Owners Manual
Page 5
... you . Never attempt wheelies, jumps, or other vehicles including motorcycles and cars. A collision or rollover can result if you do not follow the inspection and maintenance procedures and schedules described in neutral and check the throttle control for the terrain, visibility and operating conditions, and your ATV. Remember to operate this manual. Take a training course. SAFE RIDING INFORMATION AN...
... you . Never attempt wheelies, jumps, or other vehicles including motorcycles and cars. A collision or rollover can result if you do not follow the inspection and maintenance procedures and schedules described in neutral and check the throttle control for the terrain, visibility and operating conditions, and your ATV. Remember to operate this manual. Take a training course. SAFE RIDING INFORMATION AN...
Owners Manual
Page 9
... 44 44 Keys ...Left Handlebar Switches ...Light/Dimmer Switch: ...Starter Button: ...Engine Stop Switch: ...Reverse Power Assist Switch (Override): .. Choke Lever ...Recoil Starter...Shift Lever ...High Gear: ...Low Gear:...Reverse Gear: ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Box...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Checks ...Starting the Engine ...Moving Off ...Shifting Gears...Braking ...Stopping the Engine ...Parking the ATV...Stopping the ATV in an Emergency...SAFE OPERATION ...Read the Owner's Manual...45...
... 44 44 Keys ...Left Handlebar Switches ...Light/Dimmer Switch: ...Starter Button: ...Engine Stop Switch: ...Reverse Power Assist Switch (Override): .. Choke Lever ...Recoil Starter...Shift Lever ...High Gear: ...Low Gear:...Reverse Gear: ...Throttle Lever ...Throttle Limiter ...Seat ...Storage Box...Tool Kit...Trailer Hitch Bracket ...Winch Installation ...BREAK-IN ...HOW TO RIDE ...Daily Checks ...Starting the Engine ...Moving Off ...Shifting Gears...Braking ...Stopping the Engine ...Parking the ATV...Stopping the ATV in an Emergency...SAFE OPERATION ...Read the Owner's Manual...45...
Owners Manual
Page 10
... 101 104 107 111 115 119 119 120 Spark Plug ...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable...Carburetor ...Fuel System ...Fuel Tank Vent...Choke Lever ...Shift Lever ...Belt Drive Transmission (CVT) ...Brakes ...Parking Brake...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Suspension...Headlight Beam ...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION...
... 101 104 107 111 115 119 119 120 Spark Plug ...Valve Clearance ...Air Cleaner ...Spark Arrester ...Throttle Cable...Carburetor ...Fuel System ...Fuel Tank Vent...Choke Lever ...Shift Lever ...Belt Drive Transmission (CVT) ...Brakes ...Parking Brake...Brake Light Switch...Wheels ...Rims: ...Tires: ...Joint Boots...Suspension...Headlight Beam ...Battery ...Fuse ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION...
Owners Manual
Page 11
... SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetion System Ignition System Ignition Timing (Electronically advanced) SOHC, Single cylinder, 4-stroke, liquid-cooled 271 cm³ (16.5 cu in.) 72.7 × 65.2 mm (2.86 × 2.57 in.) 11.0 : 1 Electric Starter/Recoil Starter Carburetor CVK32 Full transistor digital ignition...
... SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetion System Ignition System Ignition Timing (Electronically advanced) SOHC, Single cylinder, 4-stroke, liquid-cooled 271 cm³ (16.5 cu in.) 72.7 × 65.2 mm (2.86 × 2.57 in.) 11.0 : 1 Electric Starter/Recoil Starter Carburetor CVK32 Full transistor digital ignition...
Owners Manual
Page 12
... Engine Oil: Coolant Capacity DRIVE TRAIN Driving System: Transmission Type Clutch Type Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio: Transmission Gear Ratio: Transmission Gear Case Oil: Rear Final Gear Case Oil: FRAME Type Caster Trail Tire Size: Rim Size: NGK DPR7EA-9 Forced lubrication (wet sump) API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 SAE 10W-40 1.8 L (1.9 US qt) 1.3 L (1.4 US qt) Belt drive torque converter (CVT) Shaft 2WD 2-speed & reverse, Automatic...
... Engine Oil: Coolant Capacity DRIVE TRAIN Driving System: Transmission Type Clutch Type Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio: Transmission Gear Ratio: Transmission Gear Case Oil: Rear Final Gear Case Oil: FRAME Type Caster Trail Tire Size: Rim Size: NGK DPR7EA-9 Forced lubrication (wet sump) API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 SAE 10W-40 1.8 L (1.9 US qt) 1.3 L (1.4 US qt) Belt drive torque converter (CVT) Shaft 2WD 2-speed & reverse, Automatic...
Owners Manual
Page 27
... to maintain front to steer and affect vehicle handling in an unsafe riding condition. Make sure that impairs the performance of the vehicle. Windshields, trunk boxes, and other aspect of the vehicle's operation. 26 LOADING INFORMATION ○Kawasaki Parts and Accessories have the capability of adversely affecting stability and handling of the vehicle, because of their weight and the aerodynamic forces acting on these surfaces...
... to maintain front to steer and affect vehicle handling in an unsafe riding condition. Make sure that impairs the performance of the vehicle. Windshields, trunk boxes, and other aspect of the vehicle's operation. 26 LOADING INFORMATION ○Kawasaki Parts and Accessories have the capability of adversely affecting stability and handling of the vehicle, because of their weight and the aerodynamic forces acting on these surfaces...
Owners Manual
Page 34
...miles that the vehicle has been ridden. The meter counts until it is shifted by the back-up power while the ignition switch is operated. NOTE ○The data is maintained by pushing the right button for about 10 seconds. ○The clock works normally from the back-up power if the ignition switch...; • • ○The data is maintained even if the battery is turned off . GENERAL INFORMATION 33 ○The display will stop blinking automatically and the NOTE adjustment will be reset. The trip meter is reset, and then starts counting when the vehicle is turned off .
...miles that the vehicle has been ridden. The meter counts until it is shifted by the back-up power while the ignition switch is operated. NOTE ○The data is maintained by pushing the right button for about 10 seconds. ○The clock works normally from the back-up power if the ignition switch...; • • ○The data is maintained even if the battery is turned off . GENERAL INFORMATION 33 ○The display will stop blinking automatically and the NOTE adjustment will be reset. The trip meter is reset, and then starts counting when the vehicle is turned off .
Owners Manual
Page 42
... Antiknock Index of a strategy to severe engine damage. GENERAL INFORMATION 41 WARNING HAZARD Refueling without following proper precautions. WHAT CAN HAPPEN Gasoline is posted on the rear fender wipe it can cause severe injury or death. Turn the ignition key to detonation or "Knocking." After refueling, make sure the fuel tank cap is important. The octane rating of a gasoline is an average...
... Antiknock Index of a strategy to severe engine damage. GENERAL INFORMATION 41 WARNING HAZARD Refueling without following proper precautions. WHAT CAN HAPPEN Gasoline is posted on the rear fender wipe it can cause severe injury or death. Turn the ignition key to detonation or "Knocking." After refueling, make sure the fuel tank cap is important. The octane rating of a gasoline is an average...
Owners Manual
Page 45
... j Ignition Switch/Headlight and Position Light Switch The ignition switch is a 3-position, key-operated switch. The key can not be removed. C. "ON'' position: With the transmission in this position. B. The key can be started. Ignition Switch "OFF" position "ON" position " '' position "OFF" position: All electrical circuits are switched off except hazard light. The key can be removed in neutral and set the parking brake, the engine can not be removed. '' position: The ignition switch is...
... j Ignition Switch/Headlight and Position Light Switch The ignition switch is a 3-position, key-operated switch. The key can not be removed. C. "ON'' position: With the transmission in this position. B. The key can be started. Ignition Switch "OFF" position "ON" position " '' position "OFF" position: All electrical circuits are switched off except hazard light. The key can be removed in neutral and set the parking brake, the engine can not be removed. '' position: The ignition switch is...
Owners Manual
Page 47
.... If additional power is equipped with the front or rear brake applied in "R" (Reverse). When the switch is released, the vehicle's speed and power return to turn off the ignition switch after stopping the vehicle. 46 GENERAL INFORMATION j ○The headlight can be turned on only when the ig" position and engine nition switch is in the " is running because it does not turn off all the electrical circuits.
.... If additional power is equipped with the front or rear brake applied in "R" (Reverse). When the switch is released, the vehicle's speed and power return to turn off the ignition switch after stopping the vehicle. 46 GENERAL INFORMATION j ○The headlight can be turned on only when the ig" position and engine nition switch is in the " is running because it does not turn off all the electrical circuits.
Owners Manual
Page 61
... from lock to idle position when released. j Air Cleaner Element ...Nuts, Bolts, Fasteners ...Steering ...Brakes ...Throttle ...Rear Final Gear Case ...Lights ...Engine Stop Switch ...Protective Clothing ... 60 HOW TO RIDE Fuel ...Engine Oil ...Transmission Oil ...Coolant ...Tires ...Enough fuel in tank, no leaks. Air Pressure (when cold): Front: 32 kPa (0.33 kgf/cm², 4.5 psi) Rear: 24 kPa (0.24 kgf/cm², 3.5 psi) Check for dirt; No front brake fluid leakage. Parking brake: Stops vehicle completely. Throttle lever snaps back to lock. Stops engine. Check...
... from lock to idle position when released. j Air Cleaner Element ...Nuts, Bolts, Fasteners ...Steering ...Brakes ...Throttle ...Rear Final Gear Case ...Lights ...Engine Stop Switch ...Protective Clothing ... 60 HOW TO RIDE Fuel ...Engine Oil ...Transmission Oil ...Coolant ...Tires ...Enough fuel in tank, no leaks. Air Pressure (when cold): Front: 32 kPa (0.33 kgf/cm², 4.5 psi) Rear: 24 kPa (0.24 kgf/cm², 3.5 psi) Check for dirt; No front brake fluid leakage. Parking brake: Stops vehicle completely. Throttle lever snaps back to lock. Stops engine. Check...
Owners Manual
Page 62
... the starter to carbon monoxide poisoning, asphyxiation, and death. WHAT CAN HAPPEN Breathing exhaust gas leads to let it is possible to start or run the engine in the "N" (Neutral) position. Repeat until the engine starts. that the engine stop switch is in any shift position. The • neutral indicator light should be lit. ○If the front or rear brake is applied, it cool and the battery power...
... the starter to carbon monoxide poisoning, asphyxiation, and death. WHAT CAN HAPPEN Breathing exhaust gas leads to let it is possible to start or run the engine in the "N" (Neutral) position. Repeat until the engine starts. that the engine stop switch is in any shift position. The • neutral indicator light should be lit. ○If the front or rear brake is applied, it cool and the battery power...
Owners Manual
Page 79
... parking brake before getting off your vehicle. NOTE It should roll, it is applied. If it should snap closed when released with the handlebars in any shift position if the brake is recommended to shift into neutral before starting the engine are: 1) Set the parking brake, 2) Put the transmission in any position. 78 SAFE OPERATION Before Starting the Engine Three "musts" before starting the engine. 3) Check the throttle...
... parking brake before getting off your vehicle. NOTE It should roll, it is applied. If it should snap closed when released with the handlebars in any shift position if the brake is recommended to shift into neutral before starting the engine are: 1) Set the parking brake, 2) Put the transmission in any position. 78 SAFE OPERATION Before Starting the Engine Three "musts" before starting the engine. 3) Check the throttle...
Owners Manual
Page 87
... of traction or vehicle control, which could cause the bottom of control and accident resulting in your ATV. 1. Adjust the shock absorber spring preload to the "Shift Lever" section. If additional power is needed . Reduce weight on excessively rough, slippery or loose terrain. Reduce speed. HOW TO AVOID THE HAZARD Always maintain safe speeds. Riding in Reverse Start the engine following points...
... of traction or vehicle control, which could cause the bottom of control and accident resulting in your ATV. 1. Adjust the shock absorber spring preload to the "Shift Lever" section. If additional power is needed . Reduce weight on excessively rough, slippery or loose terrain. Reduce speed. HOW TO AVOID THE HAZARD Always maintain safe speeds. Riding in Reverse Start the engine following points...
Owners Manual
Page 101
... cause drive belt slippage. Stay out of water deeper than the lower end of minutes. Check the engine and gear case oils for brake wear more frequently if the vehicle is exposed to dry the pads. When the water has stopped coming out, shift to an accident and injury. Check for water. Remember: Don't ride in water, always apply the brakes long enough for water. CVT Cover...
... cause drive belt slippage. Stay out of water deeper than the lower end of minutes. Check the engine and gear case oils for brake wear more frequently if the vehicle is exposed to dry the pads. When the water has stopped coming out, shift to an accident and injury. Check for water. Remember: Don't ride in water, always apply the brakes long enough for water. CVT Cover...
Owners Manual
Page 106
...5 years (D) ○ Valve clearance - change Brake operation - replace Exhaust gas leak - inspect Final gear case oil - inspect Every 2 years (D) • Every 3 years (D) D D D • • • • • • • inspect Coolant - inspect Converter drive belt wear - inspect* CHASSIS Final gear case oil - clean and gap Fuel hose and connections - clean Coolant leak (water hose and pipe) - change * Radiator - inspect* Spark arrester - clean and inspect* Radiator hose - MAINTENANCE AND ADJUSTMENT 105 FREQUENCY First Service After 150 km (100...
...5 years (D) ○ Valve clearance - change Brake operation - replace Exhaust gas leak - inspect Final gear case oil - inspect Every 2 years (D) • Every 3 years (D) D D D • • • • • • • inspect Coolant - inspect Converter drive belt wear - inspect* CHASSIS Final gear case oil - clean and gap Fuel hose and connections - clean Coolant leak (water hose and pipe) - change * Radiator - inspect* Spark arrester - clean and inspect* Radiator hose - MAINTENANCE AND ADJUSTMENT 105 FREQUENCY First Service After 150 km (100...
Owners Manual
Page 112
... operate this vehicle with insufficient, deteriorated, or contaminated transmission case oil. Transmission Case Oil Change the transmission case oil in transmission case can lock the rear wheels causing an accident and injury. MAINTENANCE AND ADJUSTMENT 111 ○Do not add any chemical additive to accommodate atmospheric conditions in your riding area. j the engine for the engine. Although 10W-40 engine oil is the recommended oil for most conditions, the oil viscosity...
... operate this vehicle with insufficient, deteriorated, or contaminated transmission case oil. Transmission Case Oil Change the transmission case oil in transmission case can lock the rear wheels causing an accident and injury. MAINTENANCE AND ADJUSTMENT 111 ○Do not add any chemical additive to accommodate atmospheric conditions in your riding area. j the engine for the engine. Although 10W-40 engine oil is the recommended oil for most conditions, the oil viscosity...
Owners Manual
Page 115
... Transmission Case Oil Filler Bolt 20 N·m (2.0 kgf·m, 15 ft·lb) Tightening Torque Transmission Case Drain Plug WARNING HAZARD Getting transmission case oil on tires. Transmission Case Oil Oil Capacity 0.6 L (0.6 US qt) Oil Viscosity SAE#90 j 20 N·m (2.0 kgf·m, 15 ft·lb) ○Do not add any spilled oil immediately using soap and water. 114 MAINTENANCE AND ADJUSTMENT WARNING HAZARD Improper disposal of the oil...
... Transmission Case Oil Filler Bolt 20 N·m (2.0 kgf·m, 15 ft·lb) Tightening Torque Transmission Case Drain Plug WARNING HAZARD Getting transmission case oil on tires. Transmission Case Oil Oil Capacity 0.6 L (0.6 US qt) Oil Viscosity SAE#90 j 20 N·m (2.0 kgf·m, 15 ft·lb) ○Do not add any spilled oil immediately using soap and water. 114 MAINTENANCE AND ADJUSTMENT WARNING HAZARD Improper disposal of the oil...
Owners Manual
Page 119
j WARNING HAZARD Getting gear case oil on tires. WHAT CAN HAPPEN Can make them slippery which can cause an accident and injury. Rear Final Gear Case Oil Oil Capacity 0.15 L (0.16 US qt) Oil Viscosity SAE#80 Tightening Torque Rear Final Gear Case Filler Bolt 15 N·m (1.5 kgf·m, 11 ft·lb) the rear guard as and tighten the fitting bolts • Install to the bottom...
j WARNING HAZARD Getting gear case oil on tires. WHAT CAN HAPPEN Can make them slippery which can cause an accident and injury. Rear Final Gear Case Oil Oil Capacity 0.15 L (0.16 US qt) Oil Viscosity SAE#80 Tightening Torque Rear Final Gear Case Filler Bolt 15 N·m (1.5 kgf·m, 11 ft·lb) the rear guard as and tighten the fitting bolts • Install to the bottom...
Owners Manual
Page 158
..., or in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. Brake levers, switch case, throttle case - The water may be forced into the spark plug cap, the spark will not start and the affected parts must be Careful • • ○Coin operated, high pressure spray washers are highly alkaline leave a residue or cause spotting. Muffler rear opening with tape, or stuff...
..., or in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. Brake levers, switch case, throttle case - The water may be forced into the spark plug cap, the spark will not start and the affected parts must be Careful • • ○Coin operated, high pressure spray washers are highly alkaline leave a residue or cause spotting. Muffler rear opening with tape, or stuff...