Diesel Maintenance Tips Customer Letter 1st Printing
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... Conditions like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be maintained at the mileage or equivalent hour intervals specified by the maintenance schedule. Genuine Motorcraft® filters provide superior filtration and never require adaptors. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel...
... Conditions like Extensive Towing, Long Idle Time, Extended Low Speed Driving, Biodiesel Use, Off Road/Dusty Conditions 1 ¾ Use the Right Filters Ford Motor Company can benefit from this product will not be maintained at the mileage or equivalent hour intervals specified by the maintenance schedule. Genuine Motorcraft® filters provide superior filtration and never require adaptors. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel...
Roadside Assistance Card 1st Printing
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... traveling in Canada, call 1-800-348-5220. Fuel Delivery Lock-out Assistance Flat Tire Change Winch Out Service provided by Ford Auto Club. Winch out available within a 12 month period. Towing services are : Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change • Winch Out 24 hours a day, 7 days...
... traveling in Canada, call 1-800-348-5220. Fuel Delivery Lock-out Assistance Flat Tire Change Winch Out Service provided by Ford Auto Club. Winch out available within a 12 month period. Towing services are : Warranty Towing Non-warranty Towing Collision Towing Battery Jump-start Roadside Assistance • Warranty Towing • Non-warranty Towing • Collision Towing • Battery Jump-start • Fuel Delivery • Lock-out Assistance • Flat Tire Change • Winch Out 24 hours a day, 7 days...
Scheduled Maintenance Guide 2nd Printing
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... exterior lights. and lubricate door rubber weatherstrips. engine cooling system level and strength. See your Owner's Guide for all vehicles Check Check Check Check function of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). tires for operation. OWNER CHECKS AND SERVICES It is properly stowed (tight) (see dealer) and outside locks. power steering fluid level. safety warning lamps (brake, ABS, air bag, safety belt) for wear and proper air pressure, including spare. clutch fluid...
... exterior lights. and lubricate door rubber weatherstrips. engine cooling system level and strength. See your Owner's Guide for all vehicles Check Check Check Check function of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). tires for operation. OWNER CHECKS AND SERVICES It is properly stowed (tight) (see dealer) and outside locks. power steering fluid level. safety warning lamps (brake, ABS, air bag, safety belt) for wear and proper air pressure, including spare. clutch fluid...
Scheduled Maintenance Guide 2nd Printing
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...Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 25 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Inspect half shaft boots (if equipped) Inspect exhaust system and heat shields Inspect accessory drive belts Inspect automatic transmission fluid level (if equipped with an underhood dipstick) Inspect and lubricate 4x4 front axle U-joints Rotate tires, inspect tires for wear and measure tread depth (vehicles with the TorqShift transmission. Gross Vehicle Weight (GVW) (except 3V engines) Change...
...Normal Schedule Trucks, Fullsize Vans & SUVs RO#: DATE: P&A CODE: MILEAGE: Scheduled Maintenance 25 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Inspect half shaft boots (if equipped) Inspect exhaust system and heat shields Inspect accessory drive belts Inspect automatic transmission fluid level (if equipped with an underhood dipstick) Inspect and lubricate 4x4 front axle U-joints Rotate tires, inspect tires for wear and measure tread depth (vehicles with the TorqShift transmission. Gross Vehicle Weight (GVW) (except 3V engines) Change...
Scheduled Maintenance Guide 2nd Printing
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...P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Change manual transmission fluid (Escape) Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see Exceptions on page 48 and Premium Gold Coolant Change Record on page 49) Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Change automatic transmission...
...P&A CODE: MILEAGE: 28 Scheduled Maintenance 2009 Scheduled Maintenance Guide (smg) Scheduled Maintenance Guide, 2nd Printing USA (fus) Change manual transmission fluid (Escape) Change rear axle lubricant on all rear wheel drive (RWD) vehicles (see Exceptions on page 48 and Premium Gold Coolant Change Record on page 49) Replace cabin air filter (if equipped) Replace climate-controlled seat filter (if equipped) Replace engine air filter Replace fuel filter (except Escape, Mariner, F-Series [non Super Duty], Expedition/Navigator [short wheel base only], E-Series) Change automatic transmission...
Warranty Guide 2nd Printing
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..., cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 Tire replacements under warranty will be charged a prorated amount for a repair covered by the New Vehicle Limited Warranty, you with the vehicle unless the same brand and model is no longer available, in service and mileage coverage...
..., cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or belt), turbocharger/supercharger unit, valve covers, water pump; 10 Tire replacements under warranty will be charged a prorated amount for a repair covered by the New Vehicle Limited Warranty, you with the vehicle unless the same brand and model is no longer available, in service and mileage coverage...
Warranty Guide 2nd Printing
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... caused by airborne material (environmental fallout) where there is no factory-related defect involved and therefore no warranty − our policy is to provide free repair of miles driven. Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to a manufacturing defect in...
... caused by airborne material (environmental fallout) where there is no factory-related defect involved and therefore no warranty − our policy is to provide free repair of miles driven. Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning module sometimes referred to a manufacturing defect in...
Warranty Guide 2nd Printing
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...be covered by a Ford Qualified Vehicle Modifier, your 2009-model Expedition EL Limousine for details of the Ford Limousine Limited Warranty. See page 36 for three years or 100,000 miles, whichever occurs first. WHAT IS NOT COVERED UNDER THE NEW VEHICLE LIMITED WARRANTY? injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air temperature sensor (6.4L), crankshaft position sensor (6.4L), camshaft position sensor, accelerator switch...
...be covered by a Ford Qualified Vehicle Modifier, your 2009-model Expedition EL Limousine for details of the Ford Limousine Limited Warranty. See page 36 for three years or 100,000 miles, whichever occurs first. WHAT IS NOT COVERED UNDER THE NEW VEHICLE LIMITED WARRANTY? injection pressure sensor, fuel rail pressure sensor (6.4L), high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor (6.4L), manifold pressure sensor (6.4L), intake air temperature sensor (6.4L), crankshaft position sensor (6.4L), camshaft position sensor, accelerator switch...
Warranty Guide 2nd Printing
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... Manifold System and Sensors • Fuel Sensor (Flex Fuel Vehicle • Air Induction System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment System • Ignition Coil and/or Control Module • Cold Start Fuel Injector (Flex • Intake Manifold Fuel Vehicle Only) • Intercooler Assembly • Controls for Deceleration Engine...
... Manifold System and Sensors • Fuel Sensor (Flex Fuel Vehicle • Air Induction System Only) • Attitude Compensation System • Fuel Tank (non diesel only) • Catalytic Converter (including • Fuel Tank Pressure Control Diesel Particulate Filter and Valve (Flex Fuel Vehicle Only) Diesel Oxidation Catalyst) • Idle Air Bypass Valve • Cold Start Enrichment System • Ignition Coil and/or Control Module • Cold Start Fuel Injector (Flex • Intake Manifold Fuel Vehicle Only) • Intercooler Assembly • Controls for Deceleration Engine...
Warranty Guide 2nd Printing
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... Sensor (Flex Fuel Vehicle • Air Flow Sensor Only) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly - Engine Fuel Vehicle...
... Sensor (Flex Fuel Vehicle • Air Flow Sensor Only) • Air/Fuel Feedback Control System and Sensors • Fuel Tank (non-diesel only) • Air Induction System • Fuel Tank Pressure Control • Altitude Compensation System Valve (Flex Fuel Vehicle Only) • Catalytic Converter (including • Idle Air Bypass Valve Diesel Particulate Filter and • Ignition Coil and/or Control Diesel Oxidation Catalyst) Module • Cold Start Enrichment System • Intake Manifold • Cold Start Fuel Injector (Flex • Intercooler Assembly - Engine Fuel Vehicle...
Warranty Guide 2nd Printing
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...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
...Assembly-Right Engine Variable Timing Housing Assembly-Left EVAP Vapor Storage Canister Exhaust Flex Pipe Exhaust Manifold Gasket Exhaust Manifold-Left Exhaust Manifold-Right Flat Exhaust Gasket Fuel Injection Nozzle & Fuel Injector Control Module Fuel Injector Fuel Supply Manifold/Kit Fuel Tank Fuel Tank Sender & Pump Assembly Fuel Tube Assembly High Pressure Fuel Pump Hydraulic Fluid Pump Cover Kit Intake Manifold Output Shaft Speed (OSS) Sensor Positive Crankcase Ventilation (PCV) Valve Powertrain Control Wiring Harness Solenoid Body Assembly Supercharger & Throttle Body Spacer Transmission...
Diesel Supplement 2nd Printing
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.... MINOR TROUBLESHOOTING GUIDE Air purge procedure Turn the key on the headlights. FUELING WARNING: Do not use starting fluid such as possible. The engine is designed to run roughly and produce white smoke while air is normal and should stop , you fuel your diesel vehicle out of fuel as the fuel tank nears Empty. The engine may shut off . If air enters the fuel system (either through running . Maintenance and Specifications • air in the fuel system...
.... MINOR TROUBLESHOOTING GUIDE Air purge procedure Turn the key on the headlights. FUELING WARNING: Do not use starting fluid such as possible. The engine is designed to run roughly and produce white smoke while air is normal and should stop , you fuel your diesel vehicle out of fuel as the fuel tank nears Empty. The engine may shut off . If air enters the fuel system (either through running . Maintenance and Specifications • air in the fuel system...
Diesel Supplement 2nd Printing
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... rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in the tail-pipe of the exhaust system are clear of all interior and exterior lights tires for wear and adjust air pressure (including spare tire) that externally-mounted spare tire is tight (see Owner's Guide) power steering fluid level washer spray, wiper operation and clean all wiper blades (replace as necessary) parking brake for proper operation and lubricate all hinges, latches and outside locks and lubricate door...
... rear wheels, retighten the wheel lug nuts to Wheel Lug Nut Torque Specification in the tail-pipe of the exhaust system are clear of all interior and exterior lights tires for wear and adjust air pressure (including spare tire) that externally-mounted spare tire is tight (see Owner's Guide) power steering fluid level washer spray, wiper operation and clean all wiper blades (replace as necessary) parking brake for proper operation and lubricate all hinges, latches and outside locks and lubricate door...
Diesel Supplement 2nd Printing
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...) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ DEALER VALIDATION: and inspect wheel ends for endplay and noise (vehicles with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Additional information available on your vehicle, please visit the Ford Customer Service website. or www.ford.ca...
...) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth ❑ ❑ DEALER VALIDATION: and inspect wheel ends for endplay and noise (vehicles with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. Additional information available on your vehicle, please visit the Ford Customer Service website. or www.ford.ca...
Diesel Supplement 2nd Printing
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... lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect automatic transmission fluid level Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 37,500 miles (60,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires...
... lubricate steering linkage, ball joints, suspension, tie rod ends, driveshaft and U-joints (lubricate if equipped with Zerk fittings) Inspect engine cooling system level, coolant strength and hoses Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect automatic transmission fluid level Perform multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 37,500 miles (60,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires...
Diesel Supplement 2nd Printing
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... Inspect engine cooling system level, coolant strength and hoses Inspect brake pads/shoes/rotors/drums, brakes lines & hoses, and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt Change engine coolant and fuel coolant (refer to Motorcraft Premium Gold Engine Coolant Change Record) Change manual transmission fluid (refer to Special Operating Conditions for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Lubricate steering linkage, ball joints...
... Inspect engine cooling system level, coolant strength and hoses Inspect brake pads/shoes/rotors/drums, brakes lines & hoses, and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt Change engine coolant and fuel coolant (refer to Motorcraft Premium Gold Engine Coolant Change Record) Change manual transmission fluid (refer to Special Operating Conditions for endplay and noise (vehicles with dual rear wheels should only rotate if unusual wear is noted) Inspect air filter restriction gauge, replace filter as required Lubricate steering linkage, ball joints...
Diesel Supplement 2nd Printing
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... air filter restriction gauge, replace filter as required Replace engine- Scheduled Maintenance: F-Super Duty 140,000 miles (224,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for more information) Lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (if equipped with Zerk fittings) Inspect automatic transmission fluid level on 4x2 vehicles (if non-sealed bearings) Inspect exhaust system and heat...
... air filter restriction gauge, replace filter as required Replace engine- Scheduled Maintenance: F-Super Duty 140,000 miles (224,000 km) ❑ Change engine oil and replace oil filter ❑ Rotate tires, inspect tires for wear and measure tread depth and inspect wheels for more information) Lubricate steering linkage, ball joints, suspension, tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints (if equipped with Zerk fittings) Inspect automatic transmission fluid level on 4x2 vehicles (if non-sealed bearings) Inspect exhaust system and heat...
Owner Guide 2nd Printing
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... a variety of the instrument panel, labeled AUX 1, AUX 2, AUX 3 and AUX 4. Driver Controls Turning off speed control There are also draining battery power when the ignition key is in the on position.) When switched on position, whether the engine is running to maintain battery charge when using the Upfitter switches for extended duration or higher current draws. (This is even more important for vehicles with the Upfitter option...
... a variety of the instrument panel, labeled AUX 1, AUX 2, AUX 3 and AUX 4. Driver Controls Turning off speed control There are also draining battery power when the ignition key is in the on position.) When switched on position, whether the engine is running to maintain battery charge when using the Upfitter switches for extended duration or higher current draws. (This is even more important for vehicles with the Upfitter option...
Owner Guide 2nd Printing
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... the remote entry transmitter. The doors will not turn off ) position after 25 seconds of coded key may be set to the off position for the illuminated entry system to the on ) position. 4. Turn the ignition to the 3 (off the interior lights if: • the ignition switch is turned to operate. The inside lights will lock, then unlock, to four transmitters). 8. Your vehicle comes with the dimmer control...
... the remote entry transmitter. The doors will not turn off ) position after 25 seconds of coded key may be set to the off position for the illuminated entry system to the on ) position. 4. Turn the ignition to the 3 (off the interior lights if: • the ignition switch is turned to operate. The inside lights will lock, then unlock, to four transmitters). 8. Your vehicle comes with the dimmer control...
Owner Guide 2nd Printing
Page 209
... the lower trim panel under the steering column. Locate the BSI solenoid underneath the steering column. 4. It is not blown, perform the following procedure: 1. If the fuses and brakelamps are working properly, and the vehicle still will not shift out of P (Park) position with a brake-shift interlock feature that the brakelamps are working . 209 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) Apply the parking brake, and turn the ignition to Fuses...
... the lower trim panel under the steering column. Locate the BSI solenoid underneath the steering column. 4. It is not blown, perform the following procedure: 1. If the fuses and brakelamps are working properly, and the vehicle still will not shift out of P (Park) position with a brake-shift interlock feature that the brakelamps are working . 209 2009 Econoline (eco) Owners Guide, 2nd Printing USA (fus) Apply the parking brake, and turn the ignition to Fuses...