 84 85 86 87 89 93 95 97 97 100 102 104 109 121 126 132 Evaporative Emission Control System (California model only)...Valve Clearance ...Kawasaki Clean Air System ...Air Cleaner ...Throttle Control System ...Engine Vacuum Synchronization ...Idle Speed ...Clutch ...Drive Chain ...Brakes ...Brake Light Switches...Front Fork...Rear Shock Absorber...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE... 133...
... Periodic Maintenance Chart...Engine Oil ...Cooling System ...Spark Plugs... 81 83 84 85 86 87 89 93 95 97 97 100 102 104 109 121 126 132 Evaporative Emission Control System (California model only)...Valve Clearance ...Kawasaki Clean Air System ...Air Cleaner ...Throttle Control System ...Engine Vacuum Synchronization ...Idle Speed ...Clutch ...Drive Chain ...Brakes ...Brake Light Switches...Front Fork...Rear Shock Absorber...Wheels ...Battery...Headlight Beam...Fuses ...General Lubrication...Cleaning Your Motorcycle ...Bolt and Nut Tightening...STORAGE ...TROUBLESHOOTING GUIDE... 133...
Owners Manual
Page 17
Rear Brake Light Switch Rear Brake Pedal Rear Shock Absorber Oil Level Inspection Window Fuse Box Brake Fluid Reservoir (Rear) Battery Fuel Tank Cap Swingarm 6. 7. 8. 9. 16 LOCATION OF PARTS 1. 2. 3. 4. 5.
Rear Brake Light Switch Rear Brake Pedal Rear Shock Absorber Oil Level Inspection Window Fuse Box Brake Fluid Reservoir (Rear) Battery Fuel Tank Cap Swingarm 6. 7. 8. 9. 16 LOCATION OF PARTS 1. 2. 3. 4. 5.
Owners Manual
Page 20
... the effects of the steering assembly and can result in an unsafe riding condition. 9. Fairings, windshields, backrests, and other large items have the capability of adversely affecting stability and handling of the motorcycle, not only because of the motorcycle. LOADING AND ACCESSORIES INFORMATION 19 affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork...
... the effects of the steering assembly and can result in an unsafe riding condition. 9. Fairings, windshields, backrests, and other large items have the capability of adversely affecting stability and handling of the motorcycle, not only because of the motorcycle. LOADING AND ACCESSORIES INFORMATION 19 affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork...
Owners Manual
Page 23
... When turning the ignition key to ON position, the animation and "Kawasaki" are displayed. C. Then, depending on the mode selected, the current mileage, average The multifunction meter displays the following modes. Multifunction Button Upper Button "SEL" Button Lower Button A. A. Odometer/Trip Meter A/Trip Meter B Coolant Temperature Meter Fuel Gauge Clock Mileage (Current Mileage/Average Mileage/Cruising Range) 22 GENERAL INFORMATION mileage, cruising range, battery...
... When turning the ignition key to ON position, the animation and "Kawasaki" are displayed. C. Then, depending on the mode selected, the current mileage, average The multifunction meter displays the following modes. Multifunction Button Upper Button "SEL" Button Lower Button A. A. Odometer/Trip Meter A/Trip Meter B Coolant Temperature Meter Fuel Gauge Clock Mileage (Current Mileage/Average Mileage/Cruising Range) 22 GENERAL INFORMATION mileage, cruising range, battery...
Owners Manual
Page 31
NOTE Push the upper button to OFF. Current Mileage clock works normally from the back-up power while the ignition switch is turned to display the current mileage. • A. Current Mileage / Average Mileage / Cruising Range "CURRENT" This display shows the instantaneous or current mileage by numerical value, ○This display indicates the current fuel consumption, not average fuel consumption. Clock ○The NOTE A. 30 GENERAL INFORMATION and indicates the current fuel consumption.
NOTE Push the upper button to OFF. Current Mileage clock works normally from the back-up power while the ignition switch is turned to display the current mileage. • A. Current Mileage / Average Mileage / Cruising Range "CURRENT" This display shows the instantaneous or current mileage by numerical value, ○This display indicates the current fuel consumption, not average fuel consumption. Clock ○The NOTE A. 30 GENERAL INFORMATION and indicates the current fuel consumption.
Owners Manual
Page 32
... by back up NOTE power if the ignition key is reached. Average Mileage A. counted from the start of 5 km/h (3 mph) is turned off. GENERAL INFORMATION 31 ○The measurement unit of the mileage can be changed, refer to the "Setting Menu" item in this section. ○The numerical value shows "- -.-" until 4 seconds have passed and a speed of measuring to display...
... by back up NOTE power if the ignition key is reached. Average Mileage A. counted from the start of 5 km/h (3 mph) is turned off. GENERAL INFORMATION 31 ○The measurement unit of the mileage can be changed, refer to the "Setting Menu" item in this section. ○The numerical value shows "- -.-" until 4 seconds have passed and a speed of measuring to display...
Owners Manual
Page 49
... indicator light goes on. : When the turn signal switch is pushed to the left or right, the turn signal indicator light blinks. : The oil pressure warning indicator light goes on when ignition key is turned to "ON" and goes off when the engine oil pressure is high enough. 48 GENERAL INFORMATION ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is...
... indicator light goes on. : When the turn signal switch is pushed to the left or right, the turn signal indicator light blinks. : The oil pressure warning indicator light goes on when ignition key is turned to "ON" and goes off when the engine oil pressure is high enough. 48 GENERAL INFORMATION ○The clock works normally from the back-up power while the ignition switch is turned off. ○When the battery is...
Owners Manual
Page 58
... to the left to the right. NOTE Close the key hole cover. Adjuster B. To close the cap, or the cap cannot be removed by turning it down into the fuel tank cap and turn the key to the original position. A. The key can be locked. Insert the ignition key into place with the key inserted. GENERAL INFORMATION 57 To open the fuel tank cap, pull up the key hole cover.
... to the left to the right. NOTE Close the key hole cover. Adjuster B. To close the cap, or the cap cannot be removed by turning it down into the fuel tank cap and turn the key to the original position. A. The key can be locked. Insert the ignition key into place with the key inserted. GENERAL INFORMATION 57 To open the fuel tank cap, pull up the key hole cover.
Owners Manual
Page 60
... certain conditions, creating the potential for serious burns. The Antiknock Index is an average of 90. The Antiknock Index is posted on service station pumps. Make sure the area is overfilled, heat may cause the fuel to expand and flow into the Evaporative Emission Control System resulting in hard starting and engine hesitation and in the tank cap. If the tank...
... certain conditions, creating the potential for serious burns. The Antiknock Index is an average of 90. The Antiknock Index is posted on service station pumps. Make sure the area is overfilled, heat may cause the fuel to expand and flow into the Evaporative Emission Control System resulting in hard starting and engine hesitation and in the tank cap. If the tank...
Owners Manual
Page 102
... lines (when engine is cold). Electrical equipment ...All lights (Head, Tail/Brake, Turn Signal, Warning/Indicator) and horn work. Drive chain ...Slack 25 ∼ 30 mm (1.0 ∼ 1.2 in .). No binding of control cables. Throttle ...Throttle grip play 2 ∼ 3 mm (0.08 ∼ 0.12 in .). Return spring not weak or not damaged. Steering ...Action smooth but not loose from lock to its fully up position by spring tension. No brake fluid leakage. Brakes ...Brake pad wear: Lining...
... lines (when engine is cold). Electrical equipment ...All lights (Head, Tail/Brake, Turn Signal, Warning/Indicator) and horn work. Drive chain ...Slack 25 ∼ 30 mm (1.0 ∼ 1.2 in .). No binding of control cables. Throttle ...Throttle grip play 2 ∼ 3 mm (0.08 ∼ 0.12 in .). Return spring not weak or not damaged. Steering ...Action smooth but not loose from lock to its fully up position by spring tension. No brake fluid leakage. Brakes ...Brake pad wear: Lining...
Owners Manual
Page 103
... wheel balance. Fuel: Have sufficient fuel for the high fuel consumption during high speed operation, cannot be overemphasized. 102 SAFE OPERATION Brakes: The importance of control. Coolant: To avoid overheating, check that the handlebar turns freely but has no play. Miscellaneous: Make sure that all work properly. Steering: Looseness in good condition. Engine Oil: To avoid engine seizure and resulting loss of control, make sure that the headlight, tail/brake light, turn signals, horn...
... wheel balance. Fuel: Have sufficient fuel for the high fuel consumption during high speed operation, cannot be overemphasized. 102 SAFE OPERATION Brakes: The importance of control. Coolant: To avoid overheating, check that the handlebar turns freely but has no play. Miscellaneous: Make sure that all work properly. Steering: Looseness in good condition. Engine Oil: To avoid engine seizure and resulting loss of control, make sure that the headlight, tail/brake light, turn signals, horn...
Owners Manual
Page 114
Periodic Inspection (Chassis Related Items) Frequency Whichever comes first Operation (Chassis Items) Clutch and drive train: Clutch operation (play, engagement, disengagement) inspect Clutch fluid level inspect Clutch fluid leak inspect Clutch hose damage - inspect 6 months year year *Odometer Reading km × 1000 (mile × 1000) See Page Every 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) 145 145 - - MAINTENANCE AND ADJUSTMENT 113 2.
Periodic Inspection (Chassis Related Items) Frequency Whichever comes first Operation (Chassis Items) Clutch and drive train: Clutch operation (play, engagement, disengagement) inspect Clutch fluid level inspect Clutch fluid leak inspect Clutch hose damage - inspect 6 months year year *Odometer Reading km × 1000 (mile × 1000) See Page Every 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) 145 145 - - MAINTENANCE AND ADJUSTMENT 113 2.
Owners Manual
Page 117
inspect Brake light switch operation - inspect Suspensions: Front forks/rear shock absorber operation (damping and smooth stroke) - inspect *Odometer Reading km × 1000 (mile × 1000) See Page Every year 6 months year 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) 155 156 157 158 160/ 170 116 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first Operation (Chassis Items) Brake hose installation condition inspect Brake fluid level inspect Brake operation (effectiveness, play, drag) -
inspect Brake light switch operation - inspect Suspensions: Front forks/rear shock absorber operation (damping and smooth stroke) - inspect *Odometer Reading km × 1000 (mile × 1000) See Page Every year 6 months year 1 6 12 18 24 30 36 (0.6) (3.75) (7.5) (11.25) (15) (18.75) (22.5) 155 156 157 158 160/ 170 116 MAINTENANCE AND ADJUSTMENT Frequency Whichever comes first Operation (Chassis Items) Brake hose installation condition inspect Brake fluid level inspect Brake operation (effectiveness, play, drag) -
Owners Manual
Page 122
... quality if used , • If wait several minutes for the engine, transmission, and clutch to function properly, maintain the engine oil at idle speed. Engine Oil Oil Level Inspection If the oil has just been changed, start the engine and run it for several minutes until the oil settles. • NOTICE Racing the engine before each ride and change the oil and replace the oil filter in accordance with the Periodic Maintenance Chart.
... quality if used , • If wait several minutes for the engine, transmission, and clutch to function properly, maintain the engine oil at idle speed. Engine Oil Oil Level Inspection If the oil has just been changed, start the engine and run it for several minutes until the oil settles. • NOTICE Racing the engine before each ride and change the oil and replace the oil filter in accordance with the Periodic Maintenance Chart.
Owners Manual
Page 154
... C. Lubrication Lubrication is any time that the chain appears dry. A. NOTE there is necessary after riding through rain or on wet roads, or any irregularity, have it installed by an authorized Kawasaki dealer. lustration. loose pins and links. have the • If drive chain and/or the sprockets replaced by an authorized Kawasaki dealer. See Service Manual for installation; It...
... C. Lubrication Lubrication is any time that the chain appears dry. A. NOTE there is necessary after riding through rain or on wet roads, or any irregularity, have it installed by an authorized Kawasaki dealer. lustration. loose pins and links. have the • If drive chain and/or the sprockets replaced by an authorized Kawasaki dealer. See Service Manual for installation; It...
Owners Manual
Page 159
158 MAINTENANCE AND ADJUSTMENT So there are no adjustment, but the rear brake light switch should go on . WARNING Air in the brake lines diminish braking performance and can cause an accident resulting in the brake lines or the brake may be defective. Brake Light Switches Inspection Turn the ignition key to inspect the front brake light switch. Have the brake checked immediately by depressing the brake pedal. The brake light should be air in injury or...
158 MAINTENANCE AND ADJUSTMENT So there are no adjustment, but the rear brake light switch should go on . WARNING Air in the brake lines diminish braking performance and can cause an accident resulting in the brake lines or the brake may be defective. Brake Light Switches Inspection Turn the ignition key to inspect the front brake light switch. Have the brake checked immediately by depressing the brake pedal. The brake light should be air in injury or...
Owners Manual
Page 160
C. Brake Pedal B. 10 mm (0.4 in .) A. D. MAINTENANCE AND ADJUSTMENT 159 A. B. Rear Brake Light Switch Adjusting Nut Lights sooner Lights later NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. Brake Pedal Travel 10 mm (0.4 in .) the light does not come on, adjust • If the rear brake light switch. Adjustment To adjust the rear brake light switch, move the switch up or down by turning the adjusting nut. •
C. Brake Pedal B. 10 mm (0.4 in .) A. D. MAINTENANCE AND ADJUSTMENT 159 A. B. Rear Brake Light Switch Adjusting Nut Lights sooner Lights later NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. Brake Pedal Travel 10 mm (0.4 in .) the light does not come on, adjust • If the rear brake light switch. Adjustment To adjust the rear brake light switch, move the switch up or down by turning the adjusting nut. •
Owners Manual
Page 200
... in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. all other plastic parts as ammonia-based window cleaners. Gasoline, brake fluid, and coolant will damage the finish of debris or flammable materials. applying degreaser to cool, then remove any collected debris. MAINTENANCE AND ADJUSTMENT 199 WARNING Build-up of painted and plastic surfaces...
... in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. all other plastic parts as ammonia-based window cleaners. Gasoline, brake fluid, and coolant will damage the finish of debris or flammable materials. applying degreaser to cool, then remove any collected debris. MAINTENANCE AND ADJUSTMENT 199 WARNING Build-up of painted and plastic surfaces...
Owners Manual
Page 206
Rear Frame Mounting Bolts 10. Brake Disc Mounting Bolts 14. Side Stand Bolt 18. Swingarm Pivot Shaft Nut 9. Muffler Mounting Bolts 13. Caliper Mounting Bolts 17. Suspension Linkage Tie-Rod Nuts 19. Rear Shock Absorber Mounting Bolt 11. Footpeg Mounting Bolts 12. Front Fender Mounting Bolts 7. Front Axle Clamp Bolt 15. MAINTENANCE AND ADJUSTMENT 205 6. Front Axle Nut 16. Engine Mounting Bolts and Nuts 8. Rear Sprocket Nuts
Rear Frame Mounting Bolts 10. Brake Disc Mounting Bolts 14. Side Stand Bolt 18. Swingarm Pivot Shaft Nut 9. Muffler Mounting Bolts 13. Caliper Mounting Bolts 17. Suspension Linkage Tie-Rod Nuts 19. Rear Shock Absorber Mounting Bolt 11. Footpeg Mounting Bolts 12. Front Fender Mounting Bolts 7. Front Axle Clamp Bolt 15. MAINTENANCE AND ADJUSTMENT 205 6. Front Axle Nut 16. Engine Mounting Bolts and Nuts 8. Rear Sprocket Nuts